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Summary of Contents for Stober P Series
- Page 1 P/PE/PH/PHQ/PHV gear units, geared motors Operating manual en-US 10/2019 ID 443149_en.00...
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Page 2: Table Of Contents
Table of contents Table of contents User information ............................... 4 Storage and transfer .............................. 4 Original language .............................. 4 Formatting conventions............................ 4 Terms .................................. 5 Supporting documents............................. 5 Limitation of liability .............................. 5 Product names and brands ............................ 5 Copyright notice............................... 5 General safety instructions............................ - Page 3 Table of contents Mounting the motor on a gear unit ........................ 17 5.2.1 Permitted tilting torques at the gear unit input ................... 18 5.2.2 Tolerances for the add-on motor ...................... 18 5.2.3 Mounting the motor on a gear unit with ME/MEL/MF/MFL adapter .......... 19 5.2.4 Mounting the motor on a gear unit with MB adapter................
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Page 4: User Information
User information This documentation is a part of the product. It applies to products in the standard design according to the corresponding STOBER catalog. Storage and transfer As this documentation contains important information for handling the product safely and efficiently, it must be stored in the immediate vicinity of the product until product disposal and be accessible to qualified personnel at all times. -
Page 5: Terms
Supporting documents Separate documents apply to the drive components which can be attached to STOBER gear units, depending on the design. These documents can be found by entering the serial number of the gear unit at https://id.stober.com... -
Page 6: General Safety Instructions
2 | General safety instructions General safety instructions There are risks associated with the product described in this documentation that can be prevented by complying with the described warning and safety instructions as well as the included technical rules and regulations. Intended use The drives described in this documentation are intended for installation in industrial machines or systems. -
Page 7: Thermal Hazards
2 | General safety instructions WARNING! Sinking or falling of gravity-loaded axes or vertical axes after switching off the motor due to gravity! Falling gravity-loaded axes or vertical axes can cause serious injuries or even death! ▪ Be aware that the holding brake of the motor does not offer sufficient safety for persons that are in the hazard area of gravity-loaded axes or vertical axes. -
Page 8: Product Description
3 | Product description Product description In this chapter, you can find product details that are relevant for assembly, commissioning and maintenance. Detailed technical data on your gear unit/geared motor can be found in the order confirmation. You will find more product information and dimensional drawings in the corresponding catalog (Additional documentation [} 15]). -
Page 9: Basic Structure Of Ph, Phq, Phv
3 | Product description Basic structure of PH, PHQ, PHV Tab. 2: Basic structure of a PH431 single-stage gear unit (left) and PHQ1232 two-stage gear unit (right) Flange shaft Output flange Gear unit housing Nameplate ME motor adapter PE type designation In this chapter, you can find an explanation of the type designation for the gear unit types mentioned in the title. -
Page 10: P2 - P9, Ph3 - Ph8, Phq4 - Phq8 Type Designation
3 | Product description P2 – P9, PH3 – PH8, PHQ4 – PHQ8 type designation In this chapter, you can find an explanation of the type designation for the gear unit types mentioned in the title. Sample code 0100 Explanation Code Designation Design... -
Page 11: Ph9 - Ph10, Phq9 - Phq12, Phv9 - Phv10 Type Designation
3 | Product description PH9 – PH10, PHQ9 – PHQ12, PHV9 – PHV10 type designation In this chapter, you can find an explanation of the type designation for the gear unit types mentioned in the title. Sample code 0200 Explanation Code Designation Design... -
Page 12: Mounting Positions
3 | Product description Code Designation Customer-specific data Lubricant specification Lubricant fill volume Date of manufacture (year/calendar week) QR code (link to product information) Mounting positions The planetary gear unit can be installed in any mounting position. This does not include PHQ three-stage planetary gear units, for which the lubricant fill volume depends on the mounting position. -
Page 13: Reverse Operation
3 | Product description Reverse operation If you want to operate the gear unit in cyclic reverse operation, observe the following information to ensure the lubrication of the circulating gearing parts: § PE planetary gear units can be operated in reverse operation without any additional steps. §... -
Page 14: Ambient Conditions
3 | Product description 3.10 Ambient conditions Standard ambient conditions for transport, storage and operation of the gear unit are described in this chapter. Deviating ambient conditions for special designs are specified in the order confirmation. Ambient conditions for motors attached to a gear unit can be found in the technical documentation of the motor. -
Page 15: Additional Documentation
Gear unit + EZ synchronous servo motor EZ synchronous servo geared motors 442437_en Gear unit + LM Lean motor Lean motors 443016_en If you have questions about your drive that are not answered by this documentation, please contact STOBER Service (Service [} 32]). -
Page 16: Transport And Storage
4 | Transport and storage Transport and storage STOBER products are packaged carefully and delivered ready for installation. The type of packaging depends on the product size and the transport method. Observe the following information during transport and storage: §... -
Page 17: Installation
This chapter contains information on how to mount a motor on a STOBER gear unit with a motor adapter. The motor adapter type of your gear unit can be found on the nameplate of the gear unit. STOBER recommends using a motor with a shaft without a feather key, since the keyway negatively affects smooth operation. -
Page 18: Permitted Tilting Torques At The Gear Unit Input
Permitted tilting torques at the gear unit input If you mount a STOBER gear unit on the machine in a horizontal mounting position, check that the permitted tilting torque is not exceeded on the gear unit input before mounting the corresponding motor. Information on the permitted tilting... -
Page 19: Mounting The Motor On A Gear Unit With Me/Mel/Mf/Mfl Adapter
Procedure In order to prevent unfavorable shifting or tilting of the motor shaft, STOBER recommends mounting the motor on the gear unit with the motor shaft pointing down vertically. 1. Position the gear unit (5), if necessary with the aid of lifting gear, on a suitable support (1) so that the motor can be mounted in a vertical position. - Page 20 5 | Installation 9. If necessary, use two suitable attachment points to secure the motor with the lifting gear so that the motor shaft is pointing down vertically. 10. Turn the motor in an axial position to the gear unit so that the nameplates are on the same side, if possible, and can also be read after installation in the machine.
- Page 21 5 | Installation Fig. 5: Mounting a motor on a P planetary gear unit with ME motor adapter (example) Support Torque wrench Hexagon insert Motor adapter Planetary gear unit Clamping sleeve (if present) Motor shaft Motor Screw Slot of the clamping hub Locking screw Cross pin Threaded sealing plug...
- Page 22 5 | Installation Tightening torques for the locking screw (11) for P/PH/PHQ/PHV planetary gear units Type ME/MF MEL/MFL [mm] [Nm] [mm] [Nm] P231 – – – P232 – – – P331 P332 – – – P431 P432 P531 P532 P731 P732 P831 P832...
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Page 23: Mounting The Motor On A Gear Unit With Mb Adapter
5 | Installation Type ME/MF MEL/MFL [mm] [Nm] [mm] [Nm] PHQ933 PHQ1032 – – – PHQ1033 PHQ1132 – – – PHQ1133 PHQ1232 – – – PHQ1233 – – – PHV933 PHV1033 Tightening torques for the locking screw (11) for PE planetary gear units Type [mm] [Nm]... -
Page 24: Mounting Drive Elements On A Flange Shaft
5 | Installation ATTENTION! Damage to encoders, bearings and shafts due to improper assembly! Never use force when mounting drive elements with fittings, e.g. hitting drive elements, shafts or the motor or gear unit housing with a hammer, and instead install them in accordance with the instructions in the documentation. Prerequisites §... - Page 25 5 | Installation ATTENTION! Damage to encoders, bearings and shafts due to improper assembly! Never use force when mounting drive elements with fittings, e.g. hitting drive elements, shafts or the motor or gear unit housing with a hammer, and instead install them in accordance with the instructions in the documentation. Prerequisites §...
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Page 26: Mounting The Gear Unit On The Machine
5 | Installation Mounting the gear unit on the machine Prerequisites § The connecting structure for the drive in the machine is designed according to the weight and torque and takes into account forces that act on the drive. § The connecting structure is flat, vibration-reducing and torsion-resistant. - Page 27 5 | Installation Tab. 6: Mounting the gear unit on the machine, using PH431 (left) and PHQ1232 (right) as an example Threaded hole of the flange shaft Outer pilot of the flange shaft Pilot/pilots of the housing Output flange bore Inner pilot of the flange shaft Threaded hole for disassembly (if present) Gear unit type...
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Page 28: Tightening Torques
5 | Installation Gear unit type Number of screws Screw size Min. screw-in depth Strength class [mm] PHQ9 – 12.9 PHQ10 – 12.9 PHQ11 – 12.9 PHQ12 – 12.9 Tab. 7: Information on screws for mounting the gear unit housing on the machine Tightening torques Note that the following tightening torques apply to screws that are used for mounting the motor on the gear unit or the gear unit on the machine. -
Page 29: Commissioning
The maximum surface temperature occurs in approx. 3 hours, depending on the utilization of the drive, and must not exceed the maximum value of 90 °C in the event of a maximum surrounding temperature. Immediately shutdown the drive if the maximum value is exceeded and contact STOBER Service. -
Page 30: Servicing
7 | Servicing Servicing Cleaning If the surface of the gear unit/geared motor is dirty, sufficient heat dissipation through the ambient air is no longer possible. As a result, impermissibly high operating temperatures could occur, which reduce the lubricating effect of the lubricant and accelerate its aging. -
Page 31: Remedying Faults
Servicing Have the necessary servicing work carried out on the drive by the STOBER Service department or by STOBER service partners. Be aware that improper servicing may cause material damage and may void the manufacturer's warranty. Only use replacement parts delivered by STOBER. Specify the type designation and serial number of the drive when... -
Page 32: Service
7 | Servicing Service If you contact STOBER Service, have the following information ready: § Serial number and type designation of the drive according to the nameplate § Type of fault and surrounding circumstances § Presumed cause § If possible, digital photo of the drive or a video recording of the drive in the context of the fault Contact data of parent company in Germany STÖBER Antriebstechnik GmbH + Co. -
Page 33: Removal And Disposal
8 | Removal and disposal Removal and disposal Disassembly WARNING! Moving machine parts can cause serious injuries or even death! Before performing work, switch off the machine with the main switch and secure the switch from being turned on again. WARNING! Falling gravity-loaded axes or vertical axes can cause serious injuries or even death! Move gravity-loaded axes or vertical axes to their lowest position and lock or brace them mechanically before entering the danger area. - Page 34 443149_en.00 10/2019 STÖBER Antriebstechnik GmbH + Co. KG Kieselbronner Str. 12 75177 Pforzheim Germany Tel. +49 7231 582-0 mail@stoeber.de www.stober.com 24 h-Service-Hotline +49 7231 582-3000 www.stober.com...
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