Page 1 DC-80A/DC-80A Exp/DC-80A Pro/DC-8X/DC-8Q/DC-81/DC-82/DC-90/DC-90 Exp/DC-90 Pro/DC-95/DC-95 Exp/DC-95 Pro/DC-88/DC-88 Exp/DC-88 Pro/DC-MV/DC-90S/DC-90T/DC-90 Nova/DC-95S/DC-95T/DC-95 Nova/DC-88S/DC-88T/DC-88 Nova/DC-MS/DC-90Q Diagnostic Ultrasound System Service Manual Revision 10.0...
Page 3: Table Of Contents
Table of Content Table of Content........................i Revision History ........................I Intellectual Property Statement ..................II Applicable for ........................II Statement ..........................II Responsibility on the Manufacturer Party ............... III Customer Service Department ..................III Safety Precautions ....................1-1 Meaning of Signal Words ..................... 1-1 Symbols ..........................
Page 4 Installing Peripherals ......................3-10 3.4.1 Connecting the Footswitch ..................3-10 3.4.2 Installing a Graph / Laser Printer ................3-11 3.4.3 Installing Video Printer ....................3-13 3.4.4 Position a Printer ......................3-14 3.4.5 Installing Barcode Scanner ..................3-14 System Configuration ......................3-15 3.5.1 Running the System ....................
Page 5 4.6.3 Secondary Display Assembly ..................4-19 Function and Performance Checking Method ............5-1 NOTE ........................... 5-1 System Running Status ......................5-1 5.2.1 Running Status ......................5-1 5.2.2 Working Condition ......................5-1 General exam ........................5-2 5.3.1 Check Flow ........................5-2 5.3.2 Checking Content ......................
Page 6 Structure of the Entire System ..................... 9-1 Preparation ........................... 9-2 9.2.1 Disassembly Tools Required ..................9-2 9.2.2 Engineers Required ...................... 9-2 9.2.3 Disassembly Requirements ..................9-2 Assembly/Disassembly ......................9-2 9.3.1 Display (Monitor) Assembly ..................9-4 9.3.2 Probe Board Assembly ....................9-5 9.3.3 Disassembling ECG Assembly ..................
Page 7 11.1.3 Display Status Indicator ....................11-2 11.1.4 Status of Entire Device ....................11-3 11.1.5 Status Indicator of Gel Warmer................... 11-3 11.2 Get Entire Device Started ....................11-4 11.2.1 Power-on of Entire Device Supplied by AC ..............11-5 11.2.2 Start-up Process of BIOS ................... 11-5 11.2.3 Windows Start-up......................
Page 8 13.4.3 Troubleshooting of Probe Socket System ..............13-6 13.5 IO Interface System Failure ....................13-6 13.5.1 Related Modules or Boards ..................13-6 13.5.2 Key Points Supporting Troubleshooting ..............13-6 13.5.3 Troubleshooting of IO Interface System ..............13-7 13.6 Control Panel Failure ......................13-7 13.6.1 Related Modules or Boards ..................
Page 9: Revision History
Revision History Mindray may revise this publication from time to time without written notice. Revision Date Reason for Change Initial release 2018.7 Update hardware information related to battery in chapter 4. 2018.10 Update disassembly details related to battery in chapter 9.
Page 10: Intellectual Property Statement
Intellectual Property Statement SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the intellectual property rights to this Mindray product and this manual. This manual may referring to information protected by copyright or patents and does not convey any license under the patent rights or copyright of Mindray, or of others.
Page 11: Responsibility On The Manufacturer Party
Mindray or repairs by people other than Mindray authorized personnel.
Page 13: Safety Precautions
Safety Precautions This chapter describes important issues related to safety precautions, as well as the labels and icons on the ultrasound machine. Meaning of Signal Words DANGER WARNING In this operator’s manual, the signal words CAUTION NOTE and Tip are used regarding safety and other important instructions. The signal words and their meanings are defined as follows.
Page 14: Warning Labels
1.2.2 Warning Labels Warning Labels Meaning a. Do not place the system on a sloped surface. Otherwise the system may slide, resulting in personal injury or the system malfunction. Two persons are required to move the system over a sloped surface. b.
Page 15 Symbol Description Power button Foot switch Transducer sockets Pencil probe port Network port USB port Used for VGA output. Reserved, used for separate video output S-VIDEO Used for stereo audio output. AUDIO HDMI High definition multimedia interface. Microphone input jack When the lever located at the bottom of the monitor supporting arm points to you can move the monitor to the right and left.
Page 16: Safety Precautions
Use the power cord accompanied with the system provided by Mindray. Disconnect the AC power before you clean or uninstall the ultrasound machine, otherwise, electric shock may result.
Page 17: Mechanical Safety
The user is not allowed to open the covers and panel of the system, neither NOTE: device disassemble is allowed. To ensure the system performance and safety, only Mindray engineers or engineers authorized by Mindray can perform maintenance. Only technical professionals from Mindray or engineers authorized by Mindray after training can perform maintenance.
Page 19: Specifications
Specifications Overview 2.1.1 Intended Use The DC-80A series diagnostic ultrasound system is intended for use in clinical ultrasonic diagnosis. 2.1.2 Introduction of Each Unit Name Function Monitor Displays the images and parameters during scanning. Touch screen panel Operator-system interface or control.
Page 20 Name Function Keyboard Used for typing characters or entering some functions. Main control panel Operator-system interface or control. Control panel adjusting Used for lifting or swiveling the control panel. lever USB_MIC port USB/MIC port Hanger Intracavitary probe Used for fixing the intracavitary probe. holder Ultrasound gel Used for placing the ultrasound gel or installing the gel warmer.
Page 21 2.1.2.1 I/O panel Symbol Function <1> USB ports. <2> HDMI High definition multimedia interface. <3> Network port. <4> VGA signal output. <5> S-Video Used for separate video output. <6> Audio signal output port, left channel. Audio signal output port, right channel. <7>...
Page 22 2.1.2.2 Power Supply Panel Name Function <1> Power outlet Supplies power to optional peripheral devices. <2> Power inlet AC power inlet. Equipotential terminal Used for equipotential bonding which balances the protective earth <3> potentials between the system and other electrical equipment. 2-4 Specifications...
Page 23 2.1.2.3 Physio Panel Name Function <1> USB port Connects USB device. <2> Pencil probe port Used for connecting a pencil probe. <3> MIC port Used for connecting a microphone. Connects to ECG leads to directly obtain the patient's ECG ECG lead signal input signals.
Page 24 2.1.2.4 Control Panel Name Description Power button <1> Press the button to turn on the system, the system enters the work status and the indicator becomes green. <2> Volume Adjust the volume. <3> <4> <5> Adjust the corresponding functions on the touch screen. <6>...
Page 25 Name Description <13> End Exam End the current exam. <14> Text Enter/exit the textual comment status. <15> Clear Clear the comments or measurement caliper. Press to enter the Cine Review status from non-cine status when <16> Cine there is a multi-frame cine file playing. <17>...
Page 26 Name Description <39> Move the trackball to change the cursor position. Confirm an operation. The function is same with the left-button of <40> the mouse. <41> Freeze Freeze/defreeze the image. <42> Save Save the image; user-defined key. <43> User-defined keys, functions of which can be defined in preset. <44>...
Page 27 Keyboard ◼ Common functional keys Function Confirm the entered data, or move the cursor to the top of the next row of the Enter text or input field. Cancel the operation or exit. Jump to the next operable item. Space key Insert a space.
Page 28: Peripherals Supported
2.1.3 Peripherals Supported Item Model Black/white digital video MITSUBISHI P95DW-N printer MITSUBISHI P93W-Z Black/white analog video printer SONY UP-X898MD Color digital video printer SONY UP-D25MD HP OFFICEJET PRO 8100 (the printer driver requires manually Graph/text printer installed) USB port: FS-81-SP-2 (single pedal) Foot switch USB port: 971-SWNOM (2-pedal) USB port: 971-SWNOM (3-pedal)
Page 29: Environmental Conditions
Auxiliary output power Voltage 100-240V~ Frequency 50/60Hz Power consumption 240VA (maximum auxiliary output power of the outlet) 2.2.3 Environmental Conditions Operating conditions Storage and transportation conditions Ambient temperature 0° C~40° C -20° C~55° C Relative humidity 30%~85% (no condensation) 20%~95% (no condensation) Atmospheric pressure 700hPa~1060hPa 700hPa~1060hPa...
Page 31: System Installation
System Installation Preparations for Installation Do not install the machine in the following locations: NOTE: Locations near heat generators; Locations of high humidity; Locations with flammable gases. 3.1.1 Electrical Requirements 3.1.1.1 Requirement of Regulated Power Supply Power specification is showing in chapter "2.2.2 Electrical Specifications". Due to the difference of the power supply stability of different districts, please advise the user to adopt a regulator of good quality and performance such as an on-line UPS.
Page 32: Installation Conditions
Installation Conditions 3.1.2 3.1.2.1 Space Requirements Place the system with necessary peripherals in a position that is convenient for operation: 1. Place the system in a room with good ventilation or an air conditioner. 2. The door is at least 0.8m wide. The ultrasound machines can move into the room easily. 3.
Page 33: Confirmation Before Installation
3.1.3 Confirmation before Installation Perform the following confirmation before installing the system: 1. The video format used in the region or country where the system is installed. 2. The language used in the region or country where the system is installed. 3.
Page 34 3. Remove the close carton box. Press the clasps down to release them. See the figure below: 4. Turn the monitor foam to the position as shown below: 3-4 System Installation...
Page 35: Check
2. Ensure there is no damage, indentation or cracks occurring to the machine. If any, please contact Mindray Customer Service Department. Installation of Main Unit To prevent the machine from damage, when you perform the following operations, NOTE: please lock the casters if the machine doesn’t to be moved...
Page 36: Open Up The Monitor
3.3.1 Open up the Monitor Adjust the monitor to the position as shown in the figure below. NOTE: Take care of your hands when adjust the monitor up and down. 3.3.2 Connecting the Power Cord 1. Push the retaining clamp upward, and insert the power plug into the receptacle, as shown in the figure (a) below.
Page 37: Powered By Battery
Grounding terminal NOTE: Make sure to allow sufficient slack in the cable so that the plug is not pulled out of the wall if the system is moved slightly. 3.3.3 Powered by Battery NOTE: When the system is powered by the batteries, imaging modes including static 3D, STE, STQ, STIC and 4D continuous capturing are not supported.
Page 38: Connecting Ecg
3.3.5 Connecting ECG Connect the ECG cable to the corresponding interface on the physio panel under the control panel. See “2.1.2.3 Physio Panel” for details. 3.3.6 Installing Probe/Gel Holder As shown in the figure below, align the buckle of the holder to the slot at the side of the control panel and then insert the buckle into the slot until the buckle clicks and locks.
Page 39: Connecting The Transducer
3.3.7 Connecting the Transducer Four sockets (A, B, C, D) are configured on the system; every socket can be connected with all types of supported transducers. 1. Keep the cable end of the transducer to the right side of the system, and insert the connector into the socket of the system, and then press in fully.
Page 40: Installing Peripherals
NOTE: Before inserting the connector into the probe port, inspect the connector pins. If any pin is bent, do not use the probe until it has been inspected / repaired / replaced. 3.3.7.1 Using the Probe Dust-proof Cover If a probe port is not used for a long period of time, please use the dustproof cover to protect the probe port from dust;...
Page 41: Installing A Graph / Laser Printer
3.4.2 Installing a Graph / Laser Printer NOTE: Please restart the ultrasound system after printer installation. ◼ Connecting a local printer NOTE: Unless otherwise specified, printers listed in “2.1.3 Peripherals Supported” Chapter have drivers installed already. As shown in the figure below, a graph / text printer has a power cord and data cable. The power cord shall be directly plugged into a well-grounded outlet.
Page 42 7. Select “Browse my computer for driver software” on the following dialog box. 8. Locate the printer driver folder by clicking “Browse” on the following dialog box. 9. Click [Next], and the prompt of successful installation is displayed as follows. NOTE: 1.
Page 43: Installing Video Printer
In "[Setup]→ [Print Preset]" screen, select the "Report Print" column in the service list. You can select printer from the driver list next to “Printer” in the lower screen and set the items in the "Property" box. Click [Save] after you have finished setting. Please refer to the accompanying manuals of the printers for more details.
Page 44: Position A Printer
3.4.4 Position a Printer Open the video printer compartment gate and position the printer inside. Gate 3.4.5 Installing Barcode Scanner The system supports barcode reader to read the patient information (ID). 1. For structure of the scanner, see the figure below. The important parts are: LED indicator, scanning surface, and the switch.
Page 45: System Configuration
4. When the ultrasound system is working, information scanning can be performed by pressing the switch on the scanner. For detailed operations, please refer to the operator’s manual of the scanner. 5. Fix the scanner on the bracket (see the figure below) to avoid accidental falling. Scanning surface Bracket Bracket...
Page 46: Enter Doppler
3.5.2 Enter Doppler After system is turned on and wait for about 1 minute (for system initialization), it will enter into Doppler interface, see the figure below: 3-16 System Installation...
Page 47: System Preset
3.5.3 System Preset 1. Press <F10> on the keyboard to open the Setup menu. 2. The system displays the System Preset screen. The following settings can be performed on the System Preset screen. Item Region: preset the hospital name, date and time, and select the language. Key Config: preset the function of user defined keys (Print, Save, P, F3, F4, F5, F6 and System Installation 3-17...
Page 48: Print Preset
F12) and the footswitch, key lightness, key volume and trackball speed can be adjusted. You can also define the gesture. General: preset the time in standby mode, set the brightness/contrast of the display. 3.5.4 Print Preset See chapter “3.4.2 Installing a Graph / Laser Printer” and “3.4.3 Installing Video Printer” for details. 3.5.5 Network Settings The Network Settings screen is as follows:...
Page 49 Parameter Description No driver: click [SetupDriver] to enter the "TAP-Windows 9.21.2 Setup" interface, and do as instructed. Ready: the VPN is ready for use. Status Advance: VPN Advance Configuration Connected: VPN is successfully connected. Disconnected: VPN is disconnected. Error: error connection. Server IP Group User Name...
Page 50: Network Configuration
NOTE: Please do not switch [Disable Wifi]/[Enable Wifi] frequently. If [Start]/[Stop] button become available after frequent switching or the DC-80A can no longer search any other hotspots, please click [Disable Wifi] again and then click [Enable Wifi] to see if it works.
Page 51: Security
Or, select "Static", input the IP address, subnet mask and gateway, then click [OK]. IP address of the system should be at the same network segment as that of the NOTE: server. 3.5.7 Security Click [Security] on the Setup menu to enter the security-setting screen. Drive Encryption/Secure Data Wipe Encrypt the patient data stored in the hard disk.
Page 52: Dicom/Hl7 Preset
Windows Defender is already installed on the system. ◼ The McAfee software is an option. If the McAfee software is installed, the system displays "McAfee is running". If you want to buy McAfee, contact Mindray representatives. Notes: McAfee cannot be uninstalled after successful installation.
Page 53 AE Title should be the same with the SCU AE Title preset in the server NOTE: (PACS/RIS/HIS). DICOM communication port should be the same with the one in the server. If the currently entered name has already existed, the system will pop up: “The server name exists!”...
Page 54: Check System Information
The DICOM Service Setting is used to set properties of DICOM services as Storage, Print, Worklist, MPPS, Storage Commitment and Query/ Retrieve. The detailed information please refer to DICOM chapter in the operator’s manual [Basic Volume]. NOTE: Only if DICOM basic option is configured, Worklist page is available. 3.5.9 Check System Information In System Information screen, it displays the product configuration, the optional installation status,...
Page 55: Product Principle
Product Principle Hardware System Diagram Communication Medical Positioning Module Communication Physiological Signal Module Reset/Control/Clocks TX/RX Clock Prb Con A ATGC POUT(64) POUT(64) POUT(64) Prb Con B Probe Signal Power Switch Data Data Data Prb Con C Sync FPGA FPGA FPGA FPGA Sampling PHV Control...
Page 56: Ultrasound Front-End Unit
⚫ The management functions of the probe decouple the transmitting/receiving channel, and communicate with the engine board. ⚫ As the independent sub-module, 4D driving function and physiological signals are subordinate to the engine board. ⚫ As an option, CW receiving function can be realized through an independent single board and is subordinate to TRA board signal.
Page 57: Probe Board
Front-end unit mainly consists of: ⚫ Engine board ⚫ TR board ⚫ Probe board ⚫ CW board ⚫ 4D&TEE board The engine board takes charge of the front-end unit and controls each module of the front-end control. 4.2.1 Probe Board Connection Connection Engine...
Page 58: Tr64 Board
The switch of control signal on the probe containing high-voltage switch is produced by DSP_FPGA. The probe distributes out to each probe’s socket. After being selected and distributed, the control and signal’s feedback of various special probes (such as 4D, bi-planar, TEE) are connected to the engine board. The selection and the distribution is realized by CPLD which is controlled DSP_FPGA.
Page 59: Cw Module
The receiving circuit of CW is more than B/Color mode’s. CW module of DC-80A is CW mini board. It is used to add the receiving signals of TR board and adjust the data. The data is transmitted to TR_FPGA inside TR board. TR_FPGA recognizes CW mini board via in-place signal and ID code.
Page 60 Engine Board 4D motor signals temperature / 4D&TEE angle from TEE Psychological present / UART Board present/ID Signal Module DAC SPI present / ID ADC SPI Pen Probe manager communication interrupts Probe Board PrbManager_JTAG various signals from/to probes. e.g. 4D/TEE reset reset status TR Board...
Page 61: Tee Module
◼ Response to the software control. The software configures DSP_FPGA’s register to complete the configuration on entire front-end via PCIE interface. ◼ TR control board. XCVR from DSP_FPGA controls each TR board respectively. ◼ Scanning generator. It is produced by DSP_FPGA. ◼...
Page 62: Ecg Module
Figure 4-6 Schematic diagram of 4D&TEE module 4.2.6 ECG Module ECG test and PCG test can be achieved on ECG module. ECG module communicates with engine board via UART. Ultrasound Back-end Unit Taking PC module as the center, back-end unit is the platform of the ultrasound software system. It takes charge of back-end’s central control.
Page 63: Pc Module
Together with PC carrier board and hard disk, as the calculation and control center of the entire unit, PC module fulfills the comprehensive functions on the computer system. The processer of DC-80A is Intel Celeron 1020E QM77; the memory capacity is DDR3L, which is 4 4.3.2 GPU Module As a co-processor of the back-end processing unit, the GPU module is mainly used for co-processing the image operation of 3D/ 4D imaging.
Page 64: Wireless Network Module
4.3.4 Wireless Network Module Wireless network module fulfills wireless communication. It supports Wi-Fi, 802.11b/g/n, and adopts M.2 PCI-Express Mini standard. 4.3.5 PC Carrier Board With extensive functions, PC carrier board is built on PC module. The functions include: ◼ Supports PC module. ◼...
Page 65: Io Interface Module
MIC input Vocal input Extension and Distribution 4.4.1 Video Extension Function Video distribution plans of DC-80A product are: ⚫ Primary display and secondary display both adopt DVI signals. ⚫ PC carrier board offers DDC channel. It communicates with primary display, secondary display, VGA peripheral, HDMI peripheral.
Page 66: Audio Interface
Figure 4-10 PC carrier board video distribution 4.4.2 Audio Interface Audio interface plans of DC-80A product are: The speakers on the device support dual sound tracks of 10 W/8 Ω. Video output is from PC module; video input goes into PC module. Audio amplifier is accomplished on PC carrier board.
Page 67: Sata Interface
4.4.3 SATA Interface SATA is used for connecting the storage devices, including hard disk and DVD flash disk. SATA interface on PC module The device connecting to DC-80A product Port 0 Hard Disk Port 1 SSD reserved to PC carrier board...
Page 68: Network Interface
PC module via USB x1. 4.4.6 PCIE Interface Distribution The data and controls of ultrasound devices are based on PCIE interface. PGIE interface distribution plans of DC-80A product are: PCIE interface on PC module Device LANE [3:0] Engine board on front-end...
Page 69: Power Supply Unit
Power Supply Unit The power supply function is shown as below. The power supply unit can be divided into AC unit and DC unit from the aspect of power supply transfer flow. PC Assembly DC-DC Board PHV Board 5V_STB 12V DC 14.8V 24V DC Cable Connection...
Page 70: Ac Connecting Board
control Control System DC Unit Ultrasound Functions power Mainframe Box Metal Plate Power Box AC Unit Figure 4-13 The connection of power supply box and main unit box 4.5.1 AC Connecting Board The functions of AC connecting board are as follows. ⚫...
Page 71: Dc-Dc Board
⚫ Power supply monitoring and management: after 5VSTB is powered on stably, the board sends out PWR_BTN_PC; ⚫ LED indication of powers; ⚫ AC power-on status and battery status indication; ⚫ Communication with master computer. The module is connected with external modules by using BTW, as shown in the following figure. AC-DC 24V_ACDC Module...
Page 72: User Interaction Unit
4.6.1 Control Panel Assembly Control panel carries the most of the user interaction operation of the main unit: imaging mode switching, parameter adjustment, operation order, etc. Control panel’s functions of DC-80A product: ⚫ Power on button ⚫ Status indicators: including working status, AC in-place, battery status, standby status, hard disk reading status.
Page 73: Primary Display Assembly
4.6.2 Primary Display Assembly Primary display shows the interface of ultrasound application program, including imaging area. The specifications of DC-80A’s primary display are: ⚫ 21.5 inches; resolution: 1920*1080. ⚫ Visual angle: right/left angle is equal to or larger than 85° ; the top and the bottom are equal to or larger than 85°...
Page 75: Function And Performance Checking Method
Function and Performance Checking Method NOTE The chapter supplies the detailed method for product main function and performance checking. This is used for referring or studying by engineer but not required. System Running Status 5.2.1 Running Status 1. Normal power on/off operation (duration time is normal), no abnormal sounds or phenomena occur during normal operation.
Page 76: General Exam
General exam 5.3.1 Check Flow Check the control panel Check the monitor Check the touch panel Check DVD-R/W Check peripherals Check ECG module Check I/O ports 5.3.2 Checking Content 5.3.2.1 Check Control Panel Procedure Checking standard Check all buttons, keys and knobs All keys and knobs are effective.
Page 77 5.3.2.2 Check the Monitor Procedure Standard ◼ Press “+”, the brightness increases; and press “-”, the ◼ Adjust LCD brightness brightness decreases. ◼ Adjust LCD contrast ◼ Press “+”, the contrast increases; and press “-”, the ◼ Enter [Preset]->[General], click contrast decreases.
Page 78 5.3.2.5 Check Peripherals Procedure Standard ◼ Press the freeze key (the right key), image is Footswitch: frozen, the freeze menu is displayed; press the Connect footswitch; check key again, image is unfrozen. functions of footswitch according to the ◼ functions listed in Key Config. (e.g. right Press the print key (middle key), color printing key- image frozen, middle key- color print, starts.
Page 79: Function Checking
Function Checking NOTE: A complete function inspection is described here, do the checking according to the actual system configuration. 5.4.1 Checking Flow Check each imaging mode Check the measurements Check in cine mode Check the probe application Image & video management Record and save the exam 5.4.2 Content...
Page 80 Procedure Checking criteria Press <B> button. Enter B mode image. B mode interface appears. Gain adjustment G Gain increases with rotating the knob clockwise; Rotate <B> button Gain decreases with rotating the knob anticlockwise; Depth adjustment D The depth of the image changes accordingly. Depth range varies depending upon the probe types.
Page 81 Dynamic Range The adjusting range of parameter is 30-180 dB in increments of 5 image touch screen-[Dynamic Range]. The system provides 7 levels of iClear effects adjustment, Off iClear represents iClear is disabled, and the bigger the value is the B image touch screen-[iClear].
Page 82 Echo Boost [Echo Boost] is enabled when it is on in B mode. (Highlighted) the B image touch screen-[Echo system is in “Echo Boost” status. Boost]. 2. M mode ◼ In M mode scanning, the image parameter area in the upper left corner of the screen displays the real-time parameter values as follows: Parameter Meaning...
Page 83 5. PW/CW mode ◼ The parameters will be displayed in the image parameter area on the left part of the screen as follows: Display Angle Pulse SV Size Frequency Gain Angle Repetition (Wall Position (only CW ) Parameters Frequency Filter) ◼...
Page 84 Procedure Standard When the value is 0, the system exits auto play mode. Move the cursor onto the desired start point of the Set the start point of cine loop. cine loop, click [Set First Frame] in the menu or soft menu to set the start point.
Page 85: Performance Test
in the Patient Management area. print server. Press <End Exam> during image scanning ⚫ Press <Review> key. ⚫ The system enters into image review mode. ⚫ Click [Exit] on the Review screen; or, press ⚫ The system exits image review mode. <Review>...
Page 86 Operation environment: dark room, simulating the clinical application environment. Scanning techniques: contact the probe with the acoustic window of the phantom, no spacing nor pressing. Tips: For the testing phantoms, please refer to Appendix B. KS107BD is low frequency phantom and used when Probe focus frequency is less than 4MHZ; KS107BG is high frequency phantom and used when Probe focus frequency is more than 5MHZ;...
Page 87 Cover the scan surface of the phantom with water or couple gel, gently contact the probe with the scan surface, making the longitudinal resolution testing targets to be displayed around the midline of the image. Adjust the focus point focuses at the position where the longitudinal resolution testing targets are displayed.
Page 88 Set gain, contrast, TGC at a greater value, but no halation nor defocus is allowed. Record the depth of the furthest target (the target can be seen clearly). NOTE: Increasing the gain will also increase the noise, and echo may be covered. When using a linear probe, please completely contact the probe with the scan surface, no side clearance is allowed.
Page 89 5.5.2.3 Geometric positioning accuracy ◼ Longitudinal geometric positioning accuracy Test Step: Do adjustments as the way in testing the maximum depth. Record the distance by 20mm each segment on the longitudinal targets line using the measurement caliper; Select the value with the greatest error (to 20mm), calculate the accuracy using the formula below The measurement caliper should be positioned at the upper edge of the NOTE:...
Page 90 Record the distance by 20mm each segment on the transverse targets line by using the measurement caliper Select the value with the greatest error (to 20mm), calculate the accuracy by using the formula below NOTE: When using a linear probe, record the transverse distance by segment. When using a convex probe, all transverse targets should be displayed integrally in an image.
Page 91 5.5.2.4 Blackout Area Test Step: Cover the scan surface of the phantom with water or couple gel, gently contact the probe with the scan surface Adjust the depth at a lower value, and set the focus at the nearest place to the scan surface. Decrease the value of parameters like AP, Gain until the background noise just can be seen.
Page 93: Software Installation &Maintenance
Software Installation &Maintenance Enter Maintenance NOTE: Before the maintenance operation, the engineer should login the system with the account of Service. Login: 1. When Access Control is disabled: press [ctrl]+[/] to open the login dialogue box and select Service as the user name. If Access Control is enabled, log in as the admin first and then press [ctrl]+[/] to see the Service in User Name.
Page 94 Click [Generate], and tick off “Display Password”. The password generated by the system will be displayed in “Password List”, as shown below. Take the Figure above as an example. Note: the first time installment is the down payment. The system creates each 4 installment password for 4 times installment. First installment password: After the user paying off the down payment, the installment dialog box appears after turning on the device.
Page 95 ⚫ Installment due. The user pays off the amount of this period installment. The installment dialog box appears after turning on the device when installment is due. Enter this password in “Period Password” list, and click [Start] to log in the system. The using of the third and the fourth installment password is identical with that of the second one.
Page 96: Software Installation/Restoration
Enter Windows 1. Open [Enter Windows] to enter the interface to set the password (website: http://ukmo.mindray.com/). The following dialog box appears after clicking Make Pwd icon. 2. Type device’s Mac address and serial number (see System Information). The password of Mac address to Windows system is created after clicking Make Pwd.
Page 97: Fast Startup
The log can be exported to the external USB storage device only. Make sure NOTE: there is enough space for the storage and USB flash disk is plugged in properly before exporting. Note: if there is image error condition happens, such as abnormal frozen, interruption, dark strips, abnormal noises and abnormal spectrum, press <Fn>+<F5>...
Page 98 Select [System and Security], and then select [System]. Check the activation status. If Windows 10 is not activated, close Windows Explorer to return to the ultrasound screen. If the “Activate Windows” button is displayed on the screen, as shown in the above figure, Windows 10 is not activated.
Page 99 Double-click the "BackToDoppler" tool in the desktop to return to the ultrasound screen. Navigate to [Setup] > [Maintenance] > [Setup] and click [Disable ms-setting]. 10. Select [OK] > [Save] to exit and power off the system. Note: After clicking [Enable ms-setting], you can make settings for the operating system on Windows interface.
Page 100: Data Backup And Storage
Select your country or region, and click [Next] to continue. Call one of the phone numbers displayed on above. Choose the proper option number according to the voice prompts, and enter the Installation ID. Then write down the Confirmation ID according to the voice prompts. Windows 10 on the ultrasound system is pre-installed with a volume license.
Page 101: Patient Data Backup And Restoration
6.6.1.1 Back up the Setup Data 1. Click [Export] to open the Export Data dialogue box. 2. Select the path to save data. 3. Click [OK]. A progress bar appears and the setup data of the selected item is exported to the specified path.
Page 102: Introduction On Hard Disk's Partitions
Introduction on Hard disk's Partitions ◼ The entire capacity of the internal storage devices is 1TB HDD & 128G SSD. The details are shown as follows: NOTEs Blocks(G) NOTEs NTFS 925.41G NTFS NTFS 54.94G NTFS ◼ Data distribution on each drive is shown as follows: 1.
Page 103: Adjustments
Adjustments Monitor Adjustment 7.1.1 Position Adjustment Gently hold the bottom edge of the monitor when adjusting its position. ◼ Height adjustment Move the monitor support arm up or down to adjust the height, back and forth to adjust the displacement. NOTE: Take care not to trap your hands when adjusting the monitor up and down.
Page 104: Brightness And Contrast Adjustment
◼ Tilt the monitor When positioned vertically, the monitor can be tilted 20° backward and can be tilted forward to a horizontal position. When transporting or moving the system, keep the monitor in the horizontal position, as shown below: ◼ Lock the monitor To move the machine, first move the monitor and supporting arm to the middle position, and lock the locking lever to...
Page 105: Monitor Test
NOTE: On the monitor, the brightness adjustment comes before contrast. After readjusting the monitor’s contrast and brightness, adjust all preset and peripheral settings. 7.1.3 Monitor Test 1. Log on as the "Service"; refer to chapter 6.1 for details. 2. Press the [F10] key on the keyboard to enter setup menu, and click [Maintenance] to enter the screen.
Page 106: Touch Screen Test
Item Description the images. Gray rank of low level is not obviously lean to red or green, and then the test is passed. Images of different color rank levels can be distinguished easily with a ColorRank smooth transition, and the brightness transition can also be obtained from the images.
Page 107: Control Panel Adjustment
The difference is that in the touch screen test, you should click the touch screen rather than press [Set] in the main screen test; and click the corresponding icon on the touch screen rather than the main screen. After changing the 13.3 inch LCD screen, parameter setting must be performed NOTE: before using.
Page 108: Caster Adjustment
Caster Adjustment There are 3 total braking casters and 1 direction braking caster of the main unit. For total braking casters: tread the “On” pedal downwards by foot to lock the caster as shown in figure 2, tread the “Off” pedal downwards by foot to release the caster. When locking or releasing the casters, move the casters if necessary.
Page 109: Field Replaceable Unit
Field Replaceable Unit This chapter lists the details of the Field Replaceable Units (FRU) of the system. Please refer to the explosive view and the FRU table below. Level 0 represents the main assemblies of the system, and the whole system is divided into 7 assemblies. Level X represents the main parts of Level 0 assembly.
Page 110: Explosive View
Explosive View 8-2 Field Replaceable Unit...
Page 111: Assembly Explosive View
Monitor Assembly (A0) A1-1 Order Number Part Name Qty. Remark 115-058994-00 21.5" Monitor Assembly(DC-80A/FRU) For DC-80A 115-058995-00 21.5" Monitor Assembly(DC-80A Exp/FRU) For DC-80A Exp 115-058996-00 21.5" Monitor Assembly(DC-80A Pro/FRU) For DC-80A Pro 115-058997-00 21.5" Monitor Assembly(DC-8X/FRU) For DC-8X 115-058998-00 21.5" Monitor Assembly(DC-8Q/FRU)
Page 112 Order Number Part Name Qty. Remark 115-058999-00 21.5" Monitor Assembly(DC-81/FRU) For DC-81 115-059000-00 21.5" Monitor Assembly(DC-82/FRU) For DC-82 115-065146-00 21.5" Monitor Assembly(DC-90/FRU) For DC-90 115-068937-00 21.5" Monitor Assembly(DC-90 Exp/FRU) For DC-90 Exp 115-068939-00 21.5" Monitor Assembly(DC-90 Pro/FRU) For DC-90 Pro 115-068941-00 21.5"...
Page 113 21.5" Monitor Assembly(DC-88 Nova/FRU) For DC-88 Nova 115-070718-00 21.5" Monitor Assembly(DC-MS/FRU) For DC-MS 115-059002-00 23.8" Monitor Assembly(DC-80A/FRU) For DC-80A 115-059003-00 23.8" Monitor Assembly(DC-80A Exp/FRU) For DC-80A Exp 115-059004-00 23.8" Monitor Assembly(DC-80A Pro/FRU) For DC-80A Pro 115-059005-00 23.8" Monitor Assembly(DC-8X/FRU) For DC-8X 115-059006-00 23.8"...
Page 114 Order Number Part Name Qty. Remark 115-068950-00 23.8" Monitor Assembly(DC-88 Exp/FRU) For DC-88 Exp 115-068952-00 23.8" Monitor Assembly(DC-MV/FRU) For DC-MV 115-069135-00 23.8" Monitor Assembly(DC-88 Pro/FRU) For DC-88 Pro 115-070719-00 23.8" Monitor Assembly(DC-95S/FRU) For DC-95S 115-070720-00 23.8" Monitor Assembly(DC-90T/FRU) For DC-90T 115-070721-00 23.8"...
Page 115: Monitor Support Arm Assembly (B0)
8.2.2 Monitor Support Arm Assembly (B0) Order Number Part Name Qty. Remark 115-048345-00 Monitor Support Arm Assembly(FRU) 043-008277-00 Proactive Cover of Monitor's Support Arm 043-008884-00 Arm Cover 115-051552-00 Display Base Assembly(FRU) Field Replaceable Unit 8-7...
Page 116 B1-1 Order Number Part Name Qty. Remark B1-1 115-048346-00 Cover of Monitor Support Arm(FRU) Including the all covers of the arm 8-8 Field Replaceable Unit...
Page 117: Main Control Panel Assembly (C0)
8.2.3 Main Control Panel Assembly (C0) Field Replaceable Unit 8-9...
Page 118 8-10 Field Replaceable Unit...
Page 119 Order Number Part Name Qty. Remark 043-003505-00 Behind panel cover 043-003504-01 Bevel panel cover 115-051489-00 Touch Screen Assembly(13.3"/FRU) 020-000049-00 SPEAKER 8ohm 4.5W wire Including one loudspeaker 043-008974-00 Top cover of right speaker 043-008973-00 Top cover of left speaker 044-000610-00 Bevel control base 115-024688-00 Left Probe Holder Assembly Kit For upgrade use and repair...
Page 120 C8-2 C8-1 C9-2 C9-1 Order Number Part Name Qty. Remark C8-1 043-004089-00 left probe holder For repair C8-2 044-000477-00 connecting for probe holder For repair C9-1 043-003937-00 right probe holder For repair C9-2 044-000478-00 right connecting for probe holder For repair 8-12 Field Replaceable Unit...
Page 121 C10-1 Order Number Part Name Qty. Remark C10-1 043-003498-00 Bracket of heater jack For repair Field Replaceable Unit 8-13...
Page 122 Order Number Part Name Qty. Remark 043-003977-00 Small Encoder Cap Including one small encoder cap 043-003978-00 Big Encoder Cap Including one big encoder cap 8-14 Field Replaceable Unit...
Page 123 Order Number Part Name Qty. Remark 043-004910-00 TGC Cap Including one TGC cap For WIN 7 machine, please upgrade the 115-058963-02 Keyboard Assembly(2143/FRU) Doppler software to V1.4.3 or above after replaced this assembly 801-2119-00034-00 TGC Silica(FRU) 115-057729-00 TGC Board(2148/FRU) 115-041020-00 Encoder Board(2123&2127 FRU) 023-001157-00 2"...
Page 124 C24-29 C24-30 Order Number Part Name Qty. Remark C24-1 043-005175-01 2123 Small Circular Key(Power) C24-2 043-005174-01 2123 Circular Key(P) C24-3 043-005176-01 2123 Small Square Key(Patient) C24-4 043-005177-01 2123 Small Square Key(Probe) C24-5 043-005178-01 2123 Small Square Key(Review) 8-16 Field Replaceable Unit...
Page 125 Order Number Part Name Qty. Remark C24-6 043-005179-01 2123 Small Square Key(Report) C24-7 043-005180-01 2123 Small Square Key(End Exam) C24-8 043-005181-01 2123 Small Square Key(Print) C24-9 043-005182-01 2123 Left Key(Set) C24-10 043-005183-01 2123 Right Key(Set) C24-11 043-005184-01 2123 Sectorial Key(Measure) C24-12 043-005185-01 2123 Sectorial Key(Caliper)
Page 126 Order Number Part Name Qty. Remark C24-28 043-003980-00 Swing key Including one Swing key C24-29 049-000590-00 control panel silica gel keys C24-30 2300-21-29142 Buzzer 8-18 Field Replaceable Unit...
Page 127: Control Panel Support Arm Assembly (D0)
8.2.4 Control Panel Support Arm Assembly (D0) Order Number Part Name Qty. Remark 115-025792-00 Keyboard arm assembly(FRU) Field Replaceable Unit 8-19...
Page 128: Main Unit Assembly (E0)
8.2.5 Main Unit Assembly (E0) Order Number Part Name Qty. Remark 043-009176-00 fixing loop(2143) 8-20 Field Replaceable Unit...
Page 129 Order Number Part Name Qty. Remark 044-001213-00 main handle(2143) 115-050641-00 Top cover assembly(2143) 115-050644-00 Back cover assembly(2143) 115-052368-00 Right Cover Assembly(2143/FRU) 115-052364-00 Left Cover Assembly(2143/CE&FDA/FRU) 115-052373-00 Front-in Assembly(2145/FRU) 043-009175-00 printer Cover(2143) 115-050643-00 Front cover assembly(2143) Field Replaceable Unit 8-21...
Page 130 E20 E21 8-22 Field Replaceable Unit...
Page 131 Order Number Part Name Qty. Remark 115-058991-00 System Mother Board(2143/FRU) 115-059009-00 HDD assembly(2143/FRU) I/O assembly DC-DC box PC box Including ECG cable and ECG module. 115-052145-00 ECG Module Kit(2143/IEC) IEC standard. For upgrade use Including ECG cable and ECG module. 115-052138-00 ECG Module Kit(2143/AHA) AHA standard.
Page 132 E12-3 E12-2 E12-1 Order Number Part Name Qty. Remark E12-1 115-051521-00 IO Board Assembly(FRU) Including Wi-Fi card and the Wi-Fi antenna. 115-051210-00 WIFI Module Kit(EWM-W163M201E) For upgrade use E12-2 023-001528-00 Wi-Fi module Wi-Fi + BT Only Wi-Fi card. For repair. E12-3 024-000965-00 M.2 port wifi antenna...
Page 133 E13-1 E13-2 Order Number Part Name Qty. Remark E13-1 115-025761-00 DC-DC Board(FRU) E13-2 115-059024-00 PHV Board(2143/FRU) Field Replaceable Unit 8-25...
Page 134 E14-4 E14-2 E14-3 E14-5 E14-1 E14-6 8-26 Field Replaceable Unit...
Page 135 Order Number Part Name Qty. Remark Including fan, radiator. The MAC address will change with the E14-1 115-037338-00 PC Module Assembly(FRU) replacement of PC module, so you may need apply the optional key for reinstalling. E14-2 022-000152-00 Coin battery 3V 620mAh CR2450 E14-3 115-059036-01 PC Carrier Board(2143/FRU)
Page 136 The fan for GPU module. Also can be E14-5 024-000518-00 FAN 12V 7.5CFM 34dB 70*67*12mm used for PC module. 115-059010-00 SSD Card(DC-80A/CE/Win7/FRU) 115-059011-00 SSD Card(DC-80A Exp/CE/Win7/FRU) Used for win7 machine (Doppler is 115-059012-00 SSD Card(DC-80A Pro/CE/Win7/FRU) lower than V2.0.0). 115-059013-00 SSD Card(DC-8X/CE/Win7/FRU) When applying, please remark: Model...
Page 137 SSD Card(DC-81/CE/Win10/FRU) When applying, please remark: Model 115-068710-00 name, Software version, Regulation SSD Card(DC-82/CE/Win10/FRU) 115-068714-00 type, Serial number of the main unit. SSD Card(DC-80A/CE/Win10/FRU) 115-068711-00 SSD Card(DC-80A Exp/CE/Win10/FRU) 115-068712-00 SSD Card(DC-80A Pro/CE/Win10/FRU) 115-068713-00 115-068708-00 SSD Card(DC-90/FDA/Win10/FRU) SSD Card(DC-88/FDA/Win10/FRU) 115-068904-00 SSD Card(DC-90/CE/Win10/FRU)
Page 138 Order Number Part Name Qty. Remark SSD Card(DC- 90S/CE/Win10/FRU) 115-070739-00 SSD Card(DC- 90T/CE/Win10/FRU) 115-070740-00 SSD Card(DC- 90 Nova/CE/Win10/FRU) 115-070741-00 SSD Card(DC- 95S/CE/Win10/FRU) 115-070742-00 SSD Card(DC- 95T/CE/Win10/FRU) 115-070743-00 SSD Card(DC- 95 Nova/CE/Win10/FRU) 115-070744-00 SSD Card(DC- 88S/CE/Win10/FRU) 115-070745-00 SSD Card(DC- 88T/CE/Win10/FRU) 115-070746-00 SSD Card(DC- 88 Nova/CE/Win10/FRU) 115-070747-00 SSD Card(DC-MS/CE/Win10/FRU)
Page 139: Base Assembly (F0)
8.2.6 Base Assembly (F0) The model without Straight line Caster Order Number Part Name Qty. Remark Only for the model without Straight line Caster. 115-028232-00 machine base (FRU) When this FRU is used up, please apply the new FRU 115-074526-00 Field Replaceable Unit 8-31...
Page 140 Order Number Part Name Qty. Remark 115-025796-00 wheel(FRU) Including one caster. The model with Straight line Caster Order Number Part Name Qty. Remark 115-074526-00 Machine Base (FRU) Released since EGD052F. It can fix all models. 115-025796-00 wheel(FRU) Including one caster. 8-32 Field Replaceable Unit...
Page 141: Base Power Box Assembly (G0)
Order Number Part Name Qty. Remark Released since EGD052F. Only for the model 115-074880-00 Straight line Caster(FRU) with Straight line Caster. With one straight line caster inside. 8.2.7 Base Power Box Assembly (G0) Field Replaceable Unit 8-33...
Page 142 Order Number Part Name Qty. Remark 115-058990-00 Power-in Assembly(2143/FRU) 115-059039-00 AC Connecting Board(2143/FRU) 24V to 12V Power Conversion 115-052159-00 board(FRU) 115-059037-00 Battery Connecting Board(2143/FRU) Including one pcs battery connecting board. 8-34 Field Replaceable Unit...
Page 143: Cable (H0)
Order Number Part Name Qty. Remark 115-059038-00 AC-DC Module(2143/FRU) 043-003480-00 base filter Including one dust-proof filter. 115-058955-00 Li-ion battery Including two pcs batteries. For CE. 115-065137-00 Li-ion battery Including two pcs batteries. For FDA. 8.2.8 Cable (H0) Order Number Part Name Qty.
Page 144 Order Number Part Name Qty. Remark Including signal cable and power cable to main display, signal cable and power cable to control 009-003625-01 MAIN CABLE ASSEMBLY panel, connecting cable to left and right loudspeaker. Including display signal cable, power cable, and 009-009184-00 touch panel cable assembly USB signal cable to touch screen...
Page 145 Order Number Part Name Qty. Remark System mother board,J48 – DVD assembly 009-003637-01 SATA cable for DVD 009-003624-00 PRINTER POWER CABLE AC connecting board,J4 - printer chamber 009-003638-00 SATA cable for HDD System mother board,J35 - HDD 009-003906-00 power cable for HDD System mother board,J34 - HDD System mother board,J37 - 24V to 12V Power 009-003623-00...
Page 146: Fusion Imaging Assembly (I0)
8.2.9 Fusion Imaging Assembly (I0) Order Number Part Name Qty. Remark 115-034852-00 cantilever assembly 8-38 Field Replaceable Unit...
Page 147 Order Number Part Name Qty. Remark 115-040847-00 Connect Base Assembly 043-006786-00 Base Cover(Transport) UMT-160 Trolley Caster and 801-1112-00003-00 Spanner(FRU) 3DG Mid-Rang Transmitter for 024-000704-00 driveBAY/trakSTAR 024-000703-00 3DG TrakSTAR Electronic Unit 3DG Model 800 6DOE Sensor for 024-000705-00 1or2 driveBAY/trakSTAR Field Replaceable Unit 8-39...
Page 149: Structure And Assembly/Disassembly
Structure and Assembly/Disassembly Structure of the Entire System Name Name <1>. Touchscreen assembly <2>. Right side-panel assembly of main unit <3>. Top cover assembly of the control panel <4>. Keyboard assembly <5>. Printer cover <6>. Rear cover assembly of main unit <7>.
Page 150: Preparation
N-206S 095-000077-00 Anti-electrostatic glove: 1 pair. 9.2.2 Engineers Required The disassembly should be performed by professionals from Mindray or the staff who are qualified for the maintenance after the training. 9.2.3 Disassembly Requirements Be prepared before disassembling ultrasound device. 1. Stop scanning the patient and capturing images. Shut down the device and cut off AC power supply.
Page 151 ◼ Sketch Left side panel Air intake Digital Air offtake DC module PC module board Right side panel Engine Mother board board board board Front cover Rear cover Power Lithium WIFI supply Probe board Hard assembly -ion board board input assembly disk battery...
Page 152: Display (Monitor) Assembly
9.3.1 Display (Monitor) Assembly The disassembly tool: cross-headed screwdriver (M3, M4) 1. Unscrew two M4X12 screws, and remove the display cable cover; 2. Unscrew three M4 X 12 screws. Remove the power supply cable of the display and unplug the signal cable.
Page 153: Probe Board Assembly
9.3.2 Probe Board Assembly The disassembly tool: cross-headed screwdriver (M3, M4) Unscrew the M4 X 8 screw on middle part of left side panel’s lower position. Lift the left side panel upwards to remove it. 2. Follow the procedures of step 1 to remove right side panel. 3.
Page 154: Disassembling Ecg Assembly
1. Because of the socket of the probe board lying on the left side, please use even NOTE: strength when pulling out it. 2. There are two bolts on the probe board assembly. Snap the assembly into place after inserting the bolts, and then fix the screws. 9.3.3 Disassembling ECG Assembly The disassembly tool: cross-headed screwdriver (M3, M4), diagonal cutting pliers.
Page 155: Outlet Fan
4. Unscrew three M4 X 8 screws fixing ECG assembly, and pull ECG assembly out. 9.3.4 Outlet Fan The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 in Chapter 9.3.2 to remove left side panel. 2. Unscrew two M4 X 8 screws fixing the frame of the fan. Hold the metal handle to pull the fan assembly out.
Page 156: Disassembling Battery
4. Unscrew two M3 step screws fixing PCBA, and remove fan PCBA. Pull out of the fan socket to remove the fan. See the figure. 9.3.5 Disassembling Battery 1. Pull out the spring plunger in the direction of the arrow, and open the electronic assembly door on the base.
Page 157: Io Board/Wifi Board
9.3.6 IO Board/WIFI Board The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 and step 2 in Chapter 9.3.2 to remove left and right side panels. 2. Unscrew two M4 X 8 screws fixing the rear cover, and remove the rear cover. 3.
Page 158 Aim the hole at the bolt in the process of installation. To avoid the damage to the NOTE: pins, snap the socket into place. 4. Unscrew two M3 X 8 screws on WIFI shield, and remove the shield. 5. Flick the elastic sheet up with two fingers, and remove WIFI board. 6.
Page 159: Hdd
7. Pull it upwards to remove the cable board. 8. Unscrew seven M3 X 8 screws to remove IO board. 9.3.7 HDD The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 and step 2 in Chapter 9.3.2 to remove left and right side panels. 2.
Page 160 3. Unplug the power supply cable connecting hard disk assembly to the mother board and the plug of SATA signal cable. 4. Unscrew three M4 X 8 screws fixing the hard disk to remove the hard disk assembly. 5. Pull the power supply cable of the hard disk and SATA signal plug out. Unscrew 2 M3 X 8 screws on two sides to remove the hard disk.
Page 161: Electronic Assembly On The Base
9.3.8 Electronic Assembly on the Base The disassembly tool: cross-headed screwdriver (M3, M4), inner hex wrench (M4), scissors 1. Follow step 1 and step 2 in Chapter 9.3.2 to remove left and right side panels. 2. Unscrew two M4 X 8 screws fixing the rear cover, and remove the rear cover. 3.
Page 162 4. Unscrew one M4 X 8 screw fixing the grounding terminal. Unscrew one M4 X 10 inner hex fixing bolt used to fix the electronic assembly on the base. 5. Pull out the electronic assembly to the location shown in the following figure (do not pull out it entirely), cut off the three cable ties, remove the three connecting plugs, and then remove the five M4 X 8 combination screws to disconnect the cables from the electronic assembly.
Page 163: Dc Box Assembly
6. Remove the whole electronic assembly (including power supply assembly) from the system. 9.3.9 DC Box Assembly The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 in Chapter 9.3.2 to remove the left side panel. 2. Unscrew two M4 X 8 screws on the device (one is on the top; the other is at the bottom). Then, Structure and Assembly/Disassembly 9-15...
Page 164 remove DC box assembly. 3. Unscrew two M3 X 8 screws on both sides to remove the metal cover. 4. Unscrew five M3 X 8 screws on both sides to remove PCBA bracket assembly. NOTE: Take notice of the bolts on the socket when installing. 5.
Page 165: Pc Assembly
9.3.10 PC Assembly The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 in Chapter 9.3.2 to remove the left side panel. 2. Unscrew four M4 X 8 screws on the device (one is on the top; the other is at the bottom). Then, remove PC box assembly.
Page 166 5. Unscrew five M3 X 8 screws on both sides to remove digital bracket assembly. Take notice of bolts’ place on two ends when installing. NOTE: 6. Unscrew eight M3 X 8 screws on metal bracket to remove digital board. 7.
Page 167: Engine Board And Tr Board
8. Unscrew two M3 X 6 screws on GPU to remove GPU module assembly. 9. Unscrew three M2 X 6 screws on GPU fan to remove GPU fan assembly. 9.3.11 Engine Board and TR Board The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove Follow step 1 in Chapter 9.3.2 to remove the left side panel.
Page 168: Dvd
Release two plastic clips by hands to remove the engine board and TR board. TR board Engine board 9.3.12 The disassembly tool: cross-headed screwdriver (M3, M4), diagonal cutting pliers. 1. Follow step 1 to step 3 in Chapter 9.3.2. Remove the left/right side panels and the front cover. 2.
Page 169 3. Unscrew two M4 X 8 screws on the device to remove DVD assembly. 4. Unscrew two M3 X 6 screws on the back of DVD assembly to remove DVD shield board. 5. Unscrew two M3 X 6 screws on the back of DVD assembly to remove DVD cables. 6.
Page 170: Inlet Fan
9.3.13 Inlet Fan The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 in Chapter 9.3.2 to remove left side panel. 2. Unscrew two M4 X 8 screws fixing the frame of the fan. Hold the metal handles to pull the fan assembly out.
Page 171: Motherboard
9.3.14 Motherboard The disassembly tool: cross-headed screwdriver (M3, M4), diagonal cutting pliers, anti-electrostatic glove. 1. Follow step 1 to step 3 in Chapter 9.3.2 to remove the left/right side panels and the front cover. 2. Refer Chapter 9.3.2 to unscrewing the probe assembly. 3.
Page 172 7. Unscrew ten M3 X 8 screws to remove the shield of the mother board upwards. Be careful with the electronics on the mother board. 8. Unscrew eight M3 X 8 screws to pull the mother board out. 9-24 Structure and Assembly/Disassembly...
Page 173: Control Panel Assembly
9.3.15 Control Panel Assembly The disassembly tool: cross-headed screwdriver (M3, M4), diagonal cutting pliers, anti-electrostatic glove. 1. Remove the holders on both sides. Press the clips inwards. Lift the holders to both sides to remove them. Press the clips inwards 2.
Page 174 4. Unscrew the M3 X 8 screw on the cast-aluminum base to remove the control panel assembly. Operate the following procedures to remove the control panel assembly. 9.3.15.1 Encoder Assembly The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Remove six big encoder caps and seven small encoder caps. NOTE: To avoid incorrect installation, please take notice of the size of caps.
Page 175 9.3.15.2 Trackball The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove Unscrew two M3 X 8 SEMS screws fixing the trackball. Disconnect the plug connecting the trackball and the keyboard to remove the trackball assembly. 9.3.15.3 TCG Board The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove Remove eight caps of TCG sliders.
Page 176 9.3.15.4 Buzzer The disassembly tool: cross-headed screwdriver (M2). Unscrew two PT2 X 6 tapping screws and gaskets to remove the buzzer. Disconnect the plug of the buzzer to remove it. 9.3.15.5 USB Cable The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove Unscrew two PT3 X 10 tapping screws from USB and the M3 X 8 SEMS screw from the clip.
Page 177 9.3.15.7 Upper Cover of the Keyboard and Control Panel Board The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove Remove the encoder assembly, trackball assembly, TGC board and the buzzer. Unscrew M3 X 8 SEMS screw from the grounding cable. Remove the upper cover of the keyboard and the control panel board.
Page 178: Face Cover Assembly Of The Speaker/Speaker
The connecting cables lie behind the rear cover of the touchscreen. Be careful of NOTE: the cables when removing the assembly. 9.3.16 Face Cover Assembly of the Speaker/Speaker The disassembly tool: cross-headed screwdriver (M3, M4). 1. Unscrew two M4 X 12 SEMS screws from the face cover assembly of the speaker. Lift the assembly towards the arrow’s direction.
Page 179: Caster
9.3.17 Intra-cavity Probe Holder and Disassembly of Switching Part The disassembly tool: cross-headed screwdriver (M3, M4). 1. Unscrew two screws M4 X 12 SEMS screws from intra-cavity probe holder to remove it. 2. Unscrew two screws M4 X 12 SEMS screws from switching part to remove it. 9.3.18 Caster The disassembly tool: open-ended spanner, inner hex spanner.
Page 180: Module Package
For direction braking caster: One engineer inclines the device for 50-60 degrees, and the other engineer use the inner hex spanner to unscew the screw to remove the caster. 9.3.19 4D Module Package The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1.
Page 181 2. Unscrew four M4 X 8 screws to remove the metal cover. 3. And remove engine board as shown in the figure below. Structure and Assembly/Disassembly 9-33...
Page 182: The Material Package Of Cw Assembly
4. Unscrew four M3 X 8 screws, and remove the material package of 4D module. 9.3.20 The Material Package of CW Assembly The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Follow step 1 in Chapter 9.3.2 to remove left side panel. 2.
Page 183: Support Arm Assembly Of The Control Panel
3. And remove TR board as shown in the figure below. 4. Unscrew two M3 X 8 screws to remove the material package of CW assembly. 9.3.21 Support Arm Assembly of the Control Panel The disassembly tool: cross-headed screwdriver (M3, M4), sharp nose pliers, flat nose pliers. 1.
Page 184 Press the clips inwards. 2. Unscrew eight M4 X 12 screws on the control panel assembly. 3. Lift the upper cover up around the margin. Disconnect all plugs on the upper cover assembly. The control panel assembly and the main unit fall apart then. 4.
Page 185 5. Unscrew four M4 X 12 combination screws from the touch screen assembly to remove it. 1. Unfasten the screw, and then remove the bolt. Take the guide cable out of the slot. Step 2 Step 1 2. Disassemble the two parts as shown in the following figure. Take the cylinder-shaped part out of the dragline.
Page 186 4. Remove the cover of the loudspeaker. Disconnect the black plugs. The loudspeakers appear symmetrical. 5. Remove the cable clasp. 6. Unscrew six M6 X 20 screws on the flange plate. 9-38 Structure and Assembly/Disassembly...
Page 187: Support Arm Assembly Of The Display
7. Remove the frame of the keyboard. Rotate the white plastic circle on the mechanical arm to remove the white plastic circle. 8. Unscrew six M6 X 20 screws. Take the data cable out of the inner to remove the support arm assembly of the control panel.
Page 188 2. Unscrew three M4 X 12 screws. Remove the power supply cable of the display and unplug the signal cable. 3. Unscrew six M4X12 screws, and remove the display assembly upwards. The metal part is inserted in the hole of the plastic part. The damage of the display’s Note: rear cover may occur if removed by force.
Page 189 5. Remove two M3 X8 semicircle-shaped cover, remove the cover. 6. Unscrew the M3X8 countersunk screw to remove the pressing line plate, and uncover the decorative cover as shown in the following figure to take out the signal and power cables of the display from the supporting arm.
Page 190: Keyboard Assembly
8. Unscrew two M4 X 12 screws, as shown in the following figure. 9. Use an M6 inner hex wrench to unscrew an M10X25 inner hex screw and external teeth lock washer 10 at the bottom of the minor control board, and uplift and then take out the assemblies of the supporting arm in the direction as shown in the following figure.
Page 191: To 12V Power Conversion Board
9.3.24 24V to 12V Power Conversion Board The disassembly tool: cross-headed screwdriver (M3, M4), inner hex wrench (M4), scissors anti-electrostatic glove 1. Follow steps 1-6 in Chapter 9.3.8 to remove the electronic assembly (including power input assembly). 2. Unscrew ten M3 X 6 fixing screws and two M4 X 8 fixing screws, disconnect the connecting plug, and then remove 24V to 12V power conversion board (including the support) and two battery connecting boards.
Page 192: Ac Connecting Board
4. Unscrew the five M4 X 8 screws used to fix cables. 9.3.26 AC Connecting Board 1. Follow steps 1-6 in Chapter 9.3.8 to remove the electronic assembly (including power input assembly). 2. Unscrew four M3 X 6 screws, disconnect four connecting plugs, and then remove AC connecting board.
Page 193: Power Input Assembly
9.3.27 Power Input Assembly 1. Follow steps 1-6 in Chapter 9.3.8 to remove the electronic assembly. 2. Unscrew the M4 X 8 screw and disconnect the two connecting plugs as shown in the figure below. 3. Unscrew four M4 X 8 screws (two of the screws are in the opposite side, and not shown in the figure).
Page 194: Magnetic Generator Trolley
9.3.28 Magnetic Generator Trolley The disassembly tool: cross-headed screwdriver (M3, M4), inner hex spanner (M5). 9.3.28.1 Sliding Pole Assembly Hold the sliding pole assembly on one hand, and loosen the sliding pole anticlockwise on another hand. Lift the sliding pole straight up. Sliding pole assembly Adjusting knob (FRU)
Page 195 Connecting base assembly (FRU) 9.3.28.3 Bottom Cover Remove the shield cover from the fixture. Unscrew the M6 X 30 (*4) round inner head screws (with the pad) with M6 spanner to lift the upper part of the standing pole. Note: In case of the scratch to the base assembly when removing the standing pole, check whether the shield cover is lifted completely.
Page 196: Magnetic Navigator
Bottom cover (FRU) 9.3.28.4 Casters Use the spanner (equipped in FRU) to remove the five casters respectively. Note: In case of the trolley falling, please uninstall the caster one after one. Do not uninstall the casters in one time. Caster and spanner (FRU) 9.3.29 Magnetic Navigator Place the set of the magnetic navigator away from the electromagnetic Note:...
Page 197 <1>Auxiliary <2>USB Data cable output power supply cable <9>Magnetic navigator (rear) <9>Magnetic navigator (front) <5>Motion (abdomen) <4>Positioning (probe) sensor port sensor port <3>Magnetic generator <7>Positioning (probe) <8>Motion (abdomen) navigation support sensor support <6>Sensor (2) The description of the magnetic navigator is given in details. See the table below. Device Name Port Description...
Page 198 Device Name Port Description Plug the magnetic generator to the Transmitter port. Place it around the patient’s shoulder or two sides of the patient’s abdomen. The magnetic generator should be frontal-faced with the lesion. The frontal face of the magnetic generator keeps 20-60 cm from the target Magnetic Transmitter within the scope 30 cm up/down and 28 cm left/right.
Page 199 Device Name Port Description Silk print on the probe Silk print on the support ⚫ Push the navigation support fastened following the arrow’s guide. Fastened here Positioning (probe) sensor: fix the positioning (probe) sensor which is already plugged in positioning (probe) sensor port to the cavity of the positioning (probe) navigation support following guide.
Page 200 Device Name Port Description Face downward Motion (abdomen) sensor support: stick the sensor support against the top left of the patient’s abdomen with the medical plasters (below left costal arch, right above the navel, the area where the skin moves apparently with the respiration). Place the magnetic navigator behind the Ultrasound Magnetic <9>...
Page 201: Optional Installation/Assembly
Optional Installation/Assembly 10.1 Installing Optional Software Copy optional key file to USB flash disk and plug USB flash disk to the port. Open Setup menu. Select [Maintenance]-[Option]. Select the software package to be installed from the list. Click [Install]. Select key file from the dialog box, and then click [OK]. Select more than 1 option from the list and click [Batch Install] to install more than 1 option.
Page 202 For Win7 machine ( Doppler is lower than V2.0.0 ), there is no mechanical structure inside to install the dongle. Please connect the iClear Dongle to the USB port on the rear panel. After successfully installing the iClear Dongle, enter [Setup]-[Maintenance]-[Option] and you can see that the Host ID of iClear Dongle is displayed in the status column of iClear Install the iClear...
Page 203 Note: it is unavailable to use promotion for multiple optional keys. For the optional key which is promoted, it can also be installed. The installation to promotion key is same with these in Chapter 9.1 Install above. ◼ Uninstall 4. Select the software package to be uninstalled from option list. 5.
Page 204: Installation Of Optional Devices To Hardware
The uninstall function is exclusive to internal users. The service engineers must NOTE: log in the system with the account of Service, and then conduct the uninstall. 10.2 Installation of Optional Devices to Hardware Hardware configuration list the product supports is displayed as shown below: Installation Material No.
Page 205: Ecg Assembly
Installation Material No. Descriptions Material and pictures reference Magnetic Transmitter 10.2.6 115-041415-00 Trolley iClear+ dongle 10.2.7 115-069055-00 10.2.1 ECG Assembly The disassembly tool: cross-headed screwdriver (M3, M4). 1. Remove the left/right side panels and the front cover (refer to chapter 9.3.2). 2.
Page 206 4. Fix three M4 X 8 screws on ECG assembly and assemble ECG. 5. Install the output board, left/right side panels and front cover in reverse order. 10-6 Optional Installation/Assembly...
Page 207: Battery
10.2.2 Battery 1. Pull out the spring plunger in the direction of the arrow, and open the electronic assembly door on the base. 2. Mount the battery on the electronic assembly. 3. Close the electronic assembly door. Align the axis of the spring plunger with the door opening, and push the spring plunger in the direction of the arrow to lock the door.
Page 208: The Assembly Of Wireless Network Adaptor
2. Moreover, remove TR board. 3. Fix CW board to TR board in socket A with two M3 X 8 screws. 4. Insert TR board into corresponding slot. Fix the plastic clips. Assemble the left side panel. Then, the installation is completed. 10.2.4 The Assembly of Wireless Network Adaptor The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove...
Page 209 3. Insert WIFI board into the cable bracket. 4. Insert WIFI cable into black hole. 5. Plug WIFI cable into the WIFI board with one screw. 6. Fix the shield with two M3 X 8 screws. Optional Installation/Assembly 10-9...
Page 210: Assembly
7. The installation is completed after the right/left side panels and the rear cover are assembled. 10.2.5 4D Assembly The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove 1. Remove the left side panels (refer to chapter 9.3.2 step 1). 2.
Page 211: Magnetic Transmitter Trolley Assembly
10.2.6 Magnetic Transmitter Trolley Assembly The disassembly tool: cross-headed screwdriver (M3, M4), inner hex spanner (M6). Lay the column onto the base assembly. Hold the column with one hand and use the other hand to screw the M6X40 (*4) screws(with flash/ elastic washer) into the Endeavour base assembly tightly with M6 inner hex spanner.
Page 212 Connector assembly Align the basket onto the connector assembly and press downwards to assemble the basket. Basket Check if it is well attached Loose the regulating handle of the cantilever assembly and then cover the handle to the column. Tighten the handle to assemble the cantilever assembly to the column. Note: Before assembly, check if the regulating handle is completely unscrewed to prevent scratching the anti-slip heat-shrinkable sleeve on the column by the stud.
Page 213: Iclear Dongle
Unscrew Anti-slip entirely to heat-shrinkabl avoid stud e sleeve scratching the column Regulating handle Align the stud with the groove 10.2.7 iClear Dongle The disassembly tool: cross-headed screwdriver (M3, M4), anti-electrostatic glove. Take off the iClear Dongle cover, and insert the dongle to the USB port of the ECG module signal cable on the mother board at the back of the system, as shown in the following figure: iClear Dongle...
Page 214 Backup plate M3X8 cross panhead combination screw The flange of the backup plate is (2 pcs) close to the Dongle and there is a tiny 10-14 Optional Installation/Assembly...
Page 215: System Diagnosis And Support
System Diagnosis and Support 11.1 General Status Indicator 11.1.1 Indicators on Control Panel Status Icon Status definition and description indicators Power-on status Off: System turned off; indicator The indicator blinks green when pressing the key. Orange indicator blinks after green indicator blinks for a few seconds.
Page 216: Display Status Indicator
11.1.2 The Status Indicator of the Batteries on IO Rear Board Status indicators Icon Status definition and description Power supply of digital Power on. The indicator is on (green), which indicates board D+12V output of CPU module is normal. D+12V status indicators Power supply of digital Power on.
Page 217: Status Of Entire Device
The brightness of the monitor keeps When you press any the same; keys on the control The system would panel, the system The logo “mindray” scrolls. automatically enter into the would return to the Screen-sav Turn the backlight of the control screen-saver status from frozen status.
Page 218: Get Entire Device Started
11.2 Get Entire Device Started The system is powered on Press the power button on the control panel Power-on status indicator Blank screen in the short time lights on After the system is powered on, BIOS starts up BIOS startup screen displays 1.
Page 219: Power-On Of Entire Device Supplied By Ac
The course for the test and hard The monitor appears in blank screen now, and it disappears disk configuration fast. The logo “mindray” appears. The course for loading the internal core The course of logging on Ditto Starting DOPPLER The company logo appears, and simultaneously progress bar shows the related information.
Page 220: Start-Up Of Doppler
11.2.4 Start-up of Doppler 11.2.4.1 Procedure of Startup Windows app initialization Initialize PC configured peripherals Initialize PC hardware Initialize PC software Initialize Initialize ultrasonic hardware ultrasonic hardware Initialize Start, operation, application related ultrasonic to ultrasonic software will be finished software in this stage.
Page 221 Starting Step Procedures Increment Description stagnatio n reason Loading Generate measure preset, peripheral and network, In increments of exam KMP package of images and the preset server of the preset... network storage Set area information, language, font library, input method; create control factory;...
Page 222: Alarming And Errors
11.3 Alarming and Errors The system is equipped with alarming function. When the machine fails, it pops up the alarming dialogue box, and simultaneously generates LOG file which is saved in the system log. The LOG file is saved under D:\DC80A\LOG. Description: The asterisk “***”...
Page 223: Abnormal Temperature
11.3.3 Abnormal Temperature Alarming tips LOG record Suggestion *** System Monitor: Temperature Alert! [XXX], Current temperature: [VVV] ℃, Limit temperature: [LLL]-[HHH] ℃。 [XXX] represents voltage name; [VVV] represents the current Check fan log value, and [LLL]-[HHH] represents the upper and lower limits. The names for the temperature: T_DCDC, T_APC, T_BPC, \DC80A\Log T_CPC, T_DSP_FPGA, T_TR_FPGA.
Page 224: Fan Error
11.3.4 Fan Error Alarming tips LOG record Suggestion *** System Monitor: Fan alert！[XXX], Current speed : [VVV] rpm, Limit speed: [LLL] rpm [XXX] represents fan name; [VVV] represents the current value; and [LLL] represents the limit. The names for the fans are: FS_TOP_TACH0, FS_TOP_ TACH1, FS_TOP_ TACH2, FS_DOWN_ Please Replace the...
Page 225: Phv Error
11.3.5 PHV Error Alarming LOG record Suggestion tips *** PHV hardware protection, HV_PRN_N (+-100V) Cut off the power supply NOTE: The asterisk “***” represents the time. The format is: 2011-6-12 after shutting 14:15:15, hereinafter. down the device. Check the *** PHV hardware protection, PHV_OVP_N (OverVoltage Protection) restoration of the system.
Page 226: Gel Warmer Abnormality
Alarming LOG record Suggestion tips -100v = [PPP]V, limit = 95~105V {..} represents the type for the current error alarming. It can be omitted. It is based on the actual alarming information. [PPP] represents absolute value of current voltage. [LLL] refers to upper limit of preset voltage. *** {MMM } Mode supply current error: {current-0,}{ current-1,}{current-2,}{current-3}.
Page 227: Other Errors
11.4 Self Test 11.4.1 Self Test Introduction The self test function, adopted by DC-80A series products, is used to test the connection of hardware board and running status of the device. According to the access authority and tests, there are three types of tests: production self test, maintenance self test and user self test. This chapter describes the maintenance self test and user self test in detail.
Page 228 The dialog box appears to remind the restart of the system. Then, click [Yes]. The booting screen of system self test appears. 11-14 System Diagnosis and Support...
Page 229 Configure related preset items on maintenance self test interface. After finishing the configuration, click [Start] to perform self test. See the table below: Button Name Description [Open All] Click to unfold all items that are folded. [Close All] Click to hide all items that are unfolded. [Default] The system selects the item tests to be performed.
Page 230 Button Name Description The dialog box to remind the user of exporting the report appears by clicking [Save Report] the button. Plug the removable storage device, and select related logic drive, and then click [OK]. The test data is saved to the selected root directory. The button is disabled if the removable storage device is not plugged in.
Page 231 The version and release date of the self test software appear on the top left of the status bar when the self test program is running. DC-80A SelfTest Software for Maintenance Version: xx; Release Date: YYYY-MM-DD.The software version in the status bar becomes the name of current test during the test.The current test progress and overall test progress are displayed simultaneously on...
Page 232: User Self Test
Click each test item in Test Items list. The program searches for related test result of each test item. The detail of the test is shown as well. See the figure below: The number to the test item appears in front of the name of test item. The number format is: ZXXYY. XX represents sequence number of the first level for item test and YY represents the second level.
Page 233 Display area of self- test items Monitoring info Status There are three divisions in user self test interface: display area of self test item, monitoring information and status bar. The functions on monitoring information are same with those on user self-test interface.
Page 234: Test Report
11.4.4 Test Report 11.4.4.1 Test Report The default format of test report is HTML. The test report can be browsed via Internet Explorer. The format is shown below: On the left side lie the test items. The items are classified according to test results. Click the test item on the left side, and the test data of the test item displays in the report.
Page 235 Test data format of each test item is shown below: in which, Z0201 refers to the index of test item; [Board/Module] refers to the board and module that test item lies in. [Test Result] refers to the result of test item. [Information] refers to the information of the test item.
Page 237: Care And Maintenance
Care and Maintenance 12.1 Overview The maintenance procedure in this chapter is only for recommendation. 12.1.1 Tools, Measurement Devices and Consumables Table 12-1 The list for Tools and Measurement Devices Tools/Measurement Qty. Remarks Devices Plastic and resin Used to contain the physiological saline and two container probes available in the container.
Page 238 Item Frequency Method Trackball cleaning 1 time/month Ditto Control Panel/minor panel cleaning 1 time/month Ditto Every time after Probe cleaning (head of the probe) Ditto Probe cable and connector cover 1 time/month Ditto cleaning Holder cleaning 1 time/month Ditto Cover cleaning 1 time/month Ditto Peripherals cleaning...
Page 239: Cleaning
12.2 Cleaning 12.2.1 System Cleaning 12.2.1.1 Cleaning Flow Power off and pull out the power cables Clean dust-proof covers Clean monitor and touch screen Clean trackball Clean control and minor panel Clean probes Clean holders Clean cover Fig 12-1 The View of Cleaning Maintenance WARNING: Before cleaning the system, be sure to turn off the power and disconnect the power cord from the outlet.
Page 240 Clip One dust-proof mesh on the left of the system: pull out the spring plunger in the direction of the arrow, open the electronic assembly door, and then remove the dust-proof mesh in the same way of right dust-proof mesh removal. Dust-proof cover of probe socket: four sockets are arranged in front of the device.
Page 241 One dust-proof mesh on the left of the system: put the mesh into the slot of the electronic assembly. Push the dust-proof mesh backwards until the mesh snaps into the slot, and then close the door of the electronic assembly. The dust-proof cover of the probe socket: plug the probe properly.
Page 242 Long shaft Bearing Long shaft ⚫ Restoration installation: Put the rotary ball back in the trackball mechanism and put the clamping ring back in, turn the ring clockwise until the bulges are flush with the top cover, and the ring clicks and locks, which means the ring is secured.
Page 243: Peripherals Cleaning
◼ Tool: dry soft cloth, soft brush, mild soap-suds ◼ Method: a) Use soft dry cloth to clean off the dust on probe and gel holder and its gap; use the soft brush to clean off the dust from gaps and probe holders of smaller intracavity probes. b) If there are ant stains, remove the probe holder.
Page 244: System Performance Check
Item Method Visual estimation, check whether there are any cracks and distention to probe head. Visual estimation, check whether there is aging or peeling; Probe Visual estimation, check whether there is bending, damage or missed stitch to the probe’s connector. Visual estimation, check whether there are creases, cracks or aging to the Power power supply cable;...
Page 245: Check For Peripherals And Optional Functions
Item Method Test the display of the software function to verify the Software menu testing entering to menus and interfaces. See Chapter 5.4 and Chapter 5.5. 12.3.3 Check for Peripherals and Optional Functions If there is no relevant module or option in the system configuration, the relevant check can be ignored.
Page 246: Mechanical Safety Inspection
12.3.4 Mechanical Safety Inspection Mechanical safety inspection is mainly used to check mechanical strength and mechanical function of the key assembly of ultrasonic system. The mode of test evaluation mainly is: Perform the evaluation by means of visual check and operating check, if the check result cannot pass, the system is in abnormal status now.
Page 247 Table 12-8 Mechanical Safety Check Item Method Tool Visually check to confirm there is no any crack. none Caster Operate the casters to confirm the locking and releasing functions are normal. 1. Visually check to confirm that there is no screws Inner hexagon and the connecting screws are free of breakage or wrench 8...
Page 248: Electrical Safety Inspection
12.3.5 Electrical Safety Inspection Only technical professionals or engineers after training can perform electric safety inspection. Please refer to appendix A: Electrical Safety Inspection for details. 12-12 Care and Maintenance...
Page 249: Troubleshooting Of Regular Malfunctions
Troubleshooting of Regular Malfunctions 13.1 System Cannot Power On 13.1.1 Related Modules or Boards Descriptions Remarks DC-DC board AC-DC board Mother board assembly PC carrier board PC module assembly AC connection board 13.1.2 Key Points Supporting Troubleshooting Key Points Supporting Troubleshooting Remarks Power-on status indicator Backlight of the power...
Page 250: Troubleshooting As The System Unable To Power On
13.1.3 Troubleshooting as the System Unable to Power On Fault Description Cause Analysis Solution AC power indicator remains 1 No AC input; 1 Check the connection off; of AC 2 Errors on AC-DC assembly 2 Replace AC-DC assembly AC indicator remains: on; The possibility of the failure on Replace PC board PC carrier board reaches 90%.
Page 251: System Cannot Start
13.2 System Cannot Start 13.2.1 Related Modules or Boards Description Remarks PC carrier board PC module assembly HDD assembly 13.2.2 Key Points Supporting Troubleshooting Key Points Supporting Troubleshooting Remarks The display and progress status when starting the system Alarm and prompts when starting the system Backlight status on the control panel Display indicator 13.2.3 The System Cannot Perform Troubleshooting...
Page 252: Image Problems
13.3 Image Problems 13.3.1 Related Modules or Boards Description Remarks DC-DC board Power supply part CW board CW mode TP64 board Engine board Signal process of the ultrasound system Probe board assembly 13.3.2 Key Points Supporting Troubleshooting Key Points Supporting Troubleshooting Remarks Describe image characteristics in the Image feature, including dark strips and noise...
Page 253: Image Troubleshooting
13.3.3 Image Troubleshooting Fault Cause Analysis Solution Description No echo in PHV voltage output of power module is 0 The possibility of error on ultrasound V or abnormal; TR64 board is higher than DC-DC board’s. The image. The Errors on TR64 board, DC-DC board or probe can possibility of error on the probe board;...
Page 254: Troubleshooting Of Probe Socket System
same or varied ports Probe board ID of the system 13.4.3 Troubleshooting of Probe Socket System Fault Cause Analysis Solution Description Probe cannot This probe cannot be recognized if connected to all Replace the sockets, while other probes work well. The malfunction be recognized probe.
Page 255: Troubleshooting Of Io Interface System
13.5.3 Troubleshooting of IO Interface System Fault Description Cause Analysis Solution 1：USB connection error. 1：Re-plug USB in. 2：Plug to other USB 2：PC carrier board error LCD works normally; port to confirm. Use NO video printer output when U disk to confirm pressing <Print>...
Page 256: Key Points Supporting Troubleshooting
13.6.2 Key Points Supporting Troubleshooting Key Points Supporting Troubleshooting Remarks Backlight of the control panel Confirm whether the control panel is powered on normally; Key sound of the control panel. Confirm whether the buzzer works normally Response to general function keys on control panel.
Page 257: Lcd Display Failure
13.7 LCD Display Failure 13.7.1 Related Modules or Boards Description Remarks Display (Monitor) assembly Attached PC carrier board PC module IO board 10.4-inch display assembly 13.7.2 Key Points Supporting Troubleshooting Key Points Supporting Remarks Troubleshooting Display module indicator At the right bottom of the display Backlight of the LCD More brighter in the darkness Video output interface of VGA, HDMI for...
Page 258: Troubleshooting Of The Monitor
13.7.3 Troubleshooting of the Monitor Fault Description Cause Analysis Solution Control panel powered on Display error Replace display normally; assembly. No display (blank screen) on the LCD; Yellow indicator blinks; The locking indicator of video output for PC module is on. Control panel powered on Improper connection of the power Judge in field or replace...
Page 259: Key Points Supporting Troubleshooting
13.8.2 Key Points Supporting Troubleshooting Key Points Supporting Troubleshooting Remarks Wave features of ECG signal Self test for ECG Module Information Read Test. Confirm whether the signal processing board communicates normally with ECG module. Self test for ECG Module Self Test. Self test for ECG module.
Page 261: Appendix A Electrical Safety Inspection
Appendix A Electrical Safety Inspection The following electrical safety tests are recommended as part of a comprehensive preventive maintenance program. They are a proven means of detecting abnormalities that, if undetected, could prove dangerous to either the patient or the operator. Additional tests may be required according to local regulations.
Page 262 ELECTRICAL SAFETY INSPECTION 1- Power Cord Plug TEST PROCEDURE ◆ The Power Plug The Power Plug Pins No broken or bent pin. No discolored pins. The Plug Body No physical damage to the plug body. No physical damage to the strain relief. No plug The Strain Relief warmth for device in use.
Page 263 ELECTRICAL SAFETY INSPECTION Device Enclosure And Accessories TEST PROCEDURE ◆ Visual Inspection No physical damage to the enclosure and accessories. No physical damage to meters, switches, connectors, etc. No residue of fluid spillage (e.g., water, coffee, The Enclosure and Accessories chemicals, etc.).
Page 264 ELECTRICAL SAFETY INSPECTION Device Labeling TEST PROCEDURE Check the labels provided by the manufacturer or the healthcare facility is present and legible. ➢ Main Unit Label ➢ Integrated Warning Labels ➢ Slope and High Voltage Caution Label ➢ Don’t Stress Label A-4 Electrical Safety Inspection...
Page 265 ELECTRICAL SAFETY INSPECTION 4- Protective Earth Resistance VOERVIEW Protective Earth Resistance is measured using the RED test lead attached to the DUT Protective Earth terminal or Protective Earth Metal enclosure or equipotential terminal. Select the test current by pressing SOFT KEY 3 to toggle between 1AMP, 10AMP, and 25AMP. The front panel outlet power is turned off for this test.
Page 266 ELECTRICAL SAFETY INSPECTION 4- Protective Earth Resistance Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an exposed metal area. Press shortcut key 3. The Protective Earth Resistance test is displayed. Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected test current is displayed in the upper right corner of the display.
Page 267 ELECTRICAL SAFETY INSPECTION Earth Leakage Test OVERVIEW Run an Earth Leakage test on the device being tested before performing any other leakage tests. Leakage current is measured the following ways: ♦ Earth Leakage Current, leakage current measured through DUT outlet Earth ♦...
Page 268 ELECTRICAL SAFETY INSPECTION Earth Leakage Test Figure 1 Earth leakage test ◆ Failure Check any short-circuits of the Y capacitor on power unit. Replace a new one if any portion defective. Check any broken of the Power Unit. Replace a new one if any portion defective. Inspect mains wiring for bad crimps, poor connections, or damage.
Page 269 ELECTRICAL SAFETY INSPECTION Patient Leakage Current OVERVIEW Patient leakage currents are measured between a selected applied part and mains earth. All measurements may have either a true RMS or a DC-only response. TEST PROCEDURE ◆ Prepare Perform a calibration from the Mains on Applied Part menu. The following outlet conditions apply when performing this test: Normal Polarity, Earth Open, Outlet ON Normal Polarity, Outlet ON...
Page 270 ELECTRICAL SAFETY INSPECTION Patient Leakage Current Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on the 601PRO. Press the print data key at any time to generate a printout of the latest measurement. Figure 2 patient leakage Current ◆...
Page 271 ELECTRICAL SAFETY INSPECTION Patient Leakage Current All countries For BF ECG input and transducer 100μA Normal Condition 500μA Single Fault Condition Electrical Safety Inspection A-11...
Page 272 ELECTRICAL SAFETY INSPECTION Mains on Applied Part Leakage OVERVIEW The Mains on Applied Part test applies a test voltage, which is 110% of the mains voltage, through a limiting resistance, to selected applied part terminals. Current measurements are then taken between the selected applied part and earth. Measurements are taken with the test voltage (110% of mains) to applied parts in the normal and reverse polarity conditions as indicated on the display.
Page 273 ELECTRICAL SAFETY INSPECTION Mains on Applied Part Leakage ◆ Performance From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601 Attach the applied parts to the 601PRO applied part terminals. Attach the red terminal lead to a conductive part on the DUT enclosure. Press shortcut key 7.
Page 274 ELECTRICAL SAFETY INSPECTION Mains on Applied Part Leakage Check any broken of the Power Unit. Replace a new one if any portion defective. Inspect wiring for bad crimps, poor connections, or damage. Test the wall outlet; verify it is grounded and is free of other wiring abnormalities. Notify the user or owner to correct any deviations.
Page 275 ELECTRICAL SAFETY INSPECTION Patient Auxiliary Current overview Patient Auxiliary currents are measured between any selected ECG jack and the remaining selected ECG jacks. All measurements may have either a true RMS or a DC-only response. TEST PROCEDURE ◆ Prepare From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front panel outlet, and turn on the device.
Page 276 ELECTRICAL SAFETY INSPECTION Patient Auxiliary Current ◆ NOTE If the current test standard being used does not include Patient Auxiliary Current DC readings, or the DC option is not enabled, then DC readings will not be available through the APPLIED PART SOFT KEY selections.
Page 277 ELECTRICAL SAFETY INSPECTION FORM （Class I equipment） Overall assessment: □ Scheduled inspection Test item: 1, 2, 3 □ Unopened repair type Test item: 1, 2, 3 Opened repair type, not modify the power part □ Test item: 1, 2, 3, 4, 5 including transformer or patient circuit board Opened repair type, modify the power part including □...
Page 279: Appendix B Phantom Usage Illustration
Appendix B Phantom Usage Illustration Targets Disposal of Phantom KS107BD A1——A5： Axial resolution target group B: Blind-area target group C： Longitudinal target group D： Horizontal target group E: Mimic tumor F： Mimic sac (diam 10mm) and stone Mimic sac (diam 6mm) 4.
Page 280 A1——A4 Axial resolution target group B1——B4 Lateral resolution target group Longitudinal target group Horizontal target group E1——E3 Mimic sacs with diameters of 2, 4, 6mm 4. Line Target System There are 8 groups of line targets disposed in TM material as shown in the figure. 1．A1——A4：...
Page 281: Appendix C Description Of Self Test Items
Appendix C Description of Self Test Items C.1.1 Z0101 HDD Test ◼ Top test item ◼ Test Content Test whether the operating system can recognize the HDD. ◼ Analysis to Test Failure If the test result is NaN, it indicates the system does not recognize the HDD. If the test result is Error, it indicates that the error happens when acquiring the HDD information from the operating system.
Page 282 C.1.3 Z0202 MF FPGA and System Monitor Interconnection Test ◼ Top test item Communication self test between PC Module and MF FPGA ◼ Test content Test the Smbus communication between the MF FPGA and ADT7462. ◼ Analysis to test failure The drive goes wrong if the test result appears Error.
Page 283 It is recommended to check the fan condition first and then replace PC module or PC carrier board if the test result is FAIL. C.1.6 Z0205 Fan Speed Test Top test item MF FPGA and system monitor interconnection test ◼ Test content Read rotational speed values of six monitoring fans via ADT7462, and decide whether they meet the requirements.
Page 284 C.1.8 Z0207 Microphone Interface Test ◼ Top test item ◼ Test content Test whether microphone interface on the device works well. First, the program informs to plug in the microphone. The sound waves appear on the screen as the sound arrives at the microphone. Only with the wave exceeds the exact valve, does it pass through the test.
Page 285 ◼ Suggestion to failure test Check whether the connection of wireless network adaptor is fixed well and wireless network adaptor is not forbidden if the information “No wireless device found” appears. Check whether there is WIFI hotspot if the information “WIFI Function test FAIL” appears. If there is a hotspot, replace the wireless network adaptor.
Page 286 ◼ Analysis to test failure The drive goes wrong if the test result appears Error. SPI between TRA FPGA and AFE has communication error if the test result is FAIL. ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears.
Page 287 C.1.16 Z0405 DSP FPGA and TRA Interconnection Test (Data Interface) ◼ Top test item DSP FPGA and TRA FPGA communication self test (control interface) ◼ Test content Test whether XCVER data interface between TRA FPGA on the main board and DSP FPGA works well.
Page 288 ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears. It is recommended to change TRB board if the test result is FAIL. C.1.19 Z0503 TRB AFE Digital Interface Test ◼...
Page 289 ◼ Test content Test whether XCVER data interface between TRB FPGA on the main board and DSP FPGA works well. ◼ Analysis to test failure The drive goes wrong if the test result appears Error. XCVER data interface on the connection of TRB FPGA-DSP FPGA goes wrong if the test result is FAIL.
Page 290 ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears. It is recommended to replace engine board if the test result is FAIL. C.1.24 Z0603 ATGC Function Test ◼...
Page 291 ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears. It is recommended to replace PHV power supply board if the test result is FAIL. C.1.27 Z0703 PHV Board HV Test ◼...
Page 292 ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears. If the test result is FAIL, replace the probe board first, and then the engine board. C.1.30 Control Panel USB Interconnection Test Z0901...
Page 293 As shown in the figure above, click [Start] to perform the keyboard test. The controls on the simulation keyboard correspond with those on the real keyboard assembly. As for the button, the button on the simulation keyboard blinks while pressing the corresponding button on real keyboard.
Page 294 Keyboard backlight test: when the simulation keyboard starts the initialization, all dual-color lights highlight in green on the keyboard. The dual-color backlight automatically becomes orange when a key is tested after being pressed. If the various controls on the keyboard work well, click [Key is OK]; otherwise, click [Key is Bad]. ◼...
Page 295 ◼ Suggestion to failure test Replace the control panel if LED brightness does not respond. C.1.33 Z1001 Primary LCD Monitor I2C Interconnection Test ◼ Top test item Communication self test between PC Module and MF FPGA ◼ Test content Test whether I2C communication serial port between MF FPGA and primary LCD monitor works well.
Page 296 ◼ Analysis to test failure If the test result is FAIL, it indicates the checksum of the primary LCD monitor is not consistent with that in the configuration file. ◼ Suggestion to failure test Restart the ultrasound system if the test result is FAIL. C.1.36 Primary LCD Monitor Brightness Control Test Z1004...
Page 297 ◼ Analysis to test failure The drive goes wrong if the test result appears Error. Backlight control of primary LCD monitor goes wrong if the test fails. ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears.
Page 298 ◼ Test content The dialog box appears when performing the test. The program controls the brightness of secondary LCD monitor via 12C interface. The brightness goes down to the lowest, and then goes up to the highest, then gets back to normal. If backlight changes, click “Yes, I Can”, otherwise click “No, I Can’t”.
Page 299 If the flicking works well, the program passes, and then exits the test.If the flicking fails to work, click “Touch Screen is Bad”. ◼ Analysis to test failure The touch screen does not work if the test result is FAIL. ◼...
Page 300 C.1.42 DSP FPGA and 4D&TEE Board Z1401 Interconnection Test ◼ Top test item PC module and DSP FPGA interconnection test ◼ Test content The program checks 4D probe is not plugged in, and then read the signal in the place to decide whether 4D&TEE board is in the place, then read 4D&TEE board’s ID.
Page 301 ◼ Analysis to test failure The drive goes wrong if the test result appears Error. If the test appears FAIL, it shows the theoretic voltage values of PVPP and NVPP and the collected voltage values. Decide which part of the power supply signal goes wrong. ◼...
Page 302 ◼ Test content The program decides whether ECG is in the place, sends orders via ECG serial port, judges the returned data, and parses Bootloader version, board ID and software version. ◼ Analysis to test failure The drive goes wrong if the test result appears Error. ECG board is not in the place if the information “ECG board is not in the place”...
Page 303 C.1.50 Battery I2C Interconnection Test Z1602 Left ◼ Top test item Communication test between MF FPGA and battery management ARM ◼ Test content Read the position of battery via SM serial port, and test whether 12C interface communication between battery and battery management ARM works well. ◼...
Page 304 ◼ Suggestion to failure test Restart the device to perform the self test if the test result appears Error. It is necessary to restore the device (OS+doppler) if Error re-appears. It is recommended to replace the battery, and then replace battery management board if the test result is FAIL.
Page 305 P/N: 046-012862-00 (10.0)

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