Technosoft Micro 4803 SX Technical Reference

Technosoft Micro 4803 SX Technical Reference

Multi axis system, can / ethercat, intelligent servo drive for dc, brushless dc and ac motors
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Micro 4803 SX/SY
Multi Axis System,
CAN / EtherCAT
Intelligent Servo Drives
Intelligent Servo Drive for DC,
Brushless DC and AC Motors
Technical
Reference
 Technosoft 2023
P091.020.Micro 4803 SX/SY.UM.0523

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Summary of Contents for Technosoft Micro 4803 SX

  • Page 1 Micro 4803 SX/SY Multi Axis System, CAN / EtherCAT Intelligent Servo Drives Intelligent Servo Drive for DC, Brushless DC and AC Motors Technical Reference  Technosoft 2023 P091.020.Micro 4803 SX/SY.UM.0523...
  • Page 2: Table Of Contents

    3.3.1 Pinouts for Micro 4803 SY Multi Axis System ............... 12 ..3.3.2 Pinouts for Micro 4803 SX Multi Axis System ............... 13 Mechanical Mounting....................14 Mating Connectors for Micro 4803 SY Multi-Axis System ........14 Connection diagrams ....................15 Digital I/O Connection....................
  • Page 3 Disabling the setup table at startup (for SY system) ............. 29 3.17 Axis ID Selection ......................30 ..3.17.1 AxisID selection for Micro 4803 SX ..................30 ..3.17.2 AxisID selection for Micro 4803 SY ..................30 3.18 Electrical Specifications ................... 32 ..
  • Page 4: Read This First

    Whilst Technosoft believes that the information and guidance given in this manual is correct, all parties must rely upon their own skill and judgment when making use of it. Technosoft does not assume any liability to anyone for any loss or damage caused by any error or omission in the work, whether such error or omission is the result of negligence or any other cause.
  • Page 5: Related Documentation

    TML motion programming and motion evaluation tools. Help of the EasySetUp software – describes how to use EasySetUp to quickly setup any Technosoft drive for your application using only 2 dialogues. The output of EasySetUp is a set of setup data that can be downloaded into the drive EEPROM or saved on a PC file.
  • Page 6: Safety Information

    THE PARAMETERS SPECIFIED IN THIS DOCUMENT TROUBLESHOOTING SERVICING PERMITTED ONLY CAUTION! PERSONNEL AUTHORISED BY TECHNOSOFT THE DRIVE CONTAINS ELECTROSTATICALLY SENSITIVE COMPONENTS WHICH MAY BE DAMAGED BY INCORRECT HANDLING. THEREFORE THE CAUTION! DRIVE SHALL BE REMOVED FROM ITS ORIGINAL PACKAGE ONLY IN AN ESD PROTECTED ENVIRONMENT To prevent electrostatic damage, avoid contact with insulating materials, such as synthetic fabrics or plastic surfaces.
  • Page 7: Quality System, Conformance And Certifications

    Thanks to the embedded motion controller, the Micro 4803 drives combine controller, drive and PLC functionality in a single compact unit and are capable to execute complex motions without requiring intervention of an external motion controller. Using the high-level Technosoft Motion Language (TML) the following operations can be executed directly at drive level: ...
  • Page 8: Product Features

    Hence neither the Micro 4803 TML programming capability nor the drive camming mode are used. EasySetUp can be downloaded free of charge from Technosoft web page. EasyMotion Studio platform includes EasySetUp for the drive setup, and a Motion Wizard for the motion programming.
  • Page 9: Identification Labels

    • Digital input, NPN, with pull-up on-board to +5V. Pull to GND to activate; • Digital output, NPN (open-collector), with pull-up on-board to +5V. Sink current: 1 x 1.5A to drive inductive loads (such as mechanical brake), 2 x 0.1A. •...
  • Page 10: Supported Motor Sensor Configurations

    Load encoder is on Feedback 2 / 1, if motor encoder is on Feedback 1 / 2 Load encoder can be only on Feedback 1 Load encoder can be only on Feedback 2  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 11: Hardware Installation

    Micro 4803 SY Multi Axis System Dimensions Figure 2 Micro 4803 SY Multi Axis System dimensions Micro 4803 SX Multi Axis System Dimensions Figure 3 Micro 4803 SX Multi Axis System dimensions  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 12: Connectors And Pinouts

    Connectors and Pinouts 3.3.1 Pinouts for Micro 4803 SY Multi Axis System • Where “x” can be 1, 2, 3 or 4  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 13: Pinouts For Micro 4803 Sx Multi Axis System

    3.3.2 Pinouts for Micro 4803 SX Multi Axis System • Where “x” can be 1, 2, 3 or 4  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 14: Mechanical Mounting

    638276000 J8#x Nano Fit 24AWG Socket Contacts, 207129 Series • Where “x” can be 1, 2 or 3 for Micro 4803 SY3 or 1, 2, 3 or 4 for Micro 4803 SY4  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 15: Connection Diagrams

    Connection diagrams Figure 4 Micro 4803 SY Multi Axis System Connection diagram Figure 5 Micro 4803 SX Multi Axis System Connection diagram Where “x” can be 1, 2, 3 or 4 ** For other available feedback / motor options, check the detailed diagrams below *** Pins are software selectable individually as NPN inputs/outputs ...
  • Page 16: Digital I/O Connection

    The outputs are compatible with NPN type inputs (load is tied to common +V , output pulls to GND when active and is floating when inactive). The I/O pins are individually software selectable as either NPN inputs or outputs.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 17: Analog Inputs Connection

    (GND); shield is connected only at the drive side, to the drive PE, and is left unconnected at the source side. The source minus (negative, out- of-phase) output remains unconnected.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 18: Motor Connections

    A good shielding can be obtained if the motor wires are running inside a metallic cable guide. The shield must be connected to PE (protective earth) – J2#x pin 4 and it is recommended to be also connected to the motor chassis.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 19: Feedback Connections

    Length of the cables must be up to 30m, reducing the exposure to voltage surges in industrial environment. Encoder cable shield must be connected to system GND to avoid CAUTION! disturbances / noise induced by nearby cables.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 20: Feedback #2 - Differential Incremental Encoder Connection

    The length of the cables must be up to 30m, reducing the exposure to voltage surges in industrial environment. Encoder cable shield must be connected to system GND to avoid CAUTION! disturbances / noise induced by nearby cables.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 21: Feedback #1 - Absolute Encoder Connection: Panasonic, Tamagawa, Nikon, Sanyo Denki

    The length of the cables must be up to 30m, reducing the exposure to voltage surges in industrial environment. Encoder cable shield must be connected to system GND to avoid CAUTION! disturbances / noise induced by nearby cables.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 22: Linear (Analog) Hall Connection

    / noise induced by nearby cables. 3.10.8 Linear (Analog) Hall Connection Figure 18 Linear Hall connection Analog Hall cable shield must be connected to system GND to CAUTION! avoid disturbances / noise induced by nearby cables.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 23: Digital Hall Connection For Motor + Hall + Incremental Encoder

    Digital Hall cable shield must be connected to system GND to avoid CAUTION! disturbances / noise induced by nearby cables. In case of an absolute encoder connection, if only just one wire is missing from a pair the breakage can’t be detected.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 24: General Recommendations For Feedback Wiring

    (depending on the power supply characteristics). If the voltage bypasses 60V, the drive over-voltage protection is triggered and the drive power stage is disabled. In order to avoid this situation you have 2 options:  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 25: Usb Connection

    For the USB connection a standard USB cable is required. The drivers are found automatically in Windows 10 and the device is identified as a COM port. In Easy Motion studio, choose the following communication settings:  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 26 Most communication problems are caused by the lack of such connection. DO NOT CONNECT/DISCONNECT THE RS-232 CABLE WHILE THE DRIVE IS CAUTION! PWERED ON. THIS OPERATION CAN DAMAGE THE DRIVE  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 27 When stubs can’t be avoided keep them as short as possible. For 1 Mbit/s (worst case), the maximum stub length must be below 0.3 meters. Figure 26 Multiple-Axis CAN network  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 28: Ethercat Connection

    (inactive). Swapping ports can lead to packet loss, see EtherCAT documentation on circulating packets. Remark: EasyMotion Studio can communicate in parallel with RS232 or USB communication while EtherCAT communication is active  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 29: Disabling Autorun (For Sx System); Disabling The Setup Table (For Sy System)

    Data ”. After a new valid setup table is loaded onto the drive, disconnect the hall sensors from GND and execute a new power off/ power on cycle. Figure 29 Temporary connection during power-on to invalidate the Setup table for Micro 4803  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 30: Axis Id Selection

    The drive axis/address number is set when H/W is selected in Drive Setup under AxisID field or when the Setup is invalid. The default Axis ID for all Micro 4803 SX is 255. If the CANOpen mode is selected and the AxisID value is 255, drive will be in “LSS inactive” state.
  • Page 31 The default Axis ID for all Micro 4803 SY is 255. When Axis ID is 255, the EtherCAT register called “configured station alias” will be 0. All pins are sampled at power-up, and the drive is configured accordingly.  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 32: Electrical Specifications

    Micro 4803 SY ~3.3 x 2.7 x 1.1 inch Size (Length x Width x Height) Global size 84.8 x 68.8 x 23.1 Micro 4803 SX ~3.3 x 2.7 x 0.9 inch Weight Cleaning agents Dry cleaning is recommended Only Water- or Alcohol- based...
  • Page 33: Motor Outputs (A/A+, B/A-, C)

    Logic “LOW”; Pulled to GND Input current Logic “HIGH”; Pulled to +24V Input frequency Minimum pulse µs ESD protection Human body model ±2 For more details see the “Current de-rating with +5V output current” graph  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 34: Digital Outputs (Out0, Out1, Out4)

    ESD protection Human body model ±1 Full RS-422 compatibility, as well as noise rejection improvement the setting of SW1 pins 1, 2, 3 for each signal pair (A1+/A1-, B1+/ B1-, Z1+/Z1-) is needed  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 35: Absolute Encoder Interface: Ssi, Biss-C, Endat, Tamagawa, Nikon, Sanyo Denki

    Node addressing Hardware According to Table 3.1 – AxisID selection for Micro 4803 SX system Full RS-422 compatibility, as well as noise rejection improvement the setting of SW1 pins 1, 2, 3 for each signal pair (A1+/A1-, B1+/ B1-, Z1+/Z1-) is needed “FS”...
  • Page 36: Rating Curves

    Micro 4803 - Current de-rating with ambient temperature 7.00 6.00 5.00 4.00 3.00 48V, Current Amplitude Sine 48V, Current BLDC 2.00 48V, Current RMS 24V, Current Amplitude Sine 1.00 24V, Current BLDC 24V, Current RMS 0.00 Ambient Temperature [°C]  Technosoft 2023 Micro 4803 Multi Axis System...
  • Page 37: Memory Map

    2000h ROM memory for: TML programs Cam tables Setup information 7FFFh 8000h Reserved BFFFh Data acquisitions C000h cam tables at runtime SRAM memory TML Programs FFFFh Micro 4803 Memory Map Figure 32  Technosoft 2023 Micro 4803 Multi Axis System...

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Micro 4803 sy

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