Watson Marlow Pumps 730 En Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 730 En Installation, Operating And Maintenance Manual

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730 En/EnN Installation, operating, and maintenance manual
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Summary of Contents for Watson Marlow Pumps 730 En

  • Page 1: Table Of Contents

    730 En/EnN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps...
  • Page 2 11.2 Wiring the NEMA module 11.3 Earth screening of control cables on NEMA module 11.4 Ethernet M12 connector screen connection 12 Start-up check list 13 EtherNet/IP™ control wiring 13.1 Pump external interface parameters 13.2 Features on the rear of the pump 13.3 IP31 Wiring connections 13.4 Sensor Wiring - IP31 13.5 IP66 Wiring - N Module...
  • Page 3 19.9 Setting up the asset number. 19.10 Failsafe speed 20 Sensors 20.1 Sensor wiring 20.2 Setting up the sensors 20.3 Start up delay 20.4 Generic Sensors 20.5 Flow Sensor Reading 21 Main menu 21.1 Security settings 21.2 General settings 21.3 Help 22 Troubleshooting 22.1 Error codes 22.2 Technical support...
  • Page 4 Original instructions The original instructions for this manual have been written in English. Other language versions of this manual are a translation of the original instructions m-730en-en-08.1...

  • Page 5: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, En, EnN) 2.

  • Page 6: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 7: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 8: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 9: Warranty

    Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 10: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 11 Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 12 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5 °C to 40 °C (41 °F to 104 °F) Storage temperature 730: -25 °C to 65 °C (-13 °F to 149 °F) Humidity (non-condensing) 80 % up to 31 °C (88 °F) decreasing linearly to 50 % at 40 °C (104 °F) Maximum altitude 2000 m (6560 ft) Power Rating...

  • Page 14: Pumphead Options

    Some pumps weigh more than 18 kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 16: Dos And Don'ts

    Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Change value / Colour TFT display move selection bar Mode Home Direction of flow Function keys Stop Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-730en-en-08.1...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115 V for 100-120 V 50/60 Hz supplies or 230 V for 200-240 V 50/60 Hz supplies.

  • Page 20: Conductor Colour Coding

    Wiring the NEMA module EtherNet/IP™ pumps The NEMA 4X modules fitted to 530, 630 and 730 En cased pumps have two pairs of wiring ports. Two M16 ports are provided, together with glands to seal circular cross-section cables ranging in diameter from 4 mm to 10 mm (5/32 in to 13/32 in).

  • Page 21: Ethernet M12 Connector Screen Connection

    11.4 Ethernet M12 connector screen connection By default the body and cable screen of the M12 Ethernet connectors are insulated from the metal body of the NEMA module and mains ground. This is in accordance to The EtherNet/IP™ specification for use in industrial automation systems using EtherNet/IP™. If there is a requirement to connect the M12 body and cable screen (A) to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar (MN2934T) can be replaced by a stainless steel version (MN2935T).

  • Page 22: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 113. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.

  • Page 23: Pump External Interface Parameters

    13.1 Pump external interface parameters Limits Parameter Units Comment Sym Min Nom Max Leak, Stop, Pressure, Digital input voltage high Frequency Leak, Stop, Pressure, Digital input voltage low Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ 110K for ≤...

  • Page 24: Features On The Rear Of The Pump

    13.2 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-730en-en-08.1...

  • Page 25: Ip31 Wiring Connections

    13.3 IP31 Wiring connections RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity High...
  • Page 26 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Wiring the D connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-730en-en-08.1...
  • Page 27 Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz FREQ VAUX VAUX L EAK Input LEAK m-730en-en-08.1...
  • Page 28 Input or Signal Name Configurable Signal response output VAUX STOP Input STOP m-730en-en-08.1...

  • Page 29: Ip66 Wiring - N Module

    13.5 IP66 Wiring - N Module The recommended cable and cable glands must be used for the IP66 (NEMA 4X) version of the pump; otherwise ingress protection may be impaired. Ensure that the module cover is correctly secured at all times by all screws supplied.
  • Page 30 Ethernet connection There are two communication connectors on the rear of the N Module for Ethernet connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. Adapter PCB 1.
  • Page 31 Power supply options The NEMA terminal board is available with an isolated power supply option. This has a 24 V isolated power supply (maximum output load 80 mA), U1, fitted. As shown below, U1 completely separates the terminal 24 V and 0 V from the pump internal supplies. This may be used if the sensor requires an isolated supply or has a 4-20 mA output which cannot be used with the ground connected load resistor within the pump.

  • Page 32: Input/Output Connectors - Ip66

    13.6 Input/output connectors - IP66 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Standard N Module: Input/output Connectors Connector Function Input Configurable Signal response output Connection to pump Input ANALOGUE 1...
  • Page 33 Connector Function Input Configurable Signal response output Input STOP/LEAK SP LK STOP/LEAK SP LK Input PRESS/FREQ PRESS 0VA FREQ 1KHz PRESS/FREQ PRESS 0VA FREQ 200Hz 1.Earth 2.Earth m-730en-en-08.1...

  • Page 34: Network Topology

    13.7 Network topology Star network Ring network m-730en-en-08.1...

  • Page 35: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 14.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT. m-730en-en-08.1...
  • Page 36 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-730en-en-08.1...

  • Page 37: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 730 default Language Not set Default mode Manual Default manual speed 360 rpm Pump status Stopped Max speed 360 rpm Direction Pumphead 720R Tube size 25.4 mm Tube material Bioprene...

  • Page 38: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 39: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • EtherNet/IP™ • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-730en-en-08.1...

  • Page 40: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 38, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 41: Increasing And Decreasing Flow Rate

    Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 42: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-730en-en-08.1...
  • Page 43 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. Use the ∧ /∨ keys to enter the actual volume of fluid pumped. m-730en-en-08.1...

  • Page 44: Ethernet/Ip™ Mode

    To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. EtherNet/IP™ mode 19.1 Configure EtherNet/IP™ Settings Configure the settings to suit your network. The following is an example of a static IP address: Setting Value DHCP Enable...
  • Page 45 Press the down arrow key until ‘EtherNet/IP’ is highlighted. Press the ‘SETTINGS’ key to access the ETHERNET/IP SETTINGS menu. Setting DHCP Enable Press the ‘DISABLE’ soft key to set ‘DHCP Enable’ to ‘Off’. m-730en-en-08.1...
  • Page 46 Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: Use the UP and DOWN arrow keys to select the setting to configure Press 'SET' to enter the SET ADDRESS menu Use the UP and DOWN arrow keys to set the first number.
  • Page 47 After setting the last number, press ‘CONFIRM’ to store the number and return to the ‘ETHERNET/IP SETTINGS’ screen. Press BACK to return to the MODE menu m-730en-en-08.1...

  • Page 48: Ethernet/Ip™ Mode

    19.2 EtherNet/IP™ mode From the MODE menu, highlight EtherNet/IP and press SELECT to use EtherNet/IP™ Mode. The pump display will show a network error as indicated above if the pump is not connected to a 19.3 Example for http connection between pump and PC (peer-to-peer) Refer to "Example for http connection between pump and PC (peer-to-peer)"...

  • Page 49: Connecting The Pc To The Pump

    19.4 Connecting the PC to the pump Connect a standard RJ45 network cable from the PC to the pump into either RJ45 connector (1,2). The ‘Connected’ and ‘Port 1 Connected’ or ‘Port 2 Connected’ indicators will turn green, followed by the ‘IP Address’. The pump will then enter EtherNet/IP™ mode. The colour of the 'E' network symbol is red when disconnected and black when connected m-730en-en-08.1...

  • Page 50: Connecting Using The Web Browser

    19.5 Connecting using the web browser Now that the pump is connected to the PC, the web browser can be opened. How does the web browser work? The web browser is a window to view content In the case of the internet, content is downloaded from websites using HTML In the case of the pump, HTML is stored internally How to use the web browser Launch web browser (e.g.
  • Page 51 Manual configuration Assem100 T->0 Param No. Signal Byte Offset Type FlowCal RunHours SensorFlowRate SensorPressure PressureLo-HiWarningSp PressureHi-LoWarningSp PressureLo-LoAlarmSp PressureHi-HiAlarmSp FlowSensorLo-HiWarningSp FlowSensorHi-LoWarningSp FlowSensorLo-LoAlarmSp FlowSensorHi-HiAlarmSp FlowTotaliser RevolutionCount PumpSpeed SpeedLimit GeneralAlarm PumpVersionMajor PumpVersionMinor ASIC-VersionMajor m-730en-en-08.1...
  • Page 52 Param No. Signal Byte Offset Type ASIC-VersionMinor ASIC-VersionBuild WallSize BoreSize PumpModel PumpHead PressureSensorModel PressureSensorSize FlowSensorSize FlowSensorSize Reverse Running BOOL LeakDetected BOOL MotorStallError BOOL MotorSpeedError BOOL OverCurrentError BOOL OverVoltageError BOOL Guard/Interlock BOOL FlowHi-loActive BOOL FlowLo-HiActive BOOL PressureHi-LoActive BOOL PressureLo-LoActive BOOL FlowHi-HiActive BOOL m-730en-en-08.1...
  • Page 53 Param No. Signal Byte Offset Type FlowLo-HiActive BOOL PressureHi-HiActive BOOL PressureLo-HiActive BOOL SensorErrorInput1 BOOL SensorErrorInput2 BOOL EthernetIpMode BOOL EthernetIpActive BOOL 63 (Not applicable to EDS Rev 2.1) AssetNumber SHORT_STRING 64 (Not applicable to EDS Rev 2.1) ErrorAcknowledge BOOL 65 (Not applicable to EDS Rev 2.1) RPI Range Assem150 O->T...

  • Page 54: Pump Parameters

    Param No. Signal Offset Type ResetFlowTotaliser BOOL ResetRevolutionCount BOOL EDS compatibility guide EDS file Compatible name Pump with pump release Version comments (Found on Models software Date website) versions 5/6/730 530En, March EtherNet/IP™ 630En, 0.26.02 Initial EDS release 2020 EDS Rev 2.1 730En 5/6/730 530En,...
  • Page 55 List of parameters Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Use to set the tube flow calibration value. The flow SetFlowCal Write 15120 2147483647 calibration value is set in μL. Speed is set in deci-rpm. Max speed depends on SetSpeed Write 1 - 2200...
  • Page 56 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Need to set to 1 to allow pump to run. Setting to 0 RunEnable Write (False/True) will stop the pump and not allow the pump to run. Resets the run hours ResetRunHours Write (False/True)
  • Page 57 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the Pressure high PressureHi- Read warning band set point in LoWarningSp 2147483647 deci-psi Displays the Pressure low PressureLo- Read alarm band set point in LoAlarmSp 2147483647 deci-psi Displays the Pressure high 0 –...
  • Page 58 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Pump software version PumpVersionMinor Read 0 – 127 minor revision number Ethernet ASIC software ASIC-VersionMajor Read 0 – 127 version major revision number Ethernet ASIC software ASIC-VersionMinor Read 0 – 127 version minor revision number Ethernet ASIC software...
  • Page 59 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the currently selected pressure sensor PressureSensorSize Read 0 - 5 size. See "PressureSensorSize" on page 66. Displays the currently selected flow sensor FlowSensorModel Read 0 - 4 model. See "FlowSensorModel" on page 66.
  • Page 60 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the set the pump has an over voltage error. OverVoltageError Read (False/True) Please follow onscreen instructions If set then the guard has been opened. Please Guard/Interlock Read (False/True) follow onscreen instructions to clear.
  • Page 61 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pump is in EthernetIpMode Read (False/True) EtherNet/IP™ Mode If set EtherNet/ IP™ is active EthernetIpActive Read (False/True) on the device 63 (Not applicable If set, will read the created Asset Number Read 0 - 255...
  • Page 62 PumpHead Enum Default Pumphead Comments Number speed 0.1-220 505CA 0.1-220 313D 0.1-220 313D2 0.1-220 314D 0.1-220 314D2 0.1-220 520R 0.1-220 520R2 505L 0.1-220 Continuous 505L 0.1-220 Double 0.1-220 Sanitary 0.1-220 Industrial 0.1-265 Default is 0.1-165 rpm. Max speed can be adjusted to 265 rpm 620R using the max speed parameter or screen 620L...
  • Page 63 Enum Default Pumphead Comments Number speed 620RE 0.1-265 Sanitary 620RE4 0.1-265 Sanitary 620RE 0.1-265 Industrial 620RE4 0.1-265 Industrial 0.1-360 720R 0.1-360 Sanitary 0.1-360 Industrial Wallsize Enum Number WallSize Comments 0.8 mm 1.6 mm 2.4 mm 2.8 mm 3.2 mm 4.0 mm 4.8 mm m-730en-en-08.1...
  • Page 64 BoreSize Enum Number BoreSize Comments 0.13 mm 0.19 mm 0.25 mm 0.38 mm 0.50 mm 0.63 mm 0.76 mm 0.80 mm 0.88 mm 1.02 mm 1.14 mm 1.29 mm 1.42 mm 1.52 mm 1.60 mm 1.65 mm 1.85 mm 2.05 mm 2.29 mm 2.54 mm 2.79 mm 3.20 mm m-730en-en-08.1...
  • Page 65 Enum Number BoreSize Comments 4.80 mm 6.40 mm 8.00 mm 9.60 mm 12.0 mm 12.7 mm 15.9 mm 16.0 mm 17.0 mm 19.0 mm 25.4 mm PressureSensorModel Enum Number Pressure Sensor Model Comments None Press-N-0xx Parker Scilog Generic Pressure m-730en-en-08.1...

  • Page 66: Asset Number

    PressureSensorSize Enum Number Pressure Sensor Size Comments None PRESS_N_SIZE_025 PRESS_N_SIZE_038 PRESS_N_SIZE_050 PRESS_N_SIZE_075 PRESS_N_SIZE_100 FlowSensorModel Enum Number Flow Sensor Model Comments None C0.55 V2.0 Em-tec BioProTT FlexMag 4050C Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments None 4050C_SIZE_38 4050C_SIZE_12 4050C_SIZE_34 4050C_SIZE_1 19.8 Asset number...

  • Page 67: Setting Up The Asset Number

    19.9 Setting up the asset number. From the main menu, using the ∧ /∨ keys, scroll to General settings and press SELECT. Using the ∧ /∨ keys, scroll to asset number and press SELECT. m-730en-en-08.1...

  • Page 68: Failsafe Speed

    Using the ∧ /∨ keys, enter a character. There are 20 character slots. Press ‘NEXT’ to confirm your character and to move onto the next. Press ‘PREVIOUS’ to return to the last character slot. Once you have filled the character slots press ‘FINISH’. This will return you to the General settings screen.

  • Page 69: Sensors

    Sensors Sensors can be connected to the pump to display the value, warnings and errors on pressure and or flow as selected. Attached sensors allow the user to configure warning and alarm set points on the pump. Each pump can support a maximum of one flow sensor and one pressure sensor at the same time. 20.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up.

  • Page 70: Setting Up The Sensors

    20.2 Setting up the sensors From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧ /∨ keys, scroll to Configure sensors option and press SELECT m-730en-en-08.1...
  • Page 71 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. The input that the sensor is attached to needs to be assigned.
  • Page 72 Using the ∧ /∨ keys, scroll to the desired sensor size and press SELECT. Using the ∧ /∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen. m-730en-en-08.1...
  • Page 73 Set Alarm and Warning level Using the ∧ /∨ keys, scroll to the alarm level to set up and press SELECT. Using the ∧ /∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active.

  • Page 74: Start Up Delay

    When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 20.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).
  • Page 75 From the control settings menu, using the ∧ /∨ keys, scroll to set sensor delay option and press SELECT Using the ∧ /∨ keys, set a value and press SELECT to store. m-730en-en-08.1...

  • Page 76: Generic Sensors

    20.4 Generic Sensors Generic Sensors allow any sensor with a 4-20 mA output and a linear response to be used on the system. The sensor max flow/pressure ratings are shown in a table at the end of this section. From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧...
  • Page 77 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧ /∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-730en-en-08.1...
  • Page 78 Using the ∧ /∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See Control wiring section for connection specifications. Only generic sensors which provide a 4-20 mA output are supported. Using the ∧...
  • Page 79 Using the ^/v keys, change the value reported when the sensor input is at 4 mA. Once satisfied with the value press SELECT. Using the ^/v keys, change the value reported when the sensor input is at 20 mA. Once satisfied with the value press SELECT.
  • Page 80 Flow Unit Minimum Maximum ul/min 60000000  ml/min 60000  ml/hr 900000  l/min l/hr The Warning / error levels screen will then be shown, refer to "Set Alarm and Warning level" on page 73. The error and warning values will default to the value set at 4 mA and 20 mA. The user should set up warnings and errors to suit their process.
  • Page 81 Example If using a 4-20 mA sensor with a range of 0-10 psi: Set the 4 mA to 0 psi Set the 20 mA to 10 psi The Alarm Max was set at 8 psi The Warning Max was set at 7 psi The Warning Min was set at 3 psi The Alarm Min was set at 2 psi 20mA 10psi...

  • Page 82: Flow Sensor Reading

    20.5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen m-730en-en-08.1...

  • Page 83: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.
  • Page 84 m-730en-en-08.1...

  • Page 85: Security Settings

    21.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 86 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 87 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. m-730en-en-08.1...
  • Page 88 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User.
  • Page 89 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 90 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-730en-en-08.1...
  • Page 91 Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
  • Page 92 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-730en-en-08.1...
  • Page 93 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 94 If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-730en-en-08.1...
  • Page 95 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-730en-en-08.1...

  • Page 96: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 97 Do not use auto restart for more than 12 times in 24 hours. We recommend remote control where a high number of starts is required. Flow units The current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the selection bar over the flow unit menu entry and press SELECT.
  • Page 98 Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen. To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT.
  • Page 99 Press FINISH to save the entry and return to the general settings menu. Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed.
  • Page 100 Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. m-730en-en-08.1...
  • Page 101 Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. m-730en-en-08.1...
  • Page 102 If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. Use the ∧...
  • Page 103 The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE.
  • Page 104 Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. m-730en-en-08.1...
  • Page 105 Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key.

  • Page 106: Help

    21.3 Help Help Select Help from the main menu to access the help screens. m-730en-en-08.1...

  • Page 107: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 108: Technical Support

    Error code Error condition Suggested action FLASH write error during drive Attempt to reset by switching power OFF/ON. Er 2 update Or seek support. Attempt to reset by switching power OFF/ON. Er 3 FLASH corruption Or seek support. Attempt to reset by switching power OFF/ON. Er 4 FRAM shadow error Or seek support.

  • Page 109: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-730en-en-08.1...

  • Page 110: Drive Spares

    3 m Ethernet Cable, RJ45 to RJ45, CAT 5e SHIELDED, 3 m 059.9123.000 RJ45(skt) TO M12 D CODE (skt) ADAPTER IP68 059.9124.000 Leak Detector Kit for 730 En 079.9151.000 Leak Detector Kit for 730 EnN 079.9161.000 RJ45 to RJ45 Patch Cable 059.9125.000...

  • Page 111: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 25.1 Pumphead replacement 520R 720R, 720RX, 720RE, 720REX safeguarding Primary safety on 730 series pumps is provided by the tool-lockable pumphead track.
  • Page 112 Refitting m-730en-en-08.1...

  • Page 113: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 26.1 Continuous tubing 720R 26.2 Tube elements 720RE m-730en-en-08.1...
  • Page 114 General guide to cleaning with solvents Chemical Cleaning precautions Remove guard. Minimize rotor cap and clutch boot Aliphatic hydrocarbons exposure to less than one minute (risk of attack). Remove guard. Minimize rotor cap and clutch boot Aromatic hydrocarbons exposure to less than one minute (risk of attack). Remove guard.

  • Page 115: Ordering Information

    Ordering information 27.1 Pump part numbers • • • • • Model Plug options 3: S Ingress Protection Pumphead U: UK mains plug 4: U N: IP66 / NEMA 4X 00: 720R E: EU mains plug 5: Du S: SCADA IP66 / NEMA 4X* E0: 720RE A: American mains plug 6: Bp...

  • Page 116: Tubing And Element Part Numbers

    27.2 Tubing and element part numbers Continuous tubing for 720R pumpheads Pumpsil inch Marprene Bioprene silicone 902.0096.048 933.0096.048 913.A096.048 902.0127.048 933.0127.048 913.A127.048 12.7 902.0159.048 933.0159.048 913.A159.048 15.9 902.0190.048 933.0190.048 913.A190.048 19.0 902.0254.048 933.0254.048 913.A254.048 25.4 STA-PURE inch Neoprene Series PCS 961.0096.048 920.0127.048 961.0127.048...
  • Page 117 Sanitary elements with PVDF Tri-clamp style connectors STA-PURE Pumpsil inch Bioprene TL Series PCS silicone 961.0127.PFT 933.0127.PFT 12.7 913.A127.PFT 961.0159.PFT 933.0159.PFT 15.9 913.A159.PFT 961.0190.PFT 933.0190.PFT 19.0 913.A190.PFT 961.0254.PFT 933.0254.PFT 25.4 913.A254.PFT Industrial elements with PP Cam-and-Groove connectors Pumpsil inch Marprene TL Neoprene silicone 902.0127.PPC...

  • Page 118: Pumphead Spares

    27.3 Pumphead spares Continuous tubing models 720R and 720RX Number Spare Description MRA3062A Rotor assembly (720R) MRA0036A Rotor assembly (720RX) MRA0104A Knob assembly (4.8 mm wall tubing) CN0090 Coupling half MR0880C Tube clamp MRA3061A Foot assembly CN0229 M12 blanking plug CN0088 Coupling spider MRA0027A Pivot pin assembly...
  • Page 119 Number Spare Description MR0662T Stud (Set to 61 mm) MRA3063A Track assembly CN0228 M25 blanking plug MR0882M Eccentric bush MR3041T M8 x 307 mm bolt (720RX) MR3040T M8 x 157 mm bolt (720R) m-730en-en-08.1...
  • Page 120 LoadSure element models 720RE and 720REX Number Spare Description MRA3062A Rotor assembly (720RE) MRA0036A Rotor assembly (720REX) MRA0319A Knob assembly (4.8 mm wall tubing) CN0090 Coupling half MR1118T Sliding clamp MRA3061A Foot assembly CN0229 M12 blanking plug CN0088 Coupling spider MRA0027A Pivot pin assembly MRA0034A Pivot pin assembly (720REX)
  • Page 121 Number Spare Description MR0662T Stud (Set to 61 mm) MRA3064A Track assembly CN0228 M25 blanking plug MR0882M Eccentric bush MR3041T M8 x 307 mm bolt (720REX) MR3040T M8 x 157 mm bolt (720RE) m-730en-en-08.1...

  • Page 122: Performance Data

    Performance data 28.1 720R, 720RE, 720R/RX and 720RE/REX performance data Pumping conditions All performance figures in this operating instruction have been recorded against peak pipeline pressures. This pump is rated to 2 bar (30psi) peak pressure when fitted with a 720R, 720RE, 720R/RX or 720RE/REX pumphead using high-pressure tubing.
  • Page 123 pressure—psi pressure—psi pressure—psi pressure—psi 2000 1800 9.56mm 1600 1400 12.7mm 1200 15.9mm 1000 19.0mm 25.4mm 0.25 0.50 1.00 1.50 2.00 0.53 0.40 0.27 0.13 pressure— mmhg pressure—mmhg pressure—bar pressure—bar Pressure Suction (-) bar (+) bar m-730en-en-08.1...
  • Page 124 720R/RX and 720RE/REX flow rates 730 cased pumps’ performance limits 0.25 bar (3.6psi) 0.5 bar (8psi) 1 bar (15psi) 1.5 bar (22psi) 2 bar (30psi) Twin pumphead (720R/RX, Max flow 720RE/REX) speed L/hr speed speed speed speed flow flow flow flow (rpm)* (USGPH)

  • Page 125: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. EtherNet/IP™...

  • Page 126: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 127: Publication History

    Publication history Date of File Notes issue m-730en-en-01 730 En/EnN 04.20 First release pump m-730en-en-08 730 En/EnN 04.2020 All versions updated and unified to Issue 8 pump Unified to 8.1 to match source. m-730en-en-08.1 730 En/EnN 12.20 EtherNet/IP™ EDS data updated. Added section "Asset pump number"...

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