Watson Marlow Pumps 600 Series Installation, Operating And Maintenance Manual
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Watson Marlow Pumps 600 Series Installation, Operating And Maintenance Manual

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630 Bp/BpN Installation, operating, and maintenance manual
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  • Page 1: Table Of Contents

    630 Bp/BpN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps 5 Peristaltic pumps - an overview 6 Warranty 7 Safety notes...
  • Page 2 11.2 Wiring the US NEMA module 11.3 Earth screening of control cables on NEMA module 12 Start-up check list 13 Control wiring 13.1 Upper D-connector 13.2 PROFIBUS 14 Switching the pump on for the first time 14.1 Selecting the display language 14.2 First-time start-up defaults 15 Switching the pump on in subsequent power cycles 16 Mode menu...
  • Page 3 22.3 Technical support 23 Drive maintenance 24 Drive spares 25 Pumphead replacement 25.1 Pumphead replacement 26 Tube replacement 26.1 Continuous tubing 26.2 Tube elements 27 Ordering information 27.1 Pump part numbers 27.2 Tubing and element part numbers 27.3 CIP and SIP procedures 27.4 Pumphead spares 28 Performance data 28.1 620RE, 620RE4 and 620R performance data...

  • Page 4: Declaration Of Conformity

    Declaration of conformity EC Declaration of Conformity Watson-Marlow Limited Falmouth Cornwall TR11 4RU England 1. 530 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 630 Cased pumps (Models: S, SN, U, UN, Du, DuN, Bp, BpN, En, EnN) 730 Cased pumps (Models: SN, UN, DuN, BpN, En, EnN) 2.

  • Page 5: Declaration Of Incorporation

    Declaration of incorporation Declaration of Incorporation Watson-Marlow Ltd Falmouth Cornwall TR11 4RU England In accordance with the Machinery Directive 2006/42/EC that if this unit is to be installed into a machine or is to be assembled with other machines for installations, it shall not be put into service until the relevant machinery has been declared in conformity.

  • Page 6: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 7: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 8: Warranty

    Warranty Watson-Marlow Ltd ("Watson-Marlow") warrants this product to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson-Marlow's option: repair, replacement or credit, where applicable.

  • Page 9: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 10 Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump).
  • Page 11 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres.

  • Page 12: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 630: -25C to 65C (-13F to 149F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power Rating 630: 250VA Supply voltage 100-120V/200-240V 50/60Hz 1pH (Subject to regional cord sets and...

  • Page 13: Pumphead Options

    Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.

  • Page 14: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 15: Dos And Don'ts

    Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.

  • Page 16: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Change value / Colour TFT display move selection bar Mode Home Direction of flow Function keys Stop Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 17: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-630bpn-en-08...

  • Page 18: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200- 240V 50/60Hz supplies.

  • Page 19: Conductor Colour Coding

    11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the US NEMA module The NEMA 4X modules fitted to 530, 630 and 730 Du, S, U and PROFIBUS cased pumps with part numbers ending with an A (xxx.xxxx.xxA) have two pairs of wiring ports.

  • Page 20: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 84. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 14 are followed.

  • Page 21: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.
  • Page 22 The PROFIBUS pump can be integrated into a PROFIBUS DP V0 network using a General Station Data (GSD) file. The file identifies the pump and contains key data including its communication settings, the commands it can receive and the diagnostic information it can pass to the PROFIBUS master on interrogation.
  • Page 23 = 630 with 620R head with minimum 0x02 0x40 0x01 0xF4 0x00 0x00 0x00 0x00 0x00 speed set and 50RPM min speed = 630 with 620R head with 0x02 0x40 0x00 0x00 0x05 0xDC 0x00 0x00 0x00 maximum speed set at 150RPM = 630 with 620R head with failsafe set...
  • Page 24 Data examples Speed (rpm) Value 123.4 1234 Set min/max speeds The min/max speed parameters are used to set the minimum and maximum speed from the PROFIBUS interface. The values are only used if the matching bit in the Control Word is enabled and they are not zero.
  • Page 25 Cyclic data write (from master to pump) 16 bit Byte 5 Set flow calibration in µl per revolution (high byte) Byte 6 Set flow calibration in µl per revolution (low byte) Control word Description Motor running (1 = running) Direction (0 = CW, 1 = CCW) Tacho reset (1 = reset count) Reserved Enable fieldbus min/max speeds (1 = enabled)
  • Page 26 Cyclic data read (from pump to master) 32 bit Byte 17, 18, Unassigned 19, 20 32 bit Byte 21, 22, Unassigned 23, 24 32 bit Byte 25, 26, Unassigned 27, 28 *Note – ‘Pumphead speed setpoint (unsigned)’, reports the speed that the pump is running in Profibus mode.
  • Page 27 Status word High setpoint - out of range Reserved Reserved Reserved Device Related Diagnostic Data Byte 1, 2, 3, 4, 5, 6* Mandatory Slave Bytes 8 bit Byte 7 Header byte 8 bit Byte 8 Pump model 8 bit Byte 9 Pump head 8 bit Byte 10...
  • Page 28 Channel related diagnostic data Byte 3 Global error =0xA9 (General error) Over current =0xA1 (Short circuit) Under voltage =0xA2 (Under voltage) Over voltage =0xA3 (Over voltage) Over temp =0xA5 (Over temp) Motor stall =0xA4 (Overload) Tacho fault =0xB1 (Device related 0x11) Leak detected =0xB2 (Device related 0x12) Setpoint out of range - low...
  • Page 29 Avoid sharp bends in PROFIBUS communication cables. Please follow PROFIBUS wiring standards. m-630bpn-en-08...

  • Page 30: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 14.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT. m-630bpn-en-08...
  • Page 31 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-630bpn-en-08...

  • Page 32: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 630 default Language Not set Default mode Manual Default manual speed 165rpm Pump status Stopped Max speed 265rpm Direction Pumphead 620R Tube size 15.9mm Tube material Bioprene...
  • Page 33 Parameter 630 default Output 2 Direction Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...

  • Page 34: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 35: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • PROFIBUS • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-630bpn-en-08...

  • Page 36: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 34, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 37: Stop

    17.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 38: Max Function (Manual Mode Only)

    17.4 MAX FUNCTION (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume dispensed and time elapsed are displayed while the MAX key is pressed and held. m-630bpn-en-08...

  • Page 39: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-630bpn-en-08...
  • Page 40 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. Use the ∧ /∨ keys to enter the actual volume of fluid pumped. m-630bpn-en-08...
  • Page 41 To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-630bpn-en-08...

  • Page 42: Profibus Mode

    PROFIBUS mode 19.1 MODE menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes: Manual (default) Flow calibration PROFIBUS CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings.
  • Page 43 Press BUS STATUS to get the PROFIBUS STATUS screen, the background will indicate pump status. It will not be red because this is not a critical error. The pump is still operating but is not reporting diagnostics to the master. The MODE button gives access to the PROFIBUS settings and the station address.

  • Page 44: Profibus Mode

    19.3 PROFIBUS mode In this operating mode PROFIBUS control can be enabled or disabled. The pump is designed so that the station address can only be set from the pump. The user can set the station address within this mode. Select MODE.
  • Page 45 On the PROFIBUS home screen the white P icon indicates that there is data exchange. Pressing the INFO function key will display further information. m-630bpn-en-08...

  • Page 46: Assigning The Profibus Station Address At The Pump

    19.4 Assigning the PROFIBUS station address at the pump The station address can only be set from PROFIBUS settings. The station address cannot be automatically assigned by the master. Select MODE. Use the ∧ and ∨ keys to scroll to PROFIBUS and press SETTINGS. Use the ∧...

  • Page 47: Profibus Communication Errors

    Use the ∧ and ∨ keys to enable or disable PROFIBUS communication and press FINISH. 19.5 PROFIBUS communication errors In PROFIBUS mode, the screen below is displayed, the P indicates data exchange is happening. m-630bpn-en-08...
  • Page 48 This screen will only be displayed after successful implementation of Master Slave communications, which always follows the sequence shown in the diagram below. Power ON/Reset Power ON/Reset of Master or Slave Download of parameters into the field device Parameterisation (selected during configuration by the user) Download of I/O configuration into the field device I/O Configuration (selected during configuration by the user)

  • Page 49: Profibus Gsd File

    19.6 PROFIBUS GSD file The 530Bp, 530BpN, 630Bp, 630BpN and 730BpN pumps can be integrated into a PROFIBUS DP V0 network using a General Station Data (GSD) file. The file identifies the pump and contains key data including its communication settings, the commands it can receive and the diagnostic information it can pass to the PROFIBUS master on interrogation.
  • Page 50 FMS_supp = 0 Hardware_Release = "V1.00" Software_Release = "V1.00" Redundancy = 0 Repeater_Ctrl_Sig = 0 24V_Pins = 0 9.6_supp = 1 19.2_supp = 1 45.45_supp = 1 93.75_supp = 1 187.5_supp = 1 500_supp = 1 1.5M_supp = 1 3M_supp = 1 6M_supp = 1 12M_supp = 1 MaxTsdr_9.6=60...
  • Page 51 Set_Slave_Add_supp=0 Min_Slave_Intervall=6 Modular_Station=0 Max_Diag_Data_Len=34 Max_User_Prm_Data_Len = 9 Ext_User_Prm_Data_Const(0)= 0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00 Module="WM Pump, 3/14 word out/in" 0x62,0x5D EndModule m-630bpn-en-08...

  • Page 52: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.
  • Page 53 m-630bpn-en-08...

  • Page 54: Security Settings

    20.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 55 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 56 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. m-630bpn-en-08...
  • Page 57 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User.
  • Page 58 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧ /∨ keys to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key.
  • Page 59 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630bpn-en-08...
  • Page 60 Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
  • Page 61 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630bpn-en-08...
  • Page 62 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 63 If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-630bpn-en-08...
  • Page 64 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-630bpn-en-08...

  • Page 65: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 66 Do not use auto restart for more than 12 times in 24 hours. We recommend remote control where a high number of starts is required. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.
  • Page 67 Use the ∧ /∨ keys to move the selection bar over the required flow unit, then press SELECT. All flow rates displayed on screens will now be in the chosen units. If a mass flow unit is selected, the specific gravity of the fluid must be entered. The following screen is displayed.
  • Page 68 Pump label The pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen. To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT.
  • Page 69 Press FINISH to save the entry and return to the general settings menu. Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed.
  • Page 70 Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. m-630bpn-en-08...
  • Page 71 Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT. Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. m-630bpn-en-08...
  • Page 72 If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧ /∨ keys to move the selection bar over Tube material and press SELECT. Use the ∧...
  • Page 73 The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE.
  • Page 74 Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. m-630bpn-en-08...
  • Page 75 Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key.

  • Page 76: Help

    Help 21.1 Help Select Help from the main menu to access the help screens. m-630bpn-en-08...

  • Page 77: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 78: Leak Detection

    22.1 Leak detection If a Watson-Marlow leak detector has been fitted to the pumphead, and a leak is detected; the pump will display the following message: Follow the instructions in "Tube replacement " on page 84 to replace your tube or tubing element. If this message is repeated when power is returned to the pump check that the leak detector is clean and free of debris and cycle the power to the pump.

  • Page 79: Technical Support

    Error code Error condition Suggested action Stop pump immediately. Er14 Speed error Power OFF/ON may reset. Or seek support. Stop pump immediately. Er15 Over current Power OFF/ON may reset. Or seek support. Stop pump immediately. Check supply. Er16 Over voltage Power OFF/ON may reset.

  • Page 80: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-630bpn-en-08...

  • Page 81: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T5A, H 250V (Pack of 5) Foot (Pack of 5) MNA2101A Glands (Std) GR0056 Glands (EMC) GR0075 m-630bpn-en-08...

  • Page 82: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 25.1 Pumphead replacement 520R 620RE, 620RE4 and 620R safeguarding Primary safety on 630 series pumps is provided by the tool-lockable pumphead guard.
  • Page 83 Rotor refitting Ensure that the rotor hub spacer is still installed. 620R, 620RE and 620RE4 waste port m-630bpn-en-08...

  • Page 84: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 26.1 Continuous tubing 620R 620L ≤8.0mm=230mm , 12mm/16mm=240mm m-630bpn-en-08...

  • Page 85: Tube Elements

    26.2 Tube elements 630Du/RE and 630Du/RE4 630 Sanitary connectors 630 Industrial connectors 630Du/L m-630bpn-en-08...
  • Page 86 General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.

  • Page 87: Ordering Information

    Ordering information 27.1 Pump part numbers • • • • • Model Plug options Ingress Protection 3: S Pumphead U: UK mains plug 1: IP31 / NEMA 2 4: U 02: 620R* E: EU mains plug N: IP66 / NEMA 4X 5: Du E2: 620RE* A: American mains plug...

  • Page 88: Tubing And Element Part Numbers

    27.2 Tubing and element part numbers Continuous tubing for 620R pumpheads Pumpsil inch Marprene Bioprene silicone 0064.032 933.0064.032 913.A064.032 0096.032 933.0096.032 913.A096.032 0127.032 933.0127.032 913.A127.032 12.7 0159.032 933.0159.032 913.A159.032 15.9 STA-PURE inch Neoprene Series PCS 961.0064.032 920.0064.032 961.0096.032 920.0096.032 961.0127.032 920.0127.032 12.7 961.0159.032...
  • Page 89 LoadSure tube elements (620RE and 620RE4) 12mm Tri-clamp 17mm Tri-clamp 12mm Cam and 17mm Cam and 3/4in 3/4in Groove 3/4in Groove 3/4in STA-PURE 961.0120.PFT 961.0170.PFT Series PCS STA-PURE 966.T120.SST 966.T170.SST Series PFL Bioprene TM 933.P120.PFT 933.P170.PFT Bioprene TL 933.0120.PFT 933.0170.PFT Pumpsil 913.A120.PFT 913.A170.PFT...
  • Page 90 Bioprene Dispensing information Bore (mm) Litres/rev 933.E080.K40 0.01689 933.E120.K40 0.03029 Y element 12.0 933.E160.040 0.04251 16.0 933.0080.040 0.01689 933.0120.040 0.03029 Continuous 12.0 933.0160.040 0.04251 16.0 Pumpsil silicone Dispensing information Bore (mm) Litres/rev 913.AE80.K40 0.01672 913.A12E.K40 0.03214 Y element 12.0 913.A16E.K40 0.04353 16.0 913.A080.040...
  • Page 91 620LG element codes STA-PURE Series PCS Dispensing information Bore (mm) Litres/rev 961.E080.K40 0.01979 961.E120.K40 0.03349 Y element 12.0 961.E160.K40 0.04689 16.0 STA-PURE Series PFL Dispensing information Bore (mm) Litres/rev 966.E080.K40 0.01979 966.E120.K40 0.03349 Y element 12.0 966.E160.K40 0.04689 16.0 m-630bpn-en-08...

  • Page 92: Cip And Sip Procedures

    27.3 CIP and SIP procedures General instructions Unlock the guard and disengage the rollers. Close the guard and squeeze against the track until the latch clicks. Observe a 1m safety area. LoadSure tube elements and continuous tubing can be cleaned using CIP process. Ensure that the tubing material is chemically compatible with the cleaning agent that is to be used.

  • Page 93: Pumphead Spares

    27.4 Pumphead spares 620RE, RE4 and 620R pumphead spares Number Spare Description 063.4211.000 620R Mark II pumphead 063.4231.000 620RE Mark II pumphead 063.4431.000 620RE4 Mark II pumphead 069.4101.000 620RTC: continuous tubing clamp set MRA0249A Roller assembly (element pumphead) MRA0250A Roller assembly (continuous pumphead) MR2053B Clip: Oddie retainer MR2054T...
  • Page 94 Number Spare Description MR2028M Controlled waste port blanking plug MR2055M Rotor cover MRA0296A 620R, RE, RE4 Complete Guard kit (Including hinge pins) MRA0320A Rotor assembly 2-roller element MRA0321A Rotor assembly 4-roller element MRA0322A Rotor assembly 2-roller continuous XX0220 Key - metal MR2096T Controlled waste threaded fitting locking nut MR2029T...
  • Page 95 620L and 620LG pumphead spares Number Spare Description 063.4603.000 620L pumphead 063.4623.000 620LG pumphead 069.4001.000 Tube clamp set MR3017S Adaptor plate FN0493 M6x12 screws x 6 MR0890T Tube locating peg MRA0150A Rotor assembly BB0018 Shaft bearing MR0850S Front plate m-630bpn-en-08...
  • Page 96 Number Spare Description TT0005 10mm / 3/8in spanner MRA3026A Track assembly m-630bpn-en-08...

  • Page 97: Performance Data

    Performance data 28.1 620RE, 620RE4 and 620R performance data Pumping conditions All performance figures in this operating instruction have been recorded against peak pipeline pressures. This pump is rated to 4 bar (58psi) peak pressure when fitted with a 620RE, 620RE4 or 620LG pumphead using high-pressure tubing.
  • Page 98 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, l/min 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 630 Marprene TL, Bioprene TL, l/min 620RE 620RE4 620R (standard) (standard) (standard) Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.001 0.003...
  • Page 99 620RE, 620RE4 and 620R flow rates - US (Imperial) 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, USGPM 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.0003 0.001 0.001 0.002 0.001 0.002 0.001 0.001 630 Marprene TL, Bioprene TL, USGPM 620RE 620RE4 620R (standard)
  • Page 100 620L and 620LG flow rates Note: Rates apply to Y elements and two channels of continuous tubing combined. 620L flow rates (2 bar pressure capacity) 620L, Neoprene, l/min 620L, Neoprene, USGPM Tube bore (4.0mm wall) Tube bore (4.0mm wall) Speed Speed 8.0mm 12.0mm...

  • Page 101: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates. EtherNet/IP™...

  • Page 102: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 103: Publication History

    Publication history All versions updated, combined to single source and unified to Issue 4 09.18 m-630bpn-gb-01 630 Bp/BpN pump First published 08.16 m-630en-01 530 EN pump First published 04.2020 m-630bpn-en-08...

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