Related Manuals for Stober KS40
Summary of Contents for Stober KS40
- Page 1 KS40 – KS70 gear units, geared motors Operating manual en-US 07/2023 ID 443362_en.00...
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Page 2: Table Of Contents
Table of contents Table of contents User information............................... 4 Storage and transfer.............................. 4 Original language.............................. 4 Formatting conventions ............................ 4 Terms.................................. 5 Supporting documents ............................ 5 Limitation of liability.............................. 5 Product names and brands............................ 5 Copyright notice .............................. 5 General safety instructions............................ 6 Intended use................................ - Page 3 Table of contents Mounting drive elements on a solid shaft...................... 20 Mounting drive elements on a flange shaft ...................... 21 Mounting a hollow shaft with shrink ring...................... 22 Mounting the gear unit on the machine ....................... 23 Tightening torques .............................. 24 Commissioning................................. 26 Before commissioning ............................
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Page 4: User Information
User information This documentation is a part of the product. It applies to products in the standard design according to the corresponding STOBER catalog. Storage and transfer As this documentation contains important information for handling the product safely and efficiently, it must be stored in the immediate vicinity of the product until product disposal and be accessible to qualified personnel at all times. -
Page 5: Terms
Supporting documents Separate documents apply to the drive components which can be attached to STOBER gear units, depending on the design. These documents can be found by entering the serial number of the gear unit at https://id.stober.com... -
Page 6: General Safety Instructions
2 | General safety instructions General safety instructions There are risks associated with the product described in this documentation that can be prevented by complying with the described warning and safety instructions as well as the included technical rules and regulations. Intended use The drives described in this documentation are intended for installation in industrial machines or systems. -
Page 7: Thermal Hazards
2 | General safety instructions WARNING! Sinking or falling of gravity-loaded axes or vertical axes after switching off the motor due to gravity! Falling gravity-loaded axes or vertical axes can cause serious injuries or even death! ▪ Be aware that the holding brake of the motor does not offer sufficient safety for persons that are in the hazard area of gravity-loaded axes or vertical axes. -
Page 8: Product Description
3 | Product description Product description In this chapter, you will find product details that are relevant for assembly, commissioning and servicing. Detailed technical data on your drive can be found in the order confirmation. You will find more product information and dimensional drawings in the corresponding catalog (Additional documentation [} 12]). -
Page 9: Nameplate
3 | Product description Code Designation Design Shaft Flange hollow shaft Hollow shaft with shrink ring Solid shaft without feather key Solid shaft with feather key Housing Standard 0200 Transmission ratio (i x 10) i = 20 (example) Motor adapter Motor adapter with EasyAdapt coupling Motor adapter Motor adapter with EasyAdapt coupling for large motors... -
Page 10: Mounting Positions
Mounting positions STOBER coordinates the lubricant fill volume and structure of the gear unit types listed above to the mounting position of the gear unit in the machine. The mounting position of a gear unit is determined upon ordering and specified in the order documents. -
Page 11: Direction Of Rotation
3 | Product description Direction of rotation The pictures show mounting position EL1. Ambient conditions Standard ambient conditions for transport, storage and operation of the gear unit are described in this chapter. Deviating ambient conditions for special designs are specified in the order confirmation. Ambient conditions for motors attached to a gear unit can be found in the technical documentation of the motor. -
Page 12: Additional Documentation
Gear unit + ME/MEL/MF/MFL motor adapter Servo gear units 443054_en Gear unit + EZ synchronous servo motor EZ synchronous servo geared motors 442437_en If you have questions about your drive that are not answered by this documentation, please contact STOBER Service (Service [} 29]). -
Page 13: Transport And Storage
4 | Transport and storage Transport and storage STOBER products are packaged carefully and delivered ready for installation. The type of packaging depends on the product size and the transport method. Observe the following information during transport and storage: §... -
Page 14: Long-Term Storage
2. Completely fill the gear unit with lubricant. The lubricant specification can be found by entering the serial number of the gear unit at https://id.stober.com or by scanning the QR code on the nameplate of the gear unit. Before commissioning the gear unit, reduce the lubricant fill volume to the fill volume that is specified on the nameplate of... -
Page 15: Installation
This chapter contains information on how to mount a motor on a STOBER gear unit with a motor adapter. The motor adapter type of your gear unit can be found on the nameplate of the gear unit. STOBER recommends using a motor with a shaft without a feather key, since the keyway negatively affects smooth operation. -
Page 16: Permitted Tilting Torques At The Gear Unit Input
Permitted tilting torques at the gear unit input If you mount a STOBER gear unit on the machine in a horizontal mounting position, check that the permitted tilting torque is not exceeded on the gear unit input before mounting the corresponding motor. Information on the permitted tilting... -
Page 17: Mounting The Motor On A Gear Unit
Procedure In order to prevent unfavorable shifting or tilting of the motor shaft, STOBER recommends mounting the motor on the gear unit with the motor shaft pointing down vertically. 1. Position the gear unit (5), if necessary with the aid of lifting gear, on a suitable support (1) so that the motor can be mounted in a vertical position. - Page 18 5 | Installation 9. If necessary, use two suitable attachment points to secure the motor with the lifting gear so that the motor shaft is pointing down vertically. 10. Turn the motor in an axial position to the gear unit so that the nameplates are on the same side, if possible, and can also be read after installation in the machine.
- Page 19 5 | Installation Fig. 2: Mounting a motor on a KS gear unit with flange shaft and ME motor adapter (example) Support Torque wrench Hexagon insert Motor adapter Planetary gear unit Adapter bushing (if present) Motor shaft Motor Screw Slot of the clamping hub Locking screw Grooved pin Screw plug...
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Page 20: Mounting Drive Elements On A Solid Shaft
5 | Installation Tightening torques for the locking screw (11) Type [mm] [Nm] [mm] [Nm] KS402 KS403 – – – KS502 KS503 KS702 KS703 Abbreviations used: § KS = Nominal diameter of the locking screw (11) § = Tightening torque for the locking screw (11) §... -
Page 21: Mounting Drive Elements On A Flange Shaft
5 | Installation 5. If the length of the solid shaft is greater than the length of the drive element, use an appropriate spacer bushing that you position between the plate (1) and drive element (5). Fig. 3: Mounting device for a belt drive (example) Washer Set screw Axial bearing... -
Page 22: Mounting A Hollow Shaft With Shrink Ring
5 | Installation Mounting a hollow shaft with shrink ring This chapter describes how to mount gear units with a hollow shaft and shrink ring on a machine shaft. Prerequisites § Material of the machine shaft has a permissible surface pressure p ≥ 325 N/mm²; §... -
Page 23: Mounting The Gear Unit On The Machine
5 | Installation Information on mounting the shrink ring Gear unit type ds [mm] [Nm] Width across flats [mm] Abbreviations used: § ds = Inner diameter of the shrink ring § fs = Distance between end of hollow shaft and shrink ring §... -
Page 24: Tightening Torques
5 | Installation Tab. 3: Mounting the gear unit to the machine, using KS502F (left) and a KS502S gear unit (right) as an example Output flange bore Threaded hole of the flange shaft Inner pilot of the flange shaft Hollow shaft bush Outer pilot of the flange shaft Housing pilot Shrink ring... - Page 25 5 | Installation Tightening torque M [Nm] Thread Strength class 8.8 Strength class 10.9 Strength class 12.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 2778 3957 4631 Tab. 5: Tightening torques for screws with metric standard thread in accordance with DIN 13-1 (coefficient of friction µ 0.14).
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Page 26: Commissioning
The maximum surface temperature occurs in approx. 3 hours, depending on the utilization of the drive, and must not exceed the maximum value of 90 °C in the event of a maximum surrounding temperature. Immediately shutdown the drive if the maximum value is exceeded and contact STOBER Service. -
Page 27: Servicing
7 | Servicing Servicing Cleaning If the surface of the drive is dirty, heat dissipation through the ambient air is no longer sufficient. As a result, impermissibly high operating temperatures that reduce the lubricating effect of the lubricant and accelerate its aging could occur. This has a negative effect on the service life of the drive. -
Page 28: Remedying Faults
Servicing Have the necessary servicing work carried out on the drive by the STOBER Service department or by STOBER service partners. Be aware that improper servicing may cause material damage and may void the manufacturer's warranty. Only use replacement parts delivered by STOBER. Specify the type designation and serial number of the drive when... -
Page 29: Service
7 | Servicing Service If you contact STOBER Service, have the following information ready: § Serial number and type designation of the drive according to the nameplate § Type of fault and surrounding circumstances § Presumed cause § If possible, digital photo of the drive or a video recording of the drive in the context of the fault Contact data of parent company in Germany STÖBER Antriebstechnik GmbH + Co. -
Page 30: Removal And Disposal
8 | Removal and disposal Removal and disposal Removal Remove the drive as follows: 1. If the drive had been in operation immediately beforehand, allow it to cool. 2. Disconnect the connection cable and the grounding conductor from the motor. 3. - Page 31 443362_en.00 07/2023 STÖBER Antriebstechnik GmbH + Co. KG Kieselbronner Str. 12 75177 Pforzheim Germany Tel. +49 7231 582-0 mail@stoeber.de www.stober.com 24 h Service Hotline +49 7231 582-3000 www.stober.com...
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