List Of Illustrations - Gardner Denver EBM99M 60 Operating And Service Manual

LIST OF ILLUSTRATIONS

Figure 1-1 - Compression Cycle ................................................................................................................................. 9
Figure 1-2 - Starter Box ............................................................................................................................................ 10
Figure 1-3 - Control Box ........................................................................................................................................... 10
Figure 1-4 - Compressor / Motor Side ....................................................................................................................... 11
Figure 1-5 - Cooler / Reservoir Side .......................................................................................................................... 11
Figure 1-6 - Air/Oil Flow Diagram .............................................................................................................................. 12
Figure 2-1 - Typical Compressor Room ..................................................................................................................... 14
Figure 2-2 - Air Flow Chart ....................................................................................................................................... 14
Figure 2-3 - Cold Weather Installation ....................................................................................................................... 16
Figure 2-4 - Inlet Line Lengths .................................................................................................................................. 17
Figure 2 5 - Heat Exchanger (Oil Cooler) Approximate Water Flow ............................................................................ 18
Figure 2-6 - Aftercooler Approximate Water Flow ...................................................................................................... 19
Figure 2-7 - Series Piping ......................................................................................................................................... 20
Figure 2-8 - Parallel Piping ....................................................................................................................................... 20
Figure 4-1 - Key Pad ................................................................................................................................................ 29
Figure 4-2 - Schematic Tubing Diagram .................................................................................................................... 30
Figure 4-3 - Blowdown Valve .................................................................................................................................... 31
Figure 4-4 - Minimum Discharge Pressure/Check Valve ............................................................................................ 31
Figure 4-5 - Inlet Valve ............................................................................................................................................. 32
Figure 4-6 - Shuttle Valve ......................................................................................................................................... 33
Figure 4-7 - Turn Valve - Electra-Saver Only ............................................................................................................ 34
Figure 4-8 - Control Schematic - Compressor Unloaded - Constant Speed Mode...................................................... 37
Figure 4-9 - Control Schematic - Compressor At Full Load - Constant Speed Mode .................................................. 38
Figure 4-10 - Control Schematic - Compressor Unloaded - Low Demand Mode Or Auto Mode .................................. 39
Figure 4-11 - Control Schematic - Compressor At Full Load ...................................................................................... 40
Figure 4-12 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch Off ............................... 41
Figure 4-13 - Control Schematic - Compressor Fully Loaded - Low Demand Mode Switch On................................... 42
Figure 4-14 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 200/230 Volt - 60 & 75 HP ...................... 43
Figure 4-15 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 230 Volt - 60 Hp ..................................... 45
Figure 4-16 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 460 Volt - 60, 75, 100 HP........................ 47
Figure 4-17 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 575 Volt - 100 HP ...................................... 49
Figure 4-18 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 575 Volt - 60 & 75 HP ............................. 51
Figure 4-19 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 200 & 230 Volt - 60, 75, 100 HP ................. 53
Figure 4-20 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 460 Volt - 60 Hp ......................................... 55
Figure 4-21 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 460 Volt - 75 & 100 HP .............................. 57
Figure 4-22 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 575 Volt...................................................... 59
Figure 4-23 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 200, 230, 460 Volt ............................... 61
Figure 4-24 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 575 Volt............................................... 63
Figure 5-1 - Dew Point Chart °F ................................................................................................................................ 67
Figure 5-2 - Dew Point Chart °C ............................................................................................................................... 67
Figure 5-3 - Flow Diagram - Air/Oil System............................................................................................................... 68
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted Cooler .......................................................................... 69
Figure 5-5 - Cooler Drain Detail ................................................................................................................................ 70
Figure 5-6 - Oil Level Gauge..................................................................................................................................... 73
Figure 5-7 - Oil Change Interval ................................................................................................................................ 74
Figure 5-8 - Approximate Oil System Capacities........................................................................................................ 75
Figure 5-9 - Thermostatic Mixing Valve Element........................................................................................................ 77
Figure 5-10 - Water Control Valve............................................................................................................................. 78
Figure 5-11 - Dew Point Temperature VS. Ambient Temperature ............................................................................... 79
Figure 5-12 - Oil Separator ....................................................................................................................................... 80
Figure 6-1 - Heavy Duty Air Filter .............................................................................................................................. 84
Figure 7-1 - Installation Of Coupling Cushions........................................................................................................... 86
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