Related Manuals for Tuthill H Series
Summary of Contents for Tuthill H Series
- Page 1 H-SERIES FUEL TRANSFER PUMPS FR1200, FR2400, FR4200, FR4400, FR600, SD1200, SD600 Installation and Operation Manual...
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Page 2: Table Of Contents
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Table of Contents Limited Warranty Policy ............... 2 Thank You! Thank you for your loyalty to the Fill-Rite brand of fuel transfer pumps. About This Manual ................2 ® Your safety is important, so please read and thoroughly understand Symbols and Definitions .............. -
Page 3: About This Manual
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS H-Series Fuel Transfer Pumps Have the Following Features • Adjustable Electrical Junction Box • Premium Paint Shield Rotates 180 degrees to provide ease of electrical wiring installation An exemplary corrosion resistant barrier for long field life in tight quarters no matter the inlet bung location •... -
Page 4: Safety Information
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Safety Information To ensure a safe installation and proper equipment operation, please read, understand, and adhere to all DANGER/WARNING/CAUTION and other NOTICES. Never smoke around or near a fuel tank or transfer pump. Open flames or a spark when pumping a flammable liquid will result in a fire. -
Page 5: Installation
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Installation Your Fill-Rite pump is designed to be mounted on a fuel tank via a threaded inlet flange supplied with the pump. Typical installations are shown in Diagram 1 and 2. Your pump features an integral bypass valve to recirculate the fluid when the pump is operating with the nozzle closed. Do not use additional check valves or foot valves unless they have a proper pressure relief valve built into them. - Page 6 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Installation Procedure Step 1: (Optional) Inlet Flange Removal Step 2 Step 3 Loosen (4) 1/4" bolts using 7/16" wrench or socket. Detach inlet bung from pump, retain bolts, screen, and gasket. Step 2: Using either included suction pipe or custom pipe, thread pipe into inlet bung 1.5 to 2.5 turns past hand tight with pipe wrench.
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Page 7: 12V Dc And 24V Dc Wiring Instructions
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 12V DC and 24V DC Wiring Instructions FR1200 / FR2400 / FR4200 / FR4400 / SD1200 Series DC Transfer Pump Electrical wiring should be performed ONLY by a licensed electrician in compliance with local, state, and national electrical codes (NEC/ANSI/NFPA 30, NFPA 30A, and NFPA 70) as appropriate to the intended use of the pump. - Page 8 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Instructions Before Proceeding with DC Wiring The pump needs to be electrically bonded to a vehicle frame for mobile tanks or a ground rod for stationary tanks. To electrically bond pump for mobile application, remove the external factory installed green bonding screw located on the junction box cover (Diagram 3).
- Page 9 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Mobile Tank Wiring to a Non-Vehicle System While rare, there are instances where a 12V or 24V DC Fill-Rite fuel pump does not operate from a vehicle’s electrical system. In these cases, we recommend calling Fill-Rite Technical Support at 1 (800) 720-5192 (M-F, 8am-5pm ET) to discuss your specific situation.
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Page 10: 115V Ac Wiring Instructions
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 115V AC Wiring Instructions for FR600 / SD600 AC Fuel Transfer Pumps • All pumps will operate at the rated nameplate voltage. • AC power should be supplied to the pump from a dedicated circuit with a 15 amp circuit protection. No other equipment should be powered by this circuit. - Page 11 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 115V AC Wiring Procedure 1. Remove the junction box cover and straighten the wires to make sure the stripped wire ends are accessible outside the junction box. 2. Install rigid conduit and appropriate wiring from power source to the junction box to maintain the explosion-proof integrity. 3.
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Page 12: Operation Instructions
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Operation Instructions Always keep the nozzle in contact with the container being filled during the filling process to minimize the possibility of static electricity build up. A spark around flammable vapors will cause an explosion resulting in death or serious injury. 1. -
Page 13: Troubleshooting Guide
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Troubleshooting (continued) Symptom Cause Cure Suction line problem Check for leaks or restrictions in suction line Bypass valve open Remove and inspect valve; must move freely and be free of debris Vanes sticking Check vanes and rotor slots for nicks, burrs, and wear Pump will not prime Excessive rotor or vane wear... -
Page 14: Specifications And Models
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Specifications and Models A series of fuel transfer pumps with UL/cUL, ATEX, IECEx, CE, EAC, and INMETRO certifications that are compatible with gasoline, diesel fuel, blended fuels such as biodiesel up to 20%, gasoline with up to 15% ethanol, mineral spirits, and kerosene. Product Parts Product Materials Pump Housing... - Page 15 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS FR1200, FR2400, FR4400, FR600, SD1200, and SD600 (Dimensions displayed in inches) 13.0 11.1 FR4200 (Dimensions displayed in inches) 13.7 11.8 fillrite.com...
- Page 16 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS H-Series Model Information: FR1200, FR2400, FR4200, FR4400, FR600, SD1200, SD600 Model Number Nozzle Hose Meter Inlet Tube Power Cord Special Voltage Outlet FR1204H Pump Only Model FR1210H Manual FR1210HA Auto Gasoline FR1210HA1 Auto Diesel FR1210HARC Auto Arctic...
- Page 17 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS H-Series Model Information: FR1200, FR2400, FR4200, FR4400, FR600, SD1200, SD600 (continued) Model Number Nozzle Hose Meter Inlet Tube Power Cord Special Voltage Outlet FR4406H Pump Only Model 24V DC 1" Metal Telescoping FR4410H Manual 12 AWG at 18'...
- Page 18 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 1200 Series Performance Curve 2400 Series Performance Curve fillrite.com...
- Page 19 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 4200 Series Performance Curve 4400 Series Performance Curve fillrite.com...
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Page 20: Accessories
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 600 Series Performance Curve Accessories METER STRAIGHT PIPE FILTER HEAD STREET ELBOW STRAIGHT PIPE SWIVEL NOZZLE FILTER HOSE Proper Accessory Configuration fillrite.com... - Page 21 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Accessories (continued) Outlet Size Accessory Series Notes 3/4" 1" Manual FRHMAN075S FRHMN1005 Gasoline/Diesel N075UAU10 N100DAU12 Red Boot Hi-Flow N075DAU10 N100DAU12G Green Boot Nozzle Arctic FRNA075DAU10 FRNA100DAU00 Cold Weather (-40˚F/˚C) Automatic N100DAU13 Red Boot Ultra Hi-Flow N100DAU13G Green Boot...
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Page 22: Pump Service Kits
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS Pump Service Kits Description Parts KIT120BD* BioDiesel Kit O-ring, inlet and bypass cap seals, bypass valve poppet KIT120RGG Rotor and Vane Kit Rotor cover, rotor, vanes, rotor key, O-ring seal, attaching hardware KIT120JCH Junction Cover Kit Junction cover, seal, fasteners... -
Page 23: Motor Tag
Safety Testing Approvals Installation Pump must be installed in compliance with EN 60079-14 or IEC 60079-14, as applicable. The Fill-Rite line of pumps have been safety tested for regulatory compliance. This product family is approved by UL/cUL. For the “E” series products they are approved to Material of Construction ATEX, IECEx, INMETRO, EAC, and CE.
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