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Original instructions for carton sealing
staplers
PREBENA KTVH-B19D
PREBENA KTVH-B19H
PREBENA KTVH-B22D
PREBENA KTVH-R19D
PREBENA KTVH-R19H
PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 – 26, 63679 Schotten, Germany
Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820
eMail: info@prebena.com
www.prebena.de, www.kartuschen-tausch.de
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Table of Contents
Related Manuals for Prebena KTVH-B19D
Summary of Contents for Prebena KTVH-B19D
- Page 1 PREBENA KTVH-B22D PREBENA KTVH-R19D PREBENA KTVH-R19H PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 eMail: info@prebena.com...
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Page 2: Foreword
This manual helps you to properly, safely and economically use the following air-powered carton sealing staplers: KTVH-B19D KTVH-B22D KTVH-R19D And use the following manually operated carton sealing staplers: KTVH-B19H KTVH-R19H In this manual, these carton sealing staplers are abbreviated to "stapler unit". -
Page 3: Table Of Contents
Avoid explosion hazards in air-powered stapler units ...... 9 Avoid risks of injury ................9 Avoid damage to the stapler unit ............. 10 Description ..................11 Unit overview and delivery KTVH-B19D, KTVH-B22D, KTVH-R19D ......................11 Unit overview and delivery KTVH-B19H, KTVH-R19H ....12 Mode of operation ................13 Product features ................ - Page 4 Table of Contents Operate stapler ................21 Open the magazine ................. 21 Insert fasteners ................21 Close the magazine ................. 23 Check function ................. 24 Setting driving depths ..............25 Staple adjustment for pressure-operated staplers ......27 Staple adjustment for manually-operated staplers ......29 Check driving depths ...............
- Page 5 Table of Contents Dispose stapler ................46 Technical Data ................47 Stapler unit KTVH-B19D, KTVH-B22D, KTVH-R19D ..... 47 Stapler unit KTVH-B19H, KTVH-R19H ........... 47 Manufacturer address ..............48 Warranty ..................49 Index ....................50...
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Page 6: Design Characteristics
Design characteristics Design characteristics General design characteristics Various elements of the manual are provided with set design characteristics. This way you can easily distinguish whether it is normal text, enumerations or action steps. Tips contain additional information, such as specific information on the economic use of the stapler unit. -
Page 7: Characteristics Of Warnings To Property Or Environmental Damages
Design characteristics CAUTION Warnings containing the word CAUTION warn of hazards that could possibly cause minor or moderate injury. Characteristics of warnings to property or environmental damages ATTENTION These warnings warn of hazards that cause property or environmental damages. -
Page 8: Safety
of unauthorised altered stapler units, with accessories other than those specified in this manual to compressed air sources not listed in this manual PREBENA WILFRIED BORNEMANN GMBH & CO. KG assumes no liability for any damage caused by improper use. -
Page 9: Avoid Risk Of Fatal Injury
Safety Avoid risk of fatal injury Make sure that there are no body parts in the vicinity of the mouth opening during the triggering process and in every moment that the stapler unit is connected to the air supply. ... -
Page 10: Avoid Damage To The Stapler Unit
Safety Avoid damage to the stapler unit Never open the stapler unit. Always leave repair work to qualified personnel. Do not use the stapler unit, when it has been dropped or damaged. Have it checked by qualified personnel before operating it again. -
Page 11: Description
Description Description Unit overview and delivery KTVH-B19D, KTVH-B22D, KTVH-R19D Explanation Pusher Magazine Adjustment knob (depth adjustment) Adjustment values (staple length adjustment) Setscrew (fixing the staple length) Adjusting disc (setting the bending form) Handle Release lever Sound absorber Compressed air connection... -
Page 12: Unit Overview And Delivery Ktvh-B19H, Ktvh-R19H
Description Unit overview and delivery KTVH-B19H, KTVH-R19H Explanation Pusher Magazine Adjustment knob (depth adjustment Adjustment values (staple length adjustment) Setscrew (fixing the staple length) Adjusting disc (setting the bending form) Handle Handle lever... -
Page 13: Mode Of Operation
Description Mode of operation The stapler unit is placed and triggered on the box to be closed. The staple is thereby driven into the box and bent there and anchored in the box. This way cardboard lid can be closed quickly and cleanly. Excess pressure is derived by pressure relief valves. -
Page 14: Accessories
Suspension eyelet for steady-state operation, Staples of Type B & Type R (see section "Order accessories" on page 44). PREBENA special nailer oil (not included). The order numbers can be found in section "Order accessories" on page 44... -
Page 15: Prepare Stapler
Prepare stapler Prepare stapler Unpack stapler Remove the stapler unit from its packaging Remove all packaging material, such as foils, packing material and the packing carton. WARNING Choking hazard for children playing with packaging foils. Do not let children play with packaging foils. -
Page 16: Check The Condition
Prepare stapler Check the condition WARNING Risk of injury when operating a damaged stapler unit or not properly attached accessories. Check the condition of the stapler unit before use. Make sure that the stapler unit is in perfect condition. -
Page 17: Connect The Stapler Unit To The Compressed Air Supply
Compressed air must be filtered to be dry and lubricated with special PREBENA nailer oil. A compressed air maintenance unit must be mounted on the clutch side at the suspension of the compressed air line to the stapler. - Page 18 Prepare stapler CAUTION The operation on compressed air systems that do not meet the aforementioned requirements may result in damage to the stapler unit. Operate the stapler unit only in suitable compressed air systems. Use the stapler unit only in perfect condition. ...
- Page 19 Prepare stapler ATTENTION Damaged hoses can burst and cause property damage due to escaping air. Check the compressed air system and the stapler unit for damages before connecting. Connect the stapler unit only to a functioning compressed air system.
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Page 20: Use With A Gravity Balancer
Fasten the suspension eyelet (17) with the cylinder screws (15). The suspension eyelet is now ready for use. Check the condition of the driving tool (see page 16) The suspension eyelet (item number: Z85608001) is available as an accessory from PREBENA (see page 44) -
Page 21: Operate Stapler
Operate stapler Operate stapler Open the magazine To open the magazine, pull the pusher (1) according to the direction of the arrow to the back and place it at the magazine end around the pivot point on the bottom of the magazine. Insert fasteners WARNING Accidentally triggering when filling the... - Page 22 Wrong fasteners can lead to injuries that affect the proper function of the stapler unit or damage the stapler unit. Use only the PREBENA fasteners mentioned in the chapter "Order accessories" (see page 44). Slide one or two stapler rods (13) from behind in the open magazine (2).
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Page 23: Close The Magazine
Operate stapler Close the magazine To close the magazine (2), loosen the fixing of the pusher (1) and insert it slowly with the spring force against the fastener (13). -
Page 24: Check Function
Operate stapler Check function To ensure proper operation of the stapler unit, proceed as follows: ATTENTION Observe the safety instructions in the chapter "Safety" on page Place the mouth opening on a sample cardboard material with the thickness of the material to be processed. ... -
Page 25: Setting Driving Depths
Operate stapler Setting driving depths You can adjust the driving depth of the fastener into the cardboard materials by adjusting the depth setting of the adjusting knob (3). ► To reduce the driving depth, push the adjustment knob against the case and turn it to the right mark (/) ►... - Page 26 Operate stapler Setting the staple length In order to achieve an optimal bending image you can adjust the stapler length of the stapler unit. Selection should be made between the S & L position. ► Loosen the setscrew (5). ► DTurn the adjusting shaft (4) to the respective position. Staple length 16 mm 19 mm...
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Page 27: Staple Adjustment For Pressure-Operated Staplers
Operate stapler Staple adjustment for pressure-operated staplers With the adjusting disc (6) the pressing of the stapler can be set. It is possible to bend the staple from very loose to very tight. ► Disconnect the stapler unit from the compressed air supply. ►... - Page 28 Operate stapler...
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Page 29: Staple Adjustment For Manually-Operated Staplers
Operate stapler Staple adjustment for manually-operated staplers With the adjusting screw (7) the pressing of the stapler can be set. It is possible to bend the staple from very loose to very tight. ► Loosen the lock nut (14). ► Turn the adjustment screw (7) clockwise to bend the staple very loosely. -
Page 30: Check Driving Depths
Operate stapler Check driving depths Replace the stapler with the mouth of a cardboard material. Press the trigger button or the hand lever. A fastener is driven through the box and formed by both benders. Check the setting by a simple triggering on the sample material (see page 31). -
Page 31: Triggering Air-Powered Stapler Units
Operate stapler WARNING Risk of injury due to sliding and too deeply driven nails or due to rebound. Use the stapler unit only for cardboard materials. Hold the stapler during the stapling process with a firm grip. Triggering air-powered stapler units ... -
Page 32: Triggering Manually-Operated Stapler Units
Operate stapler Triggering manually-operated stapler units Replace the stapler with the mouth of a cardboard material. Hold the handle (8) firmly. Press the hand lever (10) with the other hand and apply even pressure downwards until it stops. A fastener is driven through the box and formed by both benders. -
Page 33: After Operation
After operation After operation Carry out the steps described below after operation or during extended interruption of operation. Disconnect compressed air supply Remove compressed air hose (only for air-powered stapler units) Pull the quick release of the compressed air hose from the push- in nipples. - Page 34 After operation Close the magazine (2) (see page 23).
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Page 35: Transport And Store Stapler
Transport and store stapler Transport and store stapler Packaging Pack the stapler unit prior to storage or transport over the following distances: Distances longer than 10 m. Routes passing through unstable surface. Routes that are travelled in an unusual posture. To do this, carry out the following preparatory steps: ... - Page 36 Transport and store stapler Disconnect the stapler unit from the pressure supply (see page 33). ATTENTION Shock or impact can cause damage to the stapler unit. Do not drop the stapler unit. Protect the stapler unit from bumping on obstacles. ...
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Page 37: Transport Over Long Distances
Place the carrying case only horizontally only, with the cover side facing up. Storage Oil all metal parts of the stapler unit thinly with PREBENA special nailer oil. Pack the stapler unit in the carrying case (see page 35). -
Page 38: Service Stapler
To clean, use only a dry, slightly damp or a cloth moistened with mild soapy water. Slight soiling Wipe the outside of the stapler unit with a dry cloth. Oil all metal parts of the stapler unit thinly with PREBENA special nailer oil. -
Page 39: Heavy Soiling
Then wipe the outside with a cloth slightly moistened with tap water. Rub with a dry, soft cloth. Oil all metal parts of the stapler unit thinly with PREBENA special nailer oil. Oil stapler unit ATTENTION Insufficient lubrication or using incorrect lubricants can damage the stapler unit. -
Page 40: Faults
Faults Faults WARNING When operating a damaged or faulty stapler unit serious or fatal injuries may occur. Disconnect the stapler unit immediately from the compressed air supply in case of fault (see page 33). Empty the magazine (see page 33). ... -
Page 41: Other Faults
Other faults If a fault occurs on the stapler unit that you cannot resolve by oiling and cleaning, you must notify PREBENA service. Do not make any repairs to the stapler unit. Make sure that all faults of the stapler unit are remedied by PREBENA service. - Page 42 Faults Symptom Possible cause Corrective actions Triggering is not The operating Increase operating possible. pressure is too low. pressure of the compressed air system to the maximum allowable operating pressure. Then trigger several times. When triggered, set the desired operating pressure (see page 17).
- Page 43 Fill the magazine with magazine. PREBENA fasteners (from page 20). The stapler unit is not Fill PREBENA special sufficiently lubricated. nailer oil into used compressed air supply. Trigger a few times. The operating Increase operating pressure is too low.
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Page 44: Order Accessories
(see page 44). Use only original accessories PREBENA or accessories approved by PREBENA for the operation of the stapler unit. Reorder fasteners The stapler unit may only be operated with the PREBENA fasteners stated on the respective nameplate. Explanation of type designation Example: B19 C LF... - Page 45 Order accessories Stapler units KTVH-B19D and KTVH-B19H may be used only with type B PREBENA staples mentioned on the nameplate: Types Wire dimensions Length B16 CLF 0,92 mm x 2,18 mm 14,70 mm B19 CLF 0,92 mm x 2,18 mm...
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Page 46: Dispose Stapler
Follow local regulations for disposal of oil. Do not throw the stapler unit or parts thereof in any way in your normal household waste. If you wish to dispose of the stapler unit, send it to PREBENA. The stapler unit is properly disposed by PREBENA. -
Page 47: Technical Data
Technical Data Technical Data Stapler unit KTVH-B19D, KTVH-B22D, KTVH-R19D Dimensions (L × B × H): 347 x 120 x 227 mm Weight of stapler unit: 2,05 kg Carrying case dimensions (L × B × H): 430 x 265 x 125 mm... -
Page 48: Manufacturer Address
Manufacturer address Manufacturer address PREBENA Wilfried Bornemann GmbH & Co. KG Fastening technology Seestraße 20–26 D-63679 Schotten Telephone: +49 (0) 60 44 / 96 01-0 Fax: +49 (0) 60 44 / 96 01-820 E-Mail: info@prebena.de Homepage: www.prebena.de www.kartuschen-tausch.de... -
Page 49: Warranty
The warranty does not cover wearing parts such as O- rings, etc. It is at the discretion of PREBENA to effect the warranty by replacing the defective part or replacement delivery. Further claims are excluded. -
Page 50: Index
Mode of operation ....13 Manufacturer address .... 48 Nameplate ......14 maximal allowable operating Unit overview and delivery pressure ......19 KTVH-B19D, KTVH-B22D, KTVH-R19D...... 11 Mode of operation ....13 Unit overview and delivery KTVH-B19H, KTVH-R19H . 12 Nameplate ......13 Description ...... - Page 51 Index Operate stapler ....... 21 Technical Data Packaging ........ 35 KTVH-B19D, KTVH-B22D, Prepare stapler ......15 KTVH-R19D ...... 47 Product features ..... 13 KTVH-B19H, KTVH-R19H..47 Technical Data ......47 Transport Remove jammed fastener ..40 over long distances....37 Reorder fasteners ....
- Page 52 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 eMail: info@prebena.com www.prebena.de, www.kartuschen-tausch.de...
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