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CAT 4000 Cellular Retro Fit Kit
Cellular Retrofit for CAT 4000 Water Quality Controllers
IMPORTANT SAFETY INSTRUCTIONS
Basic safety precautions should always be followed, including the following: Failure to fol-
low instructions can cause severe injury and/or death.
This is the safety-alert symbol. When you see this symbol on your equipment or in this
manual, look for one of the following signal words and be alert to the potential for personal
injury.
WARNING warns about hazards that could cause serious personal injury, death or ma-
jor property damage and if ignored presents a potential hazard.
CAUTION warns about hazards that will or can cause minor or moderate personal injury
and/or property damage and if ignored presents a potential hazard. It can also make con-
sumers aware of actions that are unpredictable and unsafe.
Owner's Manual
RFK-C4000-CELL
Hayward Commercial Pool Products
10101 Molecular Drive, Suite 200
Rockville, MD 20850
www.haywardcommercialpool.com
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Contents
Introduction.........................2
Before you Begin..................2
Installation...........................3
Activation........................10
Returning Original Parts.......12
092517 RevA
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Summary of Contents for Hayward CAT 4000
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Page 1: Table Of Contents
092517 RevA CAT 4000 Cellular Retro Fit Kit Cellular Retrofit for CAT 4000 Water Quality Controllers Owner’s Manual Contents Introduction......2 Before you Begin....2 Installation......3 Activation......10 Returning Original Parts..12 RFK-C4000-CELL IMPORTANT SAFETY INSTRUCTIONS Basic safety precautions should always be followed, including the following: Failure to fol- low instructions can cause severe injury and/or death. -
Page 2: Introduction
Introduction The RFK-C4000-CELL is a retrofit kit used to replace the pager communication components in the CAT 4000 Controller with Cellular components. The RFK-C4000-CELL uses Cellular Internet communication to connect with the PoolCom. Before You Begin Write down the following information BEFORE installing the retrofit kit. The numbers below are necessary for activation and will not be accessible after the retrofit kit is installed. -
Page 3: Installation
Standoffs, Chip-Return Box, Antenna Cable, Chip, Nylon Mounting Hardware. 1) Unscrew and slowly remove the CAT 4000 face plate. Take care not to stress the ribbon cable attached. Unplug the ribbon cable where shown, and set aside. 2) Remove the 4 screws holding the display screen. Be sure to remove the screws on the larger board, NOT the smaller one. - Page 4 Hayward along with chip. 7) NOTE: BEFORE PULLING CHIP, NOTE TEXT ORIEN- TATION ON CHIP. Using the chip puller supplied, remove old processor chip. (This must also be return-shipped to Hayward in supplied anti-static case). USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 5 10) Press the chip into the socket making sure that the text orientation is the same as the old chip. 11) Press Adhesive Stand-offs into Comm. Board holes where 12) Connect transceiver to Comm. Board making shown. sure all pins align with their sockets. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 6 Comm. Board connector. After fully inserted, push black clip completely in. 17) Transceiver, Comm. Board and Ribbon Cable as- 16) Ribbon and Comm. Board properly connected. sembled. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 7 20) With the lock washer on the antenna fitting shaft, insert the antenna fitting through the onto fitting. hole in the bottom of the enclosure. Secure with nut and tighten with pliers. 22) Attach antenna cable to transceiver by pushing cable connector onto printed circuit board socket where shown. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 8 Take notice of where the adhesive feet sit and clean these spots with a little alcohol. 24) Remove backing from Stand-offs and stick in place. Route the antenna cable as shown, reinstall the display and fasten with (4) screws. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 9 25) Plug in faceplate ribbon cable and attach faceplate. Follow directions for establishing communica- tion. Package Transceiver and Chip for return-shipment. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 10: Activation
Activation After installing the RFK-C4000-CELL retrofit kit, contact Hayward for activation. Activation Phone Number: 301-838-4001 Be prepared to provide the following information: Name Company Name Contact Information Facility Name Cat Serial Number Cell Transceiver Serial Number (refer to page 1) - Page 11 MENU. Scroll up to “Configuration Setup” and press ENTER. 5) Press ENTER to Provision the unit. The menu will 4) Press ENTER under the “Reprovision” option. flash to the “Reprovision” screen. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 12: Returning Original Parts
Pack the original Microprocessor chip in the provided anti-static box and the original Transceiver in the provided anti-static bag and ship to: Hayward Industries Attn: Patti Eads 61 Whitecap Drive N. Kingstown, RI 02852 Note: Parts must be returned within 30 days to receive $100.00 credit. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... - Page 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 14 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 15 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 16 Hayward, CAT Controllers and CAT 1000 are registered trademarks of Hayward Industries, Inc. © 2012 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners. Hayward is not in any way affiliated with or endorsed by those third parties.
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