Hayward Aqua Plus Installation Manual
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Hayward Aqua Plus Installation Manual

Model: pl-plus-16v installation
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See also: Operating Manual , Installation Manual
Enlarged version
Programming Menu
default menu
Flowchart
settings menu
maintenance menu
timers menu
PS-4 only
diagnostic menu
configuration menu
PS-4 only
620 Division St.
Elizabeth, NJ 07207
day and time
water temperature
air temperature
chlorinator setting
denotes conditional items
salt level
reason pump is running (not scheduled)
inspect cell
reason hi-speed is running (not scheduled)
countdown time remaining
heater control status
system manual off
check system error
group active
filter vsp speed/reason
spa filter vsp speed/reason
lights/aux speed/reason
pH/ORP levels
spa heater1 temperature
pool heater1 temperature
spa heater2 temperature
pool heater2 temperature
spa heater2 priority
pool heater2 priority
spa solar temperature
pool solar temperature
vsp speed settings
superchlorinate
spa chlorinator setting
pool chlorinator setting
aux colorlogic settings
day and time
backlit display light
beeper
teach wireless remote
wireless channel
pH calibration wizard
clean probe wizard
pool filter 1 or hi-speed 1
pool filter 2 or lo-speed 1
pool filter 3 or hi-speed 2
pool filter 4 or lo-speed 2
spa filter 1 or hi-speed
spa filter 2 or lo-speed
spa
lights
aux1
aux2
valve3
valve4
superchlorinate
chlorinator diagnostics
instant salt
pH/orp levels
flow switch
cell temperature sensor
water/pool sensor
spa sensor
air sensor
solar sensor
vsp speed/power
main software revision
display software revision
expansion unit software revision
chemistry sense module software
vsp software revision
RF base software revision
6 button spa side software revision
digital spa side software revision
colorlogic module software revision
colorlogic light software revision
chlorinator
chemistry config. Wizard
pool/spa
filter
spa filter
heater1
heater2
solar
colorlogic
external input active state
lights
aux1
aux2
valve3
valve4
6 button spa side remote
digital spa side remote
remote menus
7-day or weekend/weekday timeclock
12 hour or 24 hour time format
ºF or ºC
vsp speed (% or rpm)
reset colorlogic to default
Copyright © 2010 Hayward
reset to default
092456 RevB
Aqua Plus 16v
Automation and Chlorination
Installation Manual
for model
PL-PLUS-16V
www.haywardnet.com

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Summary of Contents for Hayward Aqua Plus

  • Page 1 (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining Aqua Plus 16v heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason...

  • Page 2: Important Safety Instructions

    LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service, for a period of three (3) years.

  • Page 3: Table Of Contents

    4. Electrical Main Service................12 Wiring Grounding and Bonding............12 Circuit Breaker Installation and Wiring........ 12 General Purpose Outlet............Aqua Plus 16v Control Power..........13 High Voltage Pool Equipment..........13 Low Voltage Wiring............... 15 5. Configuration Group Function..............Configuration Menus............. 24 6.

  • Page 4: Introduction Before You Begin

    • The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes Before attempting to install the Aqua Plus 16v system, check that the following components have been included in remaining. the package: •...

  • Page 5: Installation Steps

    6. System Startup and checkout (page 40) 1. Check that the Aqua Plus 16v is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following: •...

  • Page 6: General Water Chemistry

    Are you sure? Reset all configuration parameters Salt is required only if you are using the chlorinator features on the Aqua Plus 16v Control. If you are NOT using + to proceed the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to Move to previous/next menu (config.
  • Page 7 This menu only appears if more than one AQL-SS-D is detected at power up. Select which of the result in low chlorine production. A high salt level can cause the Aqua Plus 16v to stop chlorinating. The salt in your available remote controls (A, B or C) is to be configured.
  • Page 8 (A, B or C) is to be configured. Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be 6B A, Button 1 mounted a minimum of 5 ft.

  • Page 9: Optional Aql-Chem Orp And Ph Sensing Kit

    Rotates between all available names Temperature Sensors Waterfall Move to next menu item Three sensors are included with the Aqua Plus 16v. A water sensor and an air sensor must be installed at all times Rotates between Manual On/Off (default), Countdown Timer, Valve3 Function for proper operation.

  • Page 10: Optional Base Station

    There is no limit on the number of wireless remotes that can used. The maximum distance between wireless remotes and the base station on the Aqua Plus 16v main control unit is 400 feet (120m) line of sight or 200 Aux7 Config.

  • Page 11: Standard" Pool/Spa Configuration

    POP-UP If “VSP” is selected, the Aux relay is used to supply power to a Hayward Variable Speed Pump (VSP). The relay will be on when the Aux output is on and off when the output is off. On, off and speed are Some important notes regarding the Aqua Plus 16v control of Standard Pool/Spa systems: controlled by commands sent to the VSP.
  • Page 12 Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with separate NOTE: If “Pool and Spa-Dual” is selected, Aux1 is dedicated to use as the spa filter. Its Name is set to Spa Filter, the Function is set to Timeclock and Interlock is set to Disabled.

  • Page 13: Dual Equipment" Pool/Spa - Shared Heaters

    VSP relays. will be automatically suspended whenever the spa filter pump is turned on. 5. The chlorinator cell must be installed in the pool plumbing. If spillover is enabled, then the Aqua Plus 16v Lights Interlock can chlorinate both the pool and spa (during spillover operation). Otherwise, the Aqua Plus 16v will only...

  • Page 14: Turbo Cell

    See Lights Group section for operation information for the Group function. device that ensures that water is flowing through the cell before the Aqua Plus 16v starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system.

  • Page 15: Main Service

    Grounding and Bonding for all functions except solar, dimmer relay, super chlorinate Connect a ground wire from the primary electrical panel to the Aqua Plus 16v ground bus bar. Also ground each pH dispense, low speed, and group piece of high voltage (120 or 240VAC) equipment that is connected to the Aqua Plus 16v control relays or circuit...

  • Page 16: Aqua Plus 16V Control Power

    Move to next menu item All Aqua Plus 16v relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/ 30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.
  • Page 17 If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the control up to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. Refer to the diagram below for proper input wiring desired temperature setting and the filter pump is running. The desired temperature is in the “Settings to the VSP.

  • Page 18: Low Voltage Wiring

    Move to previous/next configuration menu The Aqua Plus 16v provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits. Refer to the diagram on the following page for a generic connection. The...
  • Page 19 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have freeze protection 6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Aqua Plus 16v will take control).
  • Page 20 V1=Aux1, V2=Aux2 4. The wires to the Aqua Plus 16v must be separated from any line voltage wires. Failure to follow these This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled, Valve 1 instructions may cause erratic operation of the heater.
  • Page 21 (default) , Pool and Spa-Dual, Pool/Spa Setup Pool Only, and Spa Only options 4. Wire to the Aqua Plus 16v using wire rated for 105°C minimum. Pool and Spa-Std Move to next menu item if “Pool and Spa-Dual” is selected...

  • Page 22: Configuration Menus

    The Aqua Plus 16v is shipped with the chlorinator enabled. The cell and flow switch must be installed both the Aqua Plus 16v main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc.
  • Page 23 Note that all functions in the table may not be offered. The available functions are dependent on how the Aqua Plus Base Station 16v is configured. For example, if the Aqua Plus 16v is configured for a single heater, “Heater2” will not be Plug in the connector from the wireless base station into the “Wireless”...
  • Page 24 Turbo Cell The Turbo Cell should be plugged in after the Aqua Plus 16v cover panel is put back in place. Refer to page 12 for Group Function the location of the connector.

This manual is also suitable for:

Aqua plus controls plus chlorinationAqua plus 16v pl-plus-16v

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