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PREBENA
Wilfried Bornemann GmbH & Co. KG
FASTENING TECHNOLOGY
Original operating manual
for stationary, compressed air-operated
industrial staplers
MODULE 11-L64
PREBENA
Wilfried Bornemann GmbH & Co. KG
Seestraße 20-26, D-63679 Schotten
Telephone: +49(0)6044 / 9601-0
Telefax: +49(0)6044 / 9601-820
Email: info@prebena.de
www.prebena.de
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Summary of Contents for Prebena 11-L64
- Page 1 PREBENA Wilfried Bornemann GmbH & Co. KG FASTENING TECHNOLOGY Original operating manual for stationary, compressed air-operated industrial staplers MODULE 11-L64 PREBENA Telephone: +49(0)6044 / 9601-0 Email: info@prebena.de Wilfried Bornemann GmbH & Co. KG Telefax: +49(0)6044 / 9601-820 www.prebena.de Seestraße 20-26, D-63679 Schotten...
- Page 2 Introduction This instruction manual will help you to use the pneumatic MODULE 11-L64 industrial stapler in a • proper, • safe and • economic manner. In these operating manual. the MODULE 11-L64 industrial stapler is simply referred to as the stapler.
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Page 3: Table Of Contents
Contents Design features ............................5 General design features ........................5 Characteristics of the hazard warnings ....................5 Characteristics of the notes on damage to property or the environment ...........5 Safety ...............................6 Intended use ............................6 Improper use ............................6 Avoiding risk of fatal injuries ........................6 Avoiding risk of explosion ........................6 Avoiding damage to the stapler ......................6 Description ...............................7... - Page 4 Ordering accessories ..........................20 Fasteners ............................20 Disposing of the stapler ........................21 Technical details ........................... 22 Manufacturer's address ........................23 Warranty ............................... 24 Circuit diagrams ............................ 25 Pneumatics diagram .......................... 25 Electrical diagram ..........................26 Declaration of Incorporation in accordance with 2006/42/EC ............27 Appendix to the Declaration of Incorporation ..................
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Page 5: Design Features
Design features General design characteristics Various elements of the instruction manual are marked with defined design characteristics. These enable you to easily differentiate between normal text, • lists or ➢ action steps. Tips contain additional information such as specific details about using the stapler in an economic manner. -
Page 6: Safety
• using fasteners that do not originate from PREBENA, see page 24. PREBENA WILFRIED BORNEMANN GMBH & CO. KG will not accept any liability for damage caused as the result of improper use. Avoiding risk of fatal injuries •... -
Page 7: Description
Description Page 7 of 30... -
Page 8: Information On The Type Plate
No. Explanation Fastening screw with nut Interchangeable magazine Retaining pawl Sensor; magazine fill level Sensor; feed monitoring Barb; staple reloading channel Barb; staple infeed Venting hole Regulator connection socket Clamping nut Bump stop NW10 compressed air connection Driver Information on the type plate The type plate is affixed to the left-hand side of the housing. -
Page 9: Preparing The Stapler
Preparing the stapler Unpacking the stapler ➢ Take the stapler out of its packaging. ➢ Remove all packaging material such as plastic film and padding material. WARNING Risk of suffocation for children when playing with packaging film. ➢ Do not allow children to play with packaging film. ➢... -
Page 10: Assembly Instructions
Assembly Instructions Assembling the stapler The assembly procedure can vary on account of the differences in production systems. CAUTION When assembling the drive stapler, body parts could get clamped and crushed between the stapler and the production plant. ➢ Have the installation tool ready at hand (ring/open-ended wrench SW24) ➢... - Page 11 If an oiler is not installed, the length of the air line to the stapler must not exceed 10m. Otherwise, two to five drops of PREBENA special nailer oil need to be poured directly into the air inlet of the stapler every day before putting it into operation.
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Page 12: Connecting The Stapler To The Control Line
Important Damaged hose lines can burst, and the escaping compressed air could cause material damage. ➢ Check the compressed air system and the stapler for damage before connecting them. ➢ Only connect the stapler to a functioning compressed air system. ➢... -
Page 13: Changing The Magazine
Changing the magazine The magazine is designed as an interchangeable magazine and is not loaded when it is installed on the stapler. The magazine is detached from the device for reloading so that it can be conveniently filled with staples at an external station. The staples are delivered in an industrial packaging for quick and easy charging of the magazines. -
Page 14: Installing The Magazine
The procedure for changing the magazine is the same for all magazine types. Which magazines can be used are shown in the overview below: Magazine design PREBENA staples Type L35 Type L38 Type L40 Type L44... -
Page 15: Operating The Stapler
Operating the stapler Regulating the stapler with the operating pressure You can set the penetration depth of the stapler into the material by regulating the operating pressure. At a higher operating pressure, the fasteners are driven deeper into the material; setting a lower operating pressure reduces the penetration depth. -
Page 16: Servicing The Stapler
Servicing the stapler The stapler may only be serviced by persons who have the necessary knowledge, skills and experience. Any work not described here may only be performed by the manufacturer's customer service team or by the manufacturer. During all servicing work, the compressed air connection and the control line between the stapler and the production system must be disconnected. -
Page 17: Oiling The Stapler
If an oiler is not fitted and the length of the air line to the stapler exceeds 10 m, adequate lubrication cannot be assured. ➢ In this case, pour two to five drops of PREBENA special nailer oil directly into the connection for the compressed air source every day before putting the stapler into operation. -
Page 18: Malfunctions
When staples are discharged, set the required operating pressure. Otherwise notify customer service. Discharge is Feed bridge/channel is soiled. Clean feed bridge/channel. triggered without Incorrect fasteners have been Remove fasteners. loaded. Fill stapler with PREBENA fasteners. Page 18 of 30... -
Page 19: Other Malfunctions
If other malfunctions of the stapler have occurred which cannot be remedied by oiling and cleaning it, you must notify the PREBENA service team. ➢ Do not carry out any repair work on the stapler. ➢ Make sure that all malfunctions of the stapler are remedied by the PREBENA service team. Page 19 of 30... -
Page 20: Ordering Accessories
62152501 Interchangeable magazine for HK type L63 62752602 Spare part set (listing see attachment) Ordering additional fasteners The stapler may only be used with the respective PREBENA staples shown on the type plate. Type Length Wire size Spine width L35 CNKHA... -
Page 21: Disposing Of The Stapler
Do not throw the stapler or any part of it into the regular household waste. If you want to dispose of the stapler, send it to PREBENA, who will disposed of it in a proper manner. See page 23 for contact details. -
Page 22: Technical Details
9.75 kg Working pressure 4.5 – 7.5 bar Max. working pressure 8.3 bar Fastener type PREBENA staple type L35-L64 Air consumption 1.8 l/stapling at 6 bar Triggering system External triggering by PLC program Magazine system Top loader with interchangeable cassette... -
Page 23: Manufacturer's Address
Manufacturer's address PREBENA Wilfried Bornemann GmbH & Co. KG Befestigungstechnik Seestraße 20-26 D-63679 Schotten Telephone: 0 60 44 / 96 01 - 100 Telefax: 0 60 44 / 96 01 - 820 Email: info@prebena.de Website: www.prebena.de Page 23 of 30... -
Page 24: Warranty
The warranty does not cover wearing parts such as O-rings, etc. PREBENA may fulfil the warranty at its own discretion by either replacing the defective part or delivering a replacement device. Further claims shall not exist. -
Page 25: Circuit Diagrams
Circuit diagrams Pneumatics diagram Page 25 of 30... -
Page 26: Electrical Diagram
Electrical diagram Page 26 of 30... -
Page 27: Declaration Of Incorporation In Accordance With 2006/42/Ec
Declaration of Incorporation in accordance with Machinery Directive 2006/42/EC Annex II 1B Original Declaration of Incorporation Manufacturer: PREBENA GmbH & Co. KG Seestraße 20 – 26 63679 – Schotten, Germany The manufacturer hereby declares that the following product is an incomplete machine in accordance with the Machinery Directive. -
Page 28: Appendix To The Declaration Of Incorporation
Appendix to the Declaration of Incorporation List of the essential health and safety requirements for the design and construction of machines that have been applied and complied with for the product named above. Designation Comment Essential health and safety requirements 1.1.2. - Page 29 Designation Comment 1.7.1.1. Information and information devices 1.7.1.2. Warning devices 1.7.2. Warning about residual risks 1.7.3. Marking of the machinery 1.7.4. Operating manual 1.7.4.1. General principles for the drafting of the operating manual 1.7.4.2. Contents of the operating manual 1.7.4.3. Sales literature Page 29 of 30...
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Page 30: Spare Parts List
Spare parts list Page 30 of 30...
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