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Prebena 1A-AZ16BNH Original Operation Manual

Compressed-air plier staplers
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Original Operation Manual for
compressed-air plier staplers
PREBENA 1A-AZ16BNH
PREBENA 1A-AZ25BNH
PREBENA 4C-WZ38BNH
PREBENA 4C-WZ38BNH400
PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 – 26, 63679 Schotten, Germany
Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820
eMail: info@prebena.com
www.prebena.de, www.kartuschen-tausch.de

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Summary of Contents for Prebena 1A-AZ16BNH

  • Page 1 PREBENA 1A-AZ25BNH PREBENA 4C-WZ38BNH PREBENA 4C-WZ38BNH400 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 eMail: info@prebena.com...
  • Page 2 These instructions for use help to ensure  proper  safe  cost-effective use of the following compressed-air powered plier staplers:  1A-AZ16BNH  1A-AZ25BNH  4C-WZ38BNH  4C-WZ38BNH400 In this Operation Manual, these plier staplers are referred to as tackers for short.

  • Page 3: Table Of Contents

    Avoid damage to the tacker ............9 Description ..................11 Overview of device and scope of delivery 4C-WZ38BNH / ..11 Overview of device and scope of delivery 1A-AZ16BNH / ..12 1A-AZ25BNH ................12 Functionality of 4C-WZ38BNH / 4C-WZ38BNH400 ....13 Product features .................
  • Page 4 Insert fasteners ................38 Close magazine ................39 Check functionality ..............39 Single triggering ................40 Set drive depth 1A-AZ16BNH / 1A-AZ25BNH ......40 Controlling operating pressure ........... 41 Select carton thickness for 1A-AZ25BNH ........41 Staple selection 1A-AZ25BNH ........... 42 Staple selection 1A-AZ16BNH ...........
  • Page 5 Fault overview ................56 Order accessories ................. 59 Ordering fasteners 4C-WZ38BNH / 4C-WZ38BNH400 ..... 59 Ordering additional accessories ..........60 Ordering fasteners 1A-AZ16BNH / 1A-AZ25BNH ...... 61 Ordering additional accessories ..........62 Disposing of the tacker ..............63 Technical data ................64 Tacker 4C-WZ38BNH / 4C-WZ38BNH400 ........

  • Page 6: Design Features

    Design features Design features General design features Certain elements of the instructions for use have defined design features. This lets you easily see whether a passage is normal text,  a list of items, or  an action to be taken. Tips provide additional information, such as special details ...

  • Page 7: Features Of Warnings About Damage To Property Or The Environment

    Design features WARNING Notes with the word WARNING warn of hazards that can potentially cause severe or fatal injuries. CAUTION Notes with the word CAUTION warn of hazards that can potentially cause minor to moderate injuries. Features of warnings about damage to property or the environment ATTENTION These notes warn of hazards that can lead to damage to property...

  • Page 8: Safety

     Use of any accessories not indicated in these instructions for use.  Use of compressed air sources not listed in these instructions for use. PREBENA WILFRIED BORNEMANN GMBH & CO. KG does not accept any liability for damage caused by use other than as intended.

  • Page 9: Avoid Risk Of Fatal Injuries

    Safety Avoid risk of fatal injuries  Make sure that no part of the body is between the discharge opening and the die during actuation, and at any time the tacker is connected to the air supply. Actuate the tacker only when the tip of the tool is pressed against the workpiece.
  • Page 10 Safety  Do not use the tacker if it has been dropped or damaged. Have it checked by qualified technical personnel before resuming use.  Do not connect the tacker to an air supply that exceeds the maximum operating pressure of 10 bar. ...

  • Page 11: Description

    Description Description Overview of device and scope of delivery 4C- WZ38BNH / 4C-WZ38BNH400 Description Trigger Retaining ring (locking pin) Clip Spacer Discharge opening Locking pin Clamp lever (4C-WZ38BNH) Holes Label for carton thickness...

  • Page 12: Overview Of Device And Scope Of Delivery 1A-Az16Bnh

    Description Overview of device and scope of delivery 1A- AZ16BNH / 1A-AZ25BNH Description Clip Trigger lever Trigger safety Plug nipple Magazine Magazine pusher Discharge opening Adjustment screw (only 1A-AZ25BNH) Lock nut (only 1A-AZ25BNH) Insertion limiter (only 1A-AZ25BNH)

  • Page 13: Functionality Of 4C-Wz38Bnh / 4C-Wz38Bnh400

    Description Functionality of 4C-WZ38BNH / 4C-WZ38BNH400 The tacker drives and bends PREBENA staples one at a time into carton materials using compressed air. Excess pressure is vented through pressure relief valves. You can adjust the tacker to the carton thickness being processed.

  • Page 14: Accessories

      Type WZ staples (see section “Zubehör bestellen“ on page Fehler! Textmarke nicht definiert.).  PREBENA special driver oil (not included in scope of delivery) Part numbers are found in “Zubehör bestellen“ starting on page Fehler! Textmarke nicht definiert.

  • Page 15: Functionality Of 1C-Wz16Bnh / 1A-Az25Bnh

    Description Functionality of 1C-WZ16BNH / 1A-AZ25BNH The tacker drives and bends PREBENA staples one at a time into carton materials using compressed air. Excess pressure is vented through pressure relief valves. Applies only to 1A-AZ25BNH: You can adjust the tacker to the carton thickness being processed.

  • Page 16: Warning Labels On The Tacker

      Type AZ staples (see section “Zubehör bestellen“ on page Fehler! Textmarke nicht definiert.).  PREBENA special driver oil (not included in scope of delivery) Part numbers are found in “Zubehör bestellen“ starting on page Fehler! Textmarke nicht definiert.
  • Page 17 Description  Triangle pointing downward (This triangle indicates that you are only permitted to use the device if the trigger safety is functional.) (applies only to 4C-WZ38BNH / 4C-WZ38BNH400)  Year built...

  • Page 18: Preparing The Tacker

    Preparing the tacker Preparing the tacker Unpack the tacker  Remove the tacker from the packaging.  Remove all packaging material, such as film, filler material, and the packaging carton. WARNING Suffocation hazard for children playing with packaging film.  Do not allow children to play with packaging film.

  • Page 19: Check Condition

    Preparing the tacker Check condition WARNING Risk of injury when operating a damaged tacker or if accessories are not attached correctly.  Check the condition of the tacker before each use.  Make sure the tacker is not damaged.  Check the following points in particular: All parts of the tacker and all accessories must be attached securely.
  • Page 20  If no oiler is installed, the length of the air line to the tacker must not exceed 10 m. Otherwise, you must add three to five drops of PREBENA special driver oil directly into the air inlet of the tacker every day prior to starting operation.
  • Page 21 Preparing the tacker CAUTION Operation with compressed air systems that do not meet the above conditions can cause damage to the tacker.  Operate the tacker only with a suitable compressed air system.  Use the tacker only if it is flawless condition. ...
  • Page 22 Preparing the tacker ATTENTION Damaged hoses can burst and cause property damage due to escaping compressed air.  Check the compressed air system and the tacker for damage before connecting.  Connect the tacker only to a functioning compressed air system.

  • Page 23: Connect Air Hose

     If no oiler is installed, the length of the air line to the tacker must not exceed 10 m. Otherwise, you must add three to five drops of PREBENA special driver oil directly into the air inlet of the tacker every day prior to starting operation.
  • Page 24 Preparing the tacker CAUTION Operation with compressed air systems that do not meet the above conditions can cause damage to the tacker.  Operate the tacker only with a suitable compressed air system (see page 23).  Use the tacker only if it is flawless condition (see page Fehler! Textmarke nicht definiert.).
  • Page 25 Preparing the tacker ATTENTION Damaged hoses can burst and cause property damage due to escaping compressed air.  Check the compressed air system and the tacker for damage before connecting.  Connect the tacker only to a functioning compressed air system.

  • Page 26: Tacker Operation 4C-Wz38Bnh / 4C-Wz38Bnh400

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 Tacker operation 4C-WZ38BNH / 4C- WZ38BNH400 Open the magazine  To open the magazine, slide the slider (1) back in the direction of the arrow until it engages with the locking pin (4). Insert fasteners WARNING Accidentally triggering when loading the magazine can cause severe or fatal injury.
  • Page 27 Incorrect fasteners can cause injury, interfere with proper functionality of the tacker, or damage the tacker.  Use only the PREBENA fasteners listed in section “Zubehör bestellen" (starting on page 60).  Hold the magazine cover (3) against the magazine holder to load a stack of staples into the magazine (2) with the points facing downward.

  • Page 28: Close Magazine

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 Close magazine  To close the magazine, release the lock (4) and slide the slider (1) in the direction of the arrow against the fasteners (5).

  • Page 29: Adjust Vent

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 Adjust vent  To adjust the exhaust vent, turn the adjuster (1) in the desired direction.

  • Page 30: Check Functionality

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400  Turn the exhaust vent so that the exhaust air does not hit you or other persons. Check functionality To ensure trouble-free functionality of the tacker, proceed as follows:...

  • Page 31: Contact Triggering

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 ATTENTION  Observe the Hazard Warnings in the “Safety” section, starting on page Fehler! Textmarke nicht definiert..  Position a carton at least 16 mm thick in the opening between the die and discharge opening. ...

  • Page 32: Set Drive Depth

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 The device must not be used in the following cases:  For applications that require the tacker to be moved across scaffolding, stairs, ladders, or ladder-like structures.  For closing crates or boxes.  For applying transport locks. Set drive depth You can set the drive depth of the fastener into the carton material by adjusting the bottom retaining clip and by controlling the operating...

  • Page 33: Check Drive Depth

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 Check drive depth  Set the tacker so that the carton is between the discharge and the die.  Press the die against the carton.  Press the trigger through the stroke.  The discharge contacts the carton. One fastener is driven through the carton and bent at the die.

  • Page 34: Drive Fastener

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 Drive fastener WARNING Risk of injury due to electrical shock.  Before triggering, ensure that no electrical line will be hit. WARNING Eye injury or other injury is possible during operation due to flying debris. ...

  • Page 35: Triggering The Tacker

    Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 WARNING Risk of injury due to nail slippage or excess drive depth, or due to recoil.  Use the tacker only for carton materials.  Hold the tacker securely during the driving process. Triggering the tacker To trigger the tacker, proceed as follows: ...
  • Page 36 Tacker operation 4C-WZ38BNH / 4C-WZ38BNH400 WARNING Accidentally triggering when selecting the carton thickness can cause severe or fatal injury.  Do not point the tacker at yourself, people or animals. To select the carton thickness, proceed as follows: Carton thicknesses are marked on the clip on the unit (10). ...

  • Page 37: Tacker Operation 1A-Az16Bnh / 1A-Az25Bnh

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH Tacker operation 1A-AZ16BNH / 1A- AZ25BNH Open the magazine  To open the magazine, slide the magazine slider (1) back in the direction of the arrow until it engages.

  • Page 38: Insert Fasteners

    Incorrect fasteners can cause injury, interfere with proper functionality of the tacker, or damage the tacker.  Use only the PREBENA fasteners listed in section “Zubehör bestellen" (starting on page 60).  Place the fasteners (3) in the magazine (2) over the staple support with the points facing downward.

  • Page 39: Close Magazine

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH Close magazine  To close the magazine (2), release the magazine slider (1) lock and slide it forward in the direction of the arrow. Check functionality To ensure trouble-free functionality of the tacker, proceed as follows: ATTENTION ...

  • Page 40: Single Triggering

     For closing crates or boxes.  For applying transport locks. Set drive depth 1A-AZ16BNH / 1A-AZ25BNH You can set the drive depth of the fastener into the carton material by controlling the operating pressure.

  • Page 41: Controlling Operating Pressure

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH Controlling operating pressure You can set the drive depth of the fastener into the material by controlling the operating pressure. At higher operating pressure, the fasteners are driven deeper, and at lower operating pressure they are driven less deep.

  • Page 42: Staple Selection 1A-Az25Bnh

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH Select the right type of staple from the table.  Staple selection 1A-AZ25BNH Carton thickness Staple Closed dimension [mm] [mm] 5.0 – 8.0 AZ12 8.0 – 10.0 AZ14 10.0 – 12.0 AZ16 10.0 12.0 – 16.0 AZ20 14.0...

  • Page 43: Staple Selection 1A-Az16Bnh

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH Staple selection 1A-AZ16BNH Carton thickness Staple [mm] 2.5 – 5.0 AZ10 5.0 – 8.0 AZ12 8.0 – 10.0 AZ14 10.0 – 12.0 AZ16 Staple and carton thickness selection also depends on the  specific carton material and density.
  • Page 44 Tacker operation 1A-AZ16BNH / 1A-AZ25BNH WARNING Eye injury or other injury is possible during operation due to flying debris.  Wear safety glasses and appropriate protective clothing during operation.  Observe the applicable worker safety regulations. WARNING Loud operating noises can cause hearing damage.

  • Page 45: Triggering The Tacker

    Tacker operation 1A-AZ16BNH / 1A-AZ25BNH WARNING Risk of injury due to nail slippage or excess drive depth, or due to recoil.  Use the tacker only for carton materials.  Hold the tacker securely during the driving process. Triggering the tacker To trigger the tacker, proceed as follows: ...

  • Page 46: After Operation

    After operation After operation After operation, or in case of longer interruptions in operation, perform the following steps. Disconnect the air supply Remove compressed air hose  Pull the quick-connect on the compressed air hose away from the plug nipple. The quick-connect is now unlocked.
  • Page 47 After operation  Close the magazine (see page 28).

  • Page 48: Transporting And Storing The Tacker

    Transporting and storing the tacker Transporting and storing the tacker Packing Package the tacker before storing or transporting it over the following routes:  Distances of greater than 10 m  Routes over precarious ground  Routes to be taken with unusual posture To do so, perform the following steps: ...
  • Page 49 Transporting and storing the tacker WARNING Accidentally triggering can cause severe or fatal injury.  Disconnect the tacker from the compressed air supply before transporting it (see page Fehler! Textmarke nicht definiert.).  Always use the handle to carry the tacker. ...

  • Page 50: Storage

     Always set the transport case down horizontally, with the cover facing up. Storage  Oil all metal parts of the tacker with a thin layer of PREBENA special driver oil.  Pack the tacker in the transport case (see page Fehler! Textmarke nicht definiert.).

  • Page 51: Maintaining The Tacker

     Use only a cloth that is dry, slightly damp, or dampened with a mild soap solution for cleaning. Light soiling  Wipe down the housing of the tacker with a dry cloth.  Oil all metal parts of the tacker with a thin layer of PREBENA special driver oil.

  • Page 52: Oiling The Tacker

     Then wipe down the housing with a cloth that has been slightly dampened with tap water.  Dry it off with a soft, dry cloth.  Oil all metal parts of the tacker with a thin layer of PREBENA special driver oil. Oiling the tacker...

  • Page 53: Faults

    Faults Faults WARNING Operating a damaged or faulted tacker can cause severe or fatal injury.  Disconnect the tacker from the compressed air supply in case of fault (see page Fehler! Textmarke nicht definiert.).  Empty the magazine (see page Fehler! Textmarke nicht definiert.).
  • Page 54 Faults  Remove the jammed or deformed fastener.  Return the cover plate (2) to the starting position and latch the clamp closure (1).  Load the magazine as described starting on page 26.  Connect the compressed air supply (see page 23). ...

  • Page 55: Removing Jammed Fasteners 1A-Az16Bnh / 1A-Az25Bnh55

    Faults Removing jammed fasteners 1A-AZ16BNH / 1A-AZ25BNH The tacker has a removable cover plate at the tip of the tool. This can be used to remove jammed or deformed fasteners from the tip of the tool. To remove a jammed fastener, proceed as follows: ...

  • Page 56: Other Faults

    If the fault cannot be corrected, contact your dealer or the manufacturer (see page Fehler! Textmarke nicht definiert.). Other faults If a fault has occurred with the tacker that you cannot correct by oiling and cleaning, then you must inform PREBENA Service.

  • Page 57: Fault Overview

    Faults  Do not perform any repairs on the tacker.  Make sure that all faults on the tacker have been corrected by PREBENA Service. Fault overview Potential faults and the necessary corrective measures are listed in the following overview.
  • Page 58 Faults Symptom Potential cause Remedy Triggering is not Operating pressure is  Increase the operating possible. too low. pressure of the compressed air system to the maximum permissible operating pressure.  Increase the operating pressure at the tacker to the maximum permissible operating pressure.
  • Page 59  Fill the magazine with magazine. PREBENA fasteners (starting on page 26). The tacker is not being  Add PREBENA special sufficiently lubricated. driver oil to the compressed air connection in use.  Trigger several times. Operating pressure is ...
  • Page 60 Faults Symptom Potential cause Remedy A fastener is jammed.  Remove jammed fastener (see page Fehler! Textmarke nicht definiert.).  Otherwise, inform customer service (see page Fehler! Textmarke nicht definiert.). If the fault cannot be corrected, contact your dealer or the manufacturer (see page Fehler! Textmarke nicht definiert.).

  • Page 61: Order Accessories

    Fehler! Textmarke nicht definiert.). Use only original PREBENA accessories or those approved for use with the tacker by PREBENA. Ordering fasteners 4C-WZ38BNH / 4C-WZ38BNH400 Only the PREBENA fasteners listed on the rating plate may be used with the tacker. Explanation of type designations...

  • Page 62: Ordering Additional Accessories

    38 mm *= can be used only with 4C-WZ38BNH Ordering additional accessories Name Part number PREBENA special driver oil Z200.10 Spiral hose with 9 mm inner diameter, 12 mm Z160.12 outer diameter, working length 4 m, stretched length 7.5 m Compressed air hose set with 9 mm inner Z200.20...

  • Page 63: Ordering Fasteners 1A-Az16Bnh / 1A-Az25Bnh

    Order accessories Ordering fasteners 1A-AZ16BNH / 1A-AZ25BNH Only the PREBENA fasteners listed on the rating plate may be used with the tacker. Explanation of type designations Example: AZ16 CI VK Abbreviation Description AZ16 PREBENA type and leg length Tip of the tool: CI = chisel cut (inner bevel) Quality of the wire;...
  • Page 64 0.62 mm x 1.30 mm 22 mm AZ25 CIVK** 0.62 mm x 1.30 mm 25 mm *= can be used only with 1A-AZ16BNH **= can be used only with 1A-AZ25BNH Ordering additional accessories Name Part number PREBENA special driver oil Z200.10...

  • Page 65: Disposing Of The Tacker

    Do not throw away the tacker or parts thereof with normal household trash. If you want to dispose of the tacker, send it back to us at PREBENA. PREBENA will handle disposal of the tacker, as well. Contact data are found on Fehler!

  • Page 66: Technical Data

    5–8.3 bar Air consumption: 1.45 liter / drive cycle Type of magazine: Top loader Triggering system Contact trigger Fastener PREBENA staple Type WZ Temperature -5 °C to +45 °C Storage & transport temperature Room temperature Vibration characteristic 3,41 m/s² Noise characteristics...
  • Page 67 Technical data Noise characteristics = 95.3 dB WA.1s (per DIN 12549: 1999) = 82.3 dB pA.1s...

  • Page 68: Manufacturer's Address

    Manufacturer’s address Manufacturer’s address PREBENA Wilfried Bornean GmbH & Co. KG Fasteners Seestraße 20–26 D-63679 Schotten Phone: 0 60 44 / 96 01-0 Fax: 0 60 44 / 96 01-820 Email: info@prebena.de Home page: www.prebena.de www.kartuschen-tausch.de...

  • Page 69: Warranty

    Warranty Warranty PREBENA provides a one-year warranty from the date of purchase for the designated device under the following warranty conditions. PREBENA guarantees to correct defects in materials and workmanship at no cost. Loss of functionality or damage due to improper use is not covered by the warranty at no cost.

  • Page 70: Index

    Index Index Lieferumfang 11, 12 Merkmale 13, 15 Abluftauslass einstellen 30 Bestimmungsgemäßer Anschließen Gebrauch 8 Druckluftschlauch 21 Bestimmungswidriger Druckluftversorgung 20 Gebrauch 8 Schnellkupplung 20 Betrieb 20 Arbeitshaltung 9 Bedienung 37 Aufkleber 14, 16 Betriebsdruck 20 Auslöse-Einstellung wählen Länge der Druckluftleitung 32, 40 Auslösen Nach dem Betrieb 46...
  • Page 71 Index Maximaler Betriebsdruck Fehlersuche 53 Trennen 46 Füllen Voraussetzungen 23 Magazin 27, 38 Druckluftwartungseinheit Funktion prüfen 31, 39 20, 23 Funktionsweise 13, 15 Druckminderer 20 Garantie 67 Einfaches Auslösen 35, 45 Gehäuse reinigen 51 Einlagern 50 GS-Zeichen 16 Einstellen Abluftauslass 30 Auslöse-Einstellung 32, 40 Betriebsdruck 32, 41 Herstelleradresse 66...
  • Page 72 Auslöse-Sicherung 13, 15 Bestimmungsgemäßer Gebrauch 8 Bestimmungswidriger Pflege Gebrauch 8 Außenflächen reinigen 51 Grundlegende Hinweise 8 Ölen 52 Sicherheitseinrichtungen Prebena 66 Zustand prüfen 19 Prüfen Starke Verschmutzungen Auslöse-Sicherung 19 entfernen 52 Äußere Schäden 19 Störungen Eintreibtiefe 33, 43 Beheben 53...
  • Page 73 Index Wasserabscheider 20 Wiederholtes Auslösen Verpacken 48 Auslöse-Einstellung wählen Vorbereiten 32, 40 Abluftauslass einstellen 30 An Druckluftversorgung anschließen 20 Auspacken 18 Zubehör Druckluftschlauch Befestigungsmittel 60 anschließen 23 Bestellen 60 Funktion prüfen 31, 39 Bestellnummern 61, 63 Magazin laden 27, 38 Nagleröl 61, 63 Magazin öffnen 26, 37 Zustand prüfen...
  • Page 74 DIN EN ISO 9001:2000 Certificate registration no. 73 100 596 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 eMail: info@prebena.com...

This manual is also suitable for:

4c-wz38bnh1a-az25bnh4c-wz38bnh400

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