COBHAM Satcom SAILOR XTR GX-R2 Installation Manual
  1. Manuals
  2. Brands
  3. COBHAM Manuals
  4. Marine Equipment
  5. SAILOR XTR GX-R2
  6. Installation manual

COBHAM Satcom SAILOR XTR GX-R2 Installation Manual

Hide thumbs Also See for Satcom SAILOR XTR GX-R2:
Table of Contents

Advertisement

Quick Links

SAILOR XTR GX-R2
Installation manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Satcom SAILOR XTR GX-R2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for COBHAM Satcom SAILOR XTR GX-R2

Summary of Contents for COBHAM Satcom SAILOR XTR GX-R2

  • Page 1 SAILOR XTR GX-R2 Installation manual...
  • Page 2 SAILOR XTR GX-R2 Quick guide Installation wizard This quick guide is for experienced service personnel who have installed the SAILOR XTR GX-R2 system before. It lists the minimum configuration tasks you have to make before the system can be used on-air on a satellite. 1.
  • Page 3 SAILOR XTR GX-R2 4.5W/9W Installation manual SAILOR 1000 XTR GX-R2 and SAILOR 600 XTR GX-R2 Document number: 98-175666-D Release date: 22 May 2023...
  • Page 4 In the event of any discrepancies, the English version shall be the governing text. Thrane & Thrane A/S is trading as Cobham Satcom. Company address Thrane & Thrane A/S, Lundtoftegårdsvej 93D, DK-2800, Kgs. Lyngby, Denmark Copyright ©...
  • Page 5 2027, by sending a money order or check for DKK 50 to: SW Technology/GPL Compliance, Cobham Satcom (Thrane & Thrane A/S), Lundtoftegaardsvej 93D 2800 Lyngby DENMARK Write source for product SAILOR XTR GX-R2 in the memo line of your payment.
  • Page 6 Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
  • Page 7 User access to the interior of the BDU is prohibited. Only a technician authorized by Cobham Satcom may perform service - failure to comply with this rule will void the warranty. Access to the interior of the Above Deck Unit is allowed. Replacement of certain...
  • Page 8 Cobham Satcom. Grounding, cables and connections To minimize shock hazard and to protect against lightning, the equipment chassis and cabinet must be connected to an electrical ground. The BDU must be grounded to the ship.
  • Page 9 Personnel installing or servicing the system must be properly trained and authorized by Cobham Satcom. It is important that you observe all safety requirements listed in the beginning of this manual, and install the system according to the guidelines in this manual.
  • Page 10 Some materials can be dangerous. CAUTION! Do not use materials that are not equivalent to materials specified by Cobham Satcom. Materials that are not equivalent can cause damage to the equipment. CAUTION! The system contains items that are electrostatic discharge sensitive.

  • Page 11: Table Of Contents

    Table of contents Chapter 1 Introduction SAILOR XTR GX-R2 system ................1-1 Part numbers and options ................. 1-11 Chapter 2 Installation What’s in the box ................... 2-1 Site considerations ..................2-3 Installation of the ADU (S1000 antenna) ..........2-18 Installation of the ADU (S600 antenna) ............ 2-22 Installation of the BDU ................
  • Page 12 Table of contents Specifications SAILOR XTR BDU 7516A ............. A-10 Specifications SAILOR GX-R2 Modem Unit 7523A ........A-11 Patents ......................A-12 Outline drawings ..................A-13 Appendix B Dual antenna solution Introduction ....................B-1 Installation of the dual antenna solution ..........B-1 Configuration of the dual antenna solution ..........B-4 Dual antenna splitter cable ...............B-11 Appendix C Miscellaneous Performance optimization for blockage ............C-1...

  • Page 13: Sailor Xtr Gx-R2 System

    Chapter 1 Introduction This chapter has the following sections: • SAILOR XTR GX-R2 system • Part numbers and options 1.1 SAILOR XTR GX-R2 system The SAILOR XTR GX-R2 is a unique stabilized maritime GX antenna system operating in the Ka-band (17.7 to 30 GHz). It is used with the Global Xpress service from Inmarsat, delivering consistent high-performance download speeds of up to 50 Mbps and 5 Mbps over the uplink.
  • Page 14 GMU with 4 LAN, RS-232 and RS-422 connector.  No scheduled maintenance.  Few spare parts, easy to service  Support for Cobham ConnectIT  Prepared for third-party IP devices in ADU  The system is set up using the built-in Installation wizard. 98-175666-D...
  • Page 15 SAILOR XTR GX-R2 system Service friendly system The system configuration is saved in several modules, there is no loss of data at repair. There is a switch in the ADU to turn off the power to the antenna. All modules have an LED status indicator.
  • Page 16 SAILOR XTR GX-R2 system 1.1.1 Above Deck Unit (ADU) The SAILOR XTR GX-R2 ADU is a 103 cm or 65 cm VSAT stabilized tracking antenna, consisting of a suspended antenna with a standard global RF configuration. It is stabilized by heavy-duty vibration dampers in 3-axis and can be used in environments with elevations of -20°...
  • Page 17 SAILOR XTR GX-R2 system 4. Cross elevation motor. 5. Elevation motor. 6. GX-R2 Ka-band transceiver 7. Inertial Sensor Module (ISCM). Figure 1-4: SAILOR 1000 XTR GX-R2: ADU modules 2/2 8. Azimuth motor. 9. Azimuth zero reference module. 10. Rotary joint. 11.
  • Page 18 SAILOR XTR GX-R2 system Modules in the ADU (SAILOR 600 XTR GX-R2) Figure 1-5: SAILOR 600 XTR GX-R2)ADU modules 1/2 1. Cross elevation motor. 2. Elevation motor. 3. GX-R2 Ka-band transceiver. 4. Inertial Sensor Module (ISM). 5. Azimuth Motor. 98-175666-D Chapter 1: Introduction...
  • Page 19 SAILOR XTR GX-R2 system Figure 1-6: SAILOR 600 XTR GX-R2: ADU modules 2/2 6. Azimuth Zero Reference Module. 7. Rotary joint. (not visible in photo). 8. Feed horn. 9. XTR Antenna Control Module (ACM). 10. ADU power on/off. 11. GNSS module (GPS, GLONASS, BEIDOU). 98-175666-D Chapter 1: Introduction...
  • Page 20 SAILOR XTR GX-R2 system 1.1.2 Below Deck Unit (BDU) The BDU contains all user interfaces and manages all communication between the ADU and the connected VSAT modem, a connected PC and an optional FleetBroadband service communication line. The BDU comes in a 19” rack version, it has a display, status LEDs and a keypad.
  • Page 21 SAILOR XTR GX-R2 system 1.1.3 Modem Unit (modem) The GX Modem Unit comes in two different variants. 1. 407023A SAILOR GX Modem Unit with CX751 iDirect Core Module 2. 407523A SAILOR GX-R2 Modem Unit with SMB3315 iDirect Core Module Both modems can be used with all SAILOR GX and SAILOR GX-R2 antenna systems. The modem (GMU) comes in a 19”...
  • Page 22 SAILOR XTR GX-R2 system • Ground stud with wing nut. • On/Off power switch (at the front). 1.1.4 Satellite type approvals For a list of satellite type approvals see the SAILOR XTR GX-R2 product page at www.cobhamsatcom.com. 1.1.5 Service activation Before you can start using the SAILOR XTR GX-R2, you need to activate the system for VSAT service.

  • Page 23: Part Numbers And Options

    Part numbers and options 1.2 Part numbers and options 1.2.1 Applicable model and part numbers The following model and part numbers are available for the SAILOR XTR GX-R2 system: Part number Model number Description 407509C-00541 7509C SAILOR 1000 XTR GX-R2 4.5W ADU (w.
  • Page 24 Part numbers and options Part number Model number Description 407509D-00540 7509D SAILOR 1000 XTR GX-R2 9.0 ADU (w. composite radome) 407023A-00500 7023A SAILOR Global Xpress Modem Unit GMU (CX751) Table 1-3: Part numbers for earlier variants of the SAILOR XTR GX-R2 system (Continued) 1.2.2 Options The following options are available for the SAILOR XTR GX-R2 system: Part number...

  • Page 25: Installation

    Chapter 2 Installation This chapter has the following sections: • What’s in the box • Site considerations • Installation of the ADU (S1000 antenna) • Installation of the ADU (S600 antenna) • Installation of the BDU • Installation of the 7023A GX Modem Unit (CX-751) •...
  • Page 26 What’s in the box 2.1.2 Initial inspection Inspect the packing material immediately upon receipt for evidence of damage during transport. If the shipping material is severely damaged or water stained, request that the carrier's agent be present when opening the cartons and wooden box. Save all box packing material for future use.

  • Page 27: Site Considerations

    (switch off). Cobham Satcom recommends that the radome should NOT be painted. Painting the radome will not void the general warranty regarding material and workmanship etc. It is only the performance that cannot be guaranteed.
  • Page 28 Cobham Satcom recommends NOT to modify the radome or change it to another type. Exchanging or modifying the radome will not void the general warranty for material and workmanship etc.
  • Page 29 Site considerations 2.2.2 Obstructions (ADU shadowing) The ADU beam is approximately 1 m in diameter for the first 30 m from the ADU. Beyond 30 m the beam gradually widens so that it is approximately 5 m in diameter at 100 m distance.
  • Page 30 Site considerations Blocking zones – azimuth and elevation The installation may require to set up blocking zones for the ADU, i.e. areas where the ADU will not transmit and areas where transmit power is potentially dangerous for persons frequently being in these zones. 8 blocking zones can be set up. Each blocking zone is set up with azimuth start and stop, and elevation angle.
  • Page 31 Site considerations 2.2.3 ADU mast flange and mast length The system is designed for harsh environmental conditions at sea, both in regards to vibration amplitude and speed. The antenna system performs optimally when mounted on a properly designed foundation. When mounting the antenna the overall goal is to establish a foundation which is as rigid as possible.
  • Page 32 Site considerations ADU mast flange (S1000 antenna) For best performance, do as follows: 1. Provide a mast flange with a minimum of four gusset plates. 2. Fit the top of the ADU mast with a flange with clearance holes matching the bushings in the radome and with minimum 4 gusset plates.
  • Page 33 Site considerations Figure 2-7: ADU, bottom view (S1000) ADU mast flange (S600 antenna) For best performance, do as follows: 1. Provide a mast flange with a minimum of four gusset plates. 2. Fit the top of the ADU mast with a flange with clearance holes matching the bushings in the radome and with minimum 4 gusset plates.
  • Page 34 Site considerations 3. Make sure that the flatness on the mast mount plateau is below 3,0 mm. Figure 2-9: ADU mast flange, recommended flatness on the mast mount plateau 4. Use the dimensions in the following figure to prepare the mast flange for mounting of the ADU.
  • Page 35 Site considerations (valid design) whereas a thinner wall thickness yields a more weak structure (not valid design). Figure 2-11: Free mast length and bracing for a tall mast Make sure that there is free space below the drain tube. Note The tables list the values for steel masts.
  • Page 36 Site considerations Max. free Outer Wall Outer Thickness Mast with 3 braces mast length Diameter Thickness Diameter for for brace (steel), (m) (mm) (mm) brace (mm) (mm) 30-40° Table 2-4: Mast dimensions with 3 braces (S1000) Mast length (S600 antenna) Outer Max.
  • Page 37 Site considerations consider the environment and characteristics of the ship before deciding on the mast dimensions. Wall Mast without Max. free mast Outer Weight Thickness braces length (steel), (m) Diameter (mm) (kg/m) (mm) 10.8 13.9 17.0 20.2 23.3 26.4 Table 2-6: Mast dimensions without braces (S600 antenna) Brace Outer Max.
  • Page 38 Site considerations 2.2.4 Interference from radar, GPS/GNSS, L-band and other transmitters Do not place the antenna close to interfering signal sources or receivers. For Note allowed distances to other transmitters see Figure 2-13. It is recommended to test the total system by operating all equipment simultaneously and verifying that there is no interference.
  • Page 39 Site considerations X-band (~ 3 cm / 10 GHz) damage distance SAILOR XTR GX-R2 ADU Radar d min. at 15° vertical power d min. at 60° vertical separation separation 0 – 10 kW 1.0 m 1.0 m 30 kW 2.0 m 1.0 m 50 kW 3.3 m...
  • Page 40 Site considerations Good quality GPS/GNSS receivers will work properly very close to the ADU - typically down to one meter outside the main beam. If L-band antennas are installed on the same vessel, keep a minimum distance of 3 meters from the SAILOR XTR GX-R2 ADU to the L-band antenna. The following figure shows the minimum recommended distance to other transmitters in the frequency range below 1000 MHz.
  • Page 41 Site considerations 2.2.6 Alternative ADU cable The allowed RF loss in the antenna cable is determined by the attenuators of the antenna. The electronic design guarantees that minimum 20 dB RF loss@ 1700 MHz (S1000) and 20 dB RF loss @ 1950 MHz (S600) and maximum 35 dB RF loss @4450 MHz in the antenna cable will work, but typically an RF loss of about 25 dB will be within the limits of the cable calibration.

  • Page 42: Installation Of The Adu (S1000 Antenna)

    Installation of the ADU (S1000 antenna) 2.3 Installation of the ADU (S1000 antenna) The following sections describe the installation and grounding of the ADU. The ADU is shipped fully assembled. Install it on the mast and attach the ADU cable. WARNING! Use a strong webbed sling with a belt to lift the ADU without damaging the radome.
  • Page 43 Installation of the ADU (S1000 antenna) • Always use all 4 bolts when installing the ADU. Figure 2-16: Free space for access to the service hatch You do not need to align the ADU with the bow-to-stern line of the ship. When configuring the SAILOR XTR GX-R2 you make an automated azimuth calibration to obtain the correct azimuth of the ADU.
  • Page 44 Installation of the ADU (S1000 antenna) 6. With a crane lift the ADU off the wooden platform and move it on top of the ADU mast. 7. Install the ADU on the mast flange with 4 M12 bolts and washers. Tightening torque value: 30 Nm.
  • Page 45 Installation of the ADU (S1000 antenna) To open the service hatch Do as follows to open the service hatch: 1. With a Torx TX30 screw driver, loosen the 8 screws that keep the hatch in place. 2. Lower the service hatch and let it hang in the 2 strips. Figure 2-20: Opening the service hatch 2.3.2 To ground the ADU Ground the ADU at the mounting bolts.

  • Page 46: Installation Of The Adu (S600 Antenna)

    Use the lifting harness only to lift the antenna. Do not lift other objects or persons with the harness. The lifting harness (Cobham Satcom part number TT 48-149056) is designed, tested and conforms to the requirements for lifting equipment in DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast).
  • Page 47 Installation of the ADU (S600 antenna) 2.4.1 To install the ADU Prerequisites • Ensure that the crane hook has a closing mechanism to prevent accidental slippage of the lifting straps. • Check for potential interference, read more in Interference from radar, GPS/GNSS, L- band and other transmitters on page 2-14.
  • Page 48 Installation of the ADU (S600 antenna) 7. Install the ADU on the mast flange with 4 M10 bolts and washers. Tightening torque value: 30 Nm. 8. Read carefully and follow instructions given in the next section on grounding. 9. Remove the harness as shown in the following figure: Figure 2-24: Removal of the harness 10.
  • Page 49 Installation of the ADU (S600 antenna) 2.4.2 To ground the ADU The ADU must be grounded using one of the mounting bolts. To ground the ADU do as follows: 1. Clean the metal underneath the head of at least one bolt of insulating protective coating and use a serrated washer to obtain a good ground connection.

  • Page 50: Installation Of The Bdu

    Installation of the BDU 2.5 Installation of the BDU The following sections describe the installation and grounding of the BDU. 2.5.1 BDU Interfaces Figure 2-27: BDU: connector panel AC input connector Connect the power cable to the AC power connector. Outline (on the BDU) Voltage range 100–240 VAC...
  • Page 51 Installation of the BDU Rx/Tx connectors for modem Connect the Rx and Tx channels of the modem to the Rx and Tx connectors of the BDU with the 2 supplied Rx/Tx cables (75 Ohm coax, F-F, 1 m). Outline Pin function (on the BDU) number Inner conductor:...
  • Page 52 Installation of the BDU NMEA 0183 The NMEA 0183 connection supports IEC 61162-1 and IEC 61162-2. • IEC 61162-1, baud rate 4800, format 8N1. • IEC 61162-2, baud rate 38400, format 8N1. The baud rate is auto detected by the BDU, the user cannot configure this interface. Supported NMEA strings in order of priority (Talker ID): 1.
  • Page 53 Installation of the BDU RS-232 RJ-45 connector Use the following connector to connect the BDU to the VSAT modem. Outline Signal Function RSSI 2 CM temp out of range DTR/Rx Lock CM power good BUC TXD Ground BUC RXD DSR/TX Mute GMU reset RSSI 1 CM RSSI...
  • Page 54 Installation of the BDU LAN connectors The BDU has four Ethernet connectors (type RJ-45), located at the back of the unit, for PC/laptops, routers, wireless access points. LAN port 5 is for service access at the front. Depending on the VSAT modem, one LAN connector may be used for modem control. The maximum cable length per connection is 100 m.

  • Page 55: Installation Of The Modem

    Installation of the modem 2.6 Installation of the modem The GX Modem Unit comes in two different variants. 1. 407023A SAILOR GX Modem Unit with CX751 iDirect Core Module 2. 407523A SAILOR GX-R2 Modem Unit with SMB3315 iDirect Core Module Both modems can be used with all SAILOR GX and SAILOR GX-R2 antenna systems.
  • Page 56 Installation of the 7523A GX-R2 Modem Unit (SMB3315) RS-232 and RS-422 connectors The 407523A GX-R2 Modem Unit has two sets of serial interfaces (RS-232 and RS-422) for control information to and from the BDU. The two sets of serial ports on the backplane are of two different physical interface standards: One set DB9 and one set RJ-45.
  • Page 57 Installation of the 7523A GX-R2 Modem Unit (SMB3315) Outline (on the modem) Pin function Not used with 407516A BDU. Used with 407016A ACU. Table 2-23: RS-422 connector, male. Used with 407016A ACU Outline (on the modem) Pin function RESET_CM_P Ground Ground RESET_CM_N KEYLINE_CM_P...
  • Page 58 Installation of the 7523A GX-R2 Modem Unit (SMB3315) 2.7.2 To install the 7523A modem To install the modem, do as follows: 1. Slide the modem into a 1U space in a 19” rack, preferably directly below or above the BDU. 2.

  • Page 59: Installation Of The 7023A Gx Modem Unit (Cx-751)

    Installation of the 7023A GX Modem Unit (CX-751) 2.8 Installation of the 7023A GX Modem Unit (CX-751) The following sections describe how to install and connect the 407023A modem to the BDU. 2.8.1 Interfaces of the 407023A GX Modem Unit Connector panel The following figure shows the connector panel of the modem.
  • Page 60 Installation of the 7023A GX Modem Unit (CX-751) Outline (on the modem) Pin function Not connected BUC TXD BUC RXD Not connected Power good GMU reset Temperature out of range Core module RSSI Table 2-26: RS-232 connector, male, outline and pin assignment, modem Outline (on the modem) Pin function Key-line P...
  • Page 61 Installation of the 7023A GX Modem Unit (CX-751) I/O connector for Tx Mute and Rx Lock (future use) The GMU 407023A has one I/O connector for Tx Mute and Rx Lock. Outline (on the GMU) Pin function Not connected Rx Lock out Tx Mute in Table 2-28: I/O connector, outline and pin assignment, modem (future use) (407023A)
  • Page 62 Installation of the 7023A GX Modem Unit (CX-751) GMU cables for 407023A (RS-232 and RS-422) Figure 2-33: GMU cable (RS-422) (407023A) 98-175666-D Chapter 2: Installation 2-38...
  • Page 63 Installation of the 7023A GX Modem Unit (CX-751) Figure 2-34: GMU cable (RS-232) (407023A) 98-175666-D Chapter 2: Installation 2-39...
  • Page 64 Installation of the 7023A GX Modem Unit (CX-751) 2.8.2 To install the 7023A modem To install the modem, do as follows: 1. Slide the modem into a 1U space in a 19” rack, preferably directly below or above the BDU. 2.

  • Page 65: Integration Of A 3Rd Party Ip Device

    Integration of a 3rd party IP device 2.9 Integration of a 3rd party IP device This section describes how to integrate a 3rd party IP device inside the antenna radome of the SAILOR 1000 XTR GX-R2. The antenna has the following interfaces for the integration: •...
  • Page 66 Integration of a 3rd party IP device 2.9.3 Mechanical interface The antenna pedestal is prepared for mounting devices on the side of the pedestal. The mounting screw holes (M5x8mm) can support a special designed mounting bracket to support mounting of a 3rd party hardware device in the antenna. Figure 2-39: Mounting pattern on the pedestal Fasten the mounting bracket with 4.5 Nm Figure 2-40: Mounting pattern, measures...

  • Page 67: Power And Startup

    Power and startup 2.10 Power and startup 1. Connect power to the BDU. 2. Connect power to the VSAT modem. 3. Switch on the BDU. The unit starts up and goes through an initialization procedure: • Antenna POST pending • Antenna SW upload (If the software versions in the ADU and are not the same, a software update is done during startup.) •...

  • Page 68: Setup Of The Antenna

    Chapter 3 Setup of the antenna This chapter has the following sections: • Introduction to the web interface • Settings • Service • Keypad and menus of the BDU • Startup sequence The SAILOR XTR GX-R2 system is not designed to be connected directly Important to the Internet.

  • Page 69: Introduction To The Web Interface

    Introduction to the web interface 3.1 Introduction to the web interface Use the built-in web interface of the BDU to set up the SAILOR XTR GX-R2. Use a standard Internet browser. The menus are grouped in three sections: Dashboard, Settings and Service. Figure 3-1: Dashboard (example) The following figure shows the menu items of the sections Settings and Service.
  • Page 70 Introduction to the web interface 3.1.1 Connecting to the web interface To connect to the web interface do as follows: 1. Switch on the BDU. 2. Wait until the LEDs on the front plate of the BDU show that the system is ready to be configured.
  • Page 71 Introduction to the web interface Sections on the Dashboard Parameter Description ANTENNA VSAT profile Name of the currently active VSAT profile Satellite position Longitude position of the satellite RX polarization LHCP or RHCP, auto-selected by the modem TX polarization Co-pol or X-pol, auto-selected by the modem RX RF frequency Receiving transponder frequency LNB LO frequency...
  • Page 72 Introduction to the web interface Parameter Description POINTING GNSS position latitude Current position of the vessel, reported by built-in GNSS module or external GPS source. GNSS position longitude Vessel heading Ship's heading in degrees with reference to North, provided by ship's gyro.
  • Page 73 Introduction to the web interface Top bar The top bar shows the host name and antenna model. It also has icons to report on the current status of the antenna. Underneath the top bar, to the right, the current antenna status is shown, e.g. Tracking. Figure 3-5: Top bar of the web interface (example) Icon Explanation...

  • Page 74: Settings

    Settings 3.2 Settings In this section you can define a VSAT profile, enter navigation input, set the blocking zones and define settings for added third-party equipment mounted in the antenna. You can also set passwords and user permissions. Furthermore you can access the installation wizard.
  • Page 75 Settings 3.2.2 Modem types The following modem types are supported: • SAILOR GX Modem (GMU) • Generic Modem (used for test and VSAT modems without roaming) For information on configuration of a dual modem system, see Configuration Note on page C-6. SAILOR GX Modem (GMU) To set up the modem type GX Modem, do as follows: Figure 3-8: Setup of SAILOR GX Modem...
  • Page 76 Settings Generic Modem To set up the modem type Generic, do as follows: Figure 3-9: Setup of Generic Modem 1. Use the generic modem profile with any type of single beam VSAT modem. 1. Select the BUC reference. The setting is: TX 50 MHz 2.
  • Page 77 Settings 3.2.3 Network settings On this page you enter the host name and set up the network settings for the LAN ports of the BDU and the LAN ports of the ADU. Figure 3-10: Settings, Network page (example) Static IP or DHCP Client The default setting for LAN Port 3 is DHCP client.
  • Page 78 Settings Gateway setup If the BDU needs to communicate with network units outside the specified sub-nets, you must specify a default gateway (typically a router). The default gateway can be set as a static IP address. Then set the default gateway source to static and enter the IP address of the default gateway.
  • Page 79 Settings BDU LAN port 3 - mode LAN port 1 Modem: LAN Port 3 assigned to LAN Port 1 VLAN / IP-subnet. LAN port 5 Service: LAN Port 3 assigned to LAN Port 5 VLAN / IP-subnet. ADU port 1 BDU LAN Port 3 + ADU LAN Port 1 assigned to VLAN 6 Static IP Used defined IP subnet - VLAN 3...
  • Page 80 Settings VLAN table The VLAN table shows which VLANs are set up per physical Ethernet port on the BDU. U means Untagged, T means Tagged. VLAN 1 through 8 are used internally by the SAILOR XTR GX-R2 antenna Important system. Do not use them with external equipment connected to the LAN ports of the BDU/ACM.
  • Page 81 Settings User defined VLAN's (SNMP from the iDirect Core module / GMU) 12 User defined VLANs are supported. The IDs of the user defined VLANs must be outside the 1-8 range used internally by the SAILOR BDU/ACU switch. (System VLANs, see previous section).
  • Page 82 Settings 3.2.4 Navigation You must set the heading and position before you start the calibration procedure. If you change the heading settings from external to fixed or vice versa you Note must make a new azimuth calibration. 1. Click Settings > Navigation. Figure 3-11: Settings, Navigation (Heading and Position), (example) 2.
  • Page 83 Settings 3. Click Apply. 4. Select the desired position mode. Position mode Description Mode Select one of the following: • GNSS (default) • Manual • External GNSS Select one of the following: • GPS (default) • BEIDOU • GPS + BEIDOU •...
  • Page 84 Settings 3.2.5 Operation in gyro-free mode Heading input: none If input from a gyro compass is not available, information from the GPS position is used when searching for a satellite. When the antenna does not have ship heading input from the vessel's gyro compass, the azimuth direction of the satellite is not known.
  • Page 85 Settings Tracking for satellite elevation above 75 degrees It is not possible to use a system without heading input from the vessel's gyro compass with satellites at an elevation of higher than 75 degrees because the system will not have the required polarization accuracy of the transmitted signal. 3.2.6 Acquisition process and search pattern With heading input or fixed heading 1.
  • Page 86 Settings Without heading input and not fixed heading (Gyro-free) 1. A box search pattern is started and the positions with reception of RF power are checked for up to 10 seconds. If RX lock is detected for more than 20% of the time, the antenna goes to Tracking.
  • Page 87 Settings 3.2.7 Blocking zones You can define blocking zones, i.e. No TX and RX zones by entering azimuth and elevation angles for each blocking zone. The system’s blocking map is built up over some weeks and shows where the actual blocking zones are. This is useful if the antenna looses the signal frequently and you might want to check whether the blocking zones are set up correctly.
  • Page 88 Settings Blocking map for optimization of blocking zones The blocking map is intended as a tool to optimise the blocking zones in order to reduce the antenna’s downtime. It shows the active blocking zones and an automatic evaluation of the antenna reception. Over time the antenna can determine where the signal is blocked by structures on the ship.
  • Page 89 Settings 3.2.8 IoT & management On this page you can set up e-mail, remote syslog, SNMP, diagnostics and statistics reporting, and IoT. Figure 3-17: Settings, IoT & management (example) E-mail setup (secure e-mail) To send e-mails from the antenna you must set up some parameters. SMTP port numbers: •...
  • Page 90 Settings Remote syslog The antenna can send each syslog message to a syslog server to advise the system administrator of the current status of the antenna. To set up sending syslog messages to a syslog server, do as follows: 1. Select Settings > IoT & Management. 2.
  • Page 91 Settings Diagnostics report This report contains information from the ADU and BDU that are relevant for the service personnel during troubleshooting. You can send automatically generated diagnostic reports at fixed intervals. It is also useful documentation of the current setup and contains all parameters set during configuration. The main sections of the diagnostics report are: •...
  • Page 92 Settings The following parameters are recorded in the statistics report: Parameter recorded Description Host name Host name, entered in the web interface on the page Settings > Network. BDU SN BDU serial number ADU SN ADU serial number SW ver. Software version System type SAILOR 1000 XTR GX-R2 4.5W (example)
  • Page 93 Settings Parameter recorded Description Pol.rx Current Rx and Tx polarization modes Pol.tx Rx Lock (%) Rx locked and logon time, in percent, for the Logon (%) sampling interval. Pos Ok (%) Valid position, in percent of the sampling interval. VMU Connection (%) Link with VSAT modem, in percent of the sampling interval.
  • Page 94 It is not possible to connect to the IoT hub or the data stream from external systems. Once the subscription has been purchased from Cobham Satcom a list of IoT Keys will be provided. Each IoT key is unique and will be bound to the antenna the first time it connects.
  • Page 95 Settings To change a password On the page User administration you can change the password for admin or guest. You can bypass the admin password by pressing the left arrow key on the BDU for 5 seconds. Figure 3-20: User administration, change password for admin To change the current password, do as follows: 1.
  • Page 96 Settings To set up permissions for guest user You can manage user access (guest) to certain functions of the SAILOR XTR GX-R2 system. You can select R/W, R/O or no access to a number of functions. This is useful if you want to protect the system against unintended changes or tampering of the system.
  • Page 97 Settings 3.2.11 Installation wizard The installation wizard guides you through the necessary steps to set up the antenna. You start the installation wizard from the section Settings. Figure 3-22: Installation wizard 1. Enter the necessary data on each page and click Next. 2.

  • Page 98: Service

    Service 3.3 Service 3.3.1 Software In this section you can manage software versions, upload and save configurations and reset the SAILOR XTR GX-R2 to factory default. Figure 3-23: Service - Software Upload The following items are required before the software can be updated: •...
  • Page 99 Service 5. The web interface opens directly with the Dashboard page. 6. Click Service in the top bar. The Software page is displayed. 7. Click Choose file and locate the new software file. 8. Click Upload. The upload procedure takes a couple of minutes. When done, the system automatically restarts with the new software version.
  • Page 100 Service To load a configuration from a file, do as follows: 1. Select Service > Software and locate the section Import from file. 2. Click the button Choose file and locate the configuration file (.cfg file) you want to upload. Then click the button Upload. Factory default When resetting SAILOR XTR GX-R2 to factory default, the following settings are deleted:...
  • Page 101 Service 3.3.2 Calibration Before the SAILOR XTR GX-R2 can be used you must select a heading input in order to make an azimuth and cable calibration. The azimuth calibration is required in order to determine the offset of the ADU zero direction to the bow-to-stern line of the ship. This procedure is fully automatic.
  • Page 102 Service To enable automatic azimuth calibration, do as follows: 1. Create a VSAT profile. 2. Click Settings and Activate the satellite profile. 3. Click Service > Calibration. 4. Select Enable in the section Azimuth calibration (active satellite profile). 5. Click Apply. 6.
  • Page 103 Service 5. Click Start and wait typically 5 minutes for the azimuth calibration to finish. A message is displayed when the calibration has completed. In case of failure, see the table in the following section for a description of error codes during calibration. It is strongly recommended to verify the result of a calibration Important performed with user defined data.
  • Page 104 Service attenuation margin is left for the antenna cable. This indicates whether the antenna cable and connectors are in good condition and well crimped. The SAILOR XTR GX-R2 is calibrated now. If the calibration failed there will be a message. If input from the vessel’s gyro compass is not available: Change the Important heading input setting from Fixed to None at Heading –...
  • Page 105 Service 4. Type the user name admin (default) and the password iDirect (default). Figure 3-26: Unified web interface of the Core Module 5. In the menu Commissioning click One Touch Commissioning. 6. Click Start. One Touch Commissioning takes place. When commissioning is completed the antenna will search for the I5 satellite with the highest elevation.
  • Page 106 Service 3.3.5 Line up The SAILOR XTR GX-R2 has been tested at the factory and online on a live satellite link to calibrate the TX polarization unit. You can fine-tune the TX polarization by doing a line up. Figure 3-27: Service - Line up The ship must not move during the line-up procedure.
  • Page 107 Service 3.3.6 Fixed TX gain principle The SAILOR XTR GX-R2 uses a TX IF gain concept. After calibration it provides a fixed average gain from the TX-port of the BDU to the input of the BUC. Advantages of the fixed TX IF gain principle are: •...
  • Page 108 Service 3.3.8 Support On this page you can download this manual from the SAILOR XTR as pdf, download various reports and start a self test of the antenna. You can enable extra diagnostic logging, i.e. include data for modem communication and BUC communication in the diagnostics report.

  • Page 109: Keypad And Menus Of The Bdu

    Keypad and menus of the BDU 3.4 Keypad and menus of the BDU 3.4.1 BDU display and keypad In the BDU display you can see the current state of the system. You can also see events (warnings, errors and information) and how the system has been configured. Use the keypad to navigate through the menu tree.
  • Page 110 Keypad and menus of the BDU Adjusting brightness of the display To adjust the brightness do the following: 1. Press and hold OK for a short moment until BRIGHTNESS XXX% is displayed (XXX is the current brightness value). 2. Hold OK pressed + press for lighter or for darker display.
  • Page 111 Keypad and menus of the BDU ANTENNA Description POINTING ANTENNA STATE: Current state of the antenna, e.g. TRACKING ELEVATION: Current elevation angle of the antenna AZIMUTH: Current azimuth of the antenna, with reference to North POLARISATION RX POLARISATION: RHC or LHC read from connected VSAT modem TX POLARISATION: RHC or LHC read from connected VSAT modem...
  • Page 112 Keypad and menus of the BDU NETWORK Description HOST NAME The host name is used for identification purposes, e.g. in reports. PORT 1 IP Current IP address for LAN 1. MASK 1 Current netmask for LAN 1. PORT 2 IP Current IP address for LAN 2.

  • Page 113: Startup Sequence

    Startup sequence EVENT Description <EVENT> In this menu all active events are listed. Use to go through the active events. If a new event occurs or there is a change in the event list while you are in the EVENTS menu, a * is shown in the upper left corner of the display, next to the menu name.

  • Page 114: Installation Check Lists

    Chapter 4 Installation check lists Use the following sections to verify that the system is ready for customer delivery. 4.1 Installation check list: Antenna Step Task Further information Done Check that the antenna is free of See Obstructions (ADU shadowing) obstructions.

  • Page 115: Installation Check List: Bdu, Connectors And Wiring

    Installation check list: BDU, connectors and wiring 4.2 Installation check list: BDU, connectors and wiring Verification and further Step Task Done information Check that the BDU is grounded correctly, See To ground the BDU on using the mounting bolts and washers. page 2-30 and Grounding and RF protection on page E-1.

  • Page 116: Installation Check List: Functional Test In Harbor

    Installation check list: Functional test in harbor 4.3 Installation check list: Functional test in harbor Step Task Further information Done Check that the antenna is tracking the The logon LED in the BDU display satellite must be steady green and the display shows: TRACKING.

  • Page 117: Chapter 5 Service

    Chapter 5 Service This chapter has the following sections: • Built-in test and LEDs • Removal and replacement of the BDU • Removal and replacement of ADU modules • Troubleshooting basics • Returning units for repair 5.1 Built-in test and LEDs The ADU and the BDU have a Built-In Test Equipment (BITE) function in order to make fault diagnostics easy during service and installation.

  • Page 118: Removal And Replacement Of The Bdu

    Table 5-2: LEDs on the BDU 5.2 Removal and replacement of the BDU There are no parts in the BDU that you can remove or replace. Contact your Cobham Satcom service partner for repair or replacement. 5.3 Removal and replacement of ADU modules All replacement of modules must be done by a Cobham Satcom service partner.

  • Page 119: Troubleshooting Basics

    Troubleshooting basics 5.4 Troubleshooting basics 5.4.1 Overview This section describes an initial check of the primary functions of the SAILOR XTR GX- R2 system, and provides some guidelines for troubleshooting. Generally, if a fault occurs without any obvious reason, it is always recommended to observe the LEDs and the BDU display showing the active events.

  • Page 120: Returning Units For Repair

    Your dealer, installer or Cobham Satcom partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair. Your dealer, installer or Cobham Satcom partner will also take care of any warranty issue.

  • Page 121: Appendix A Technical Specifications

    Appendix A Technical specifications This appendix has the following sections: • Specifications SAILOR 1000 XTR GX-R2 • Specifications SAILOR 600 XTR GX-R2 • Specifications SAILOR XTR BDU 7516A • Specifications SAILOR GX-R2 Modem Unit 7523A • Patents • Outline drawings •...

  • Page 122: Specifications Sailor 1000 Xtr Gx-R2

    Specifications SAILOR 1000 XTR GX-R2 A.1 Specifications SAILOR 1000 XTR GX-R2 The table below shows specifications for the most recent SAILOR 1000 XTR GX-R2 system with ADU P/N 407509C-00541 and 407509D-00541 (with eDome). Some specifications may vary slightly if you have an earlier variant, refer to Specifications, SAILOR 1000 XTR GX-R2 w.
  • Page 123 Specifications SAILOR 1000 XTR GX-R2 Tracking Receiver Internal "all band/modulation type" including e.g. power, DVB-S2X, GSC and modem RSSI Satellite acquisition Automatic - with Gyro/GPS Compass input. Support for gyro free operation. Elevation Range -20° to +120° Cross Elevation +/-37° Azimuth range Unlimited (Rotary Joint) Ship motion, angular...
  • Page 124 Specifications SAILOR 1000 XTR GX-R2 Dimensions (eDome) Height: H 149 cm / 58.7" Diameter: Ø 133 cm / 52.4" Weight 113 kg / 249 lb Table A-1: SAILOR 1000 XTR GX-R2 specifications (Continued) a. Specifications may vary for earlier variants, refer to Specifications, SAILOR 1000 XTR GX-R2 w. Composite radome on page A-5.
  • Page 125 Specifications SAILOR 1000 XTR GX-R2 A.1.1 Specifications, SAILOR 1000 XTR GX-R2 w. Composite radome If you have a SAILOR 1000 XTR GX-R2 with Composite radome, some specifications may vary slightly from the values in the previous section. Refer to the table below for specifications for these antennas, P/N 407509C-00540 SAILOR 1000 XTR GX-R2 ADU (4.5W) or P/N 407509D-00540 SAILOR 1000 XTR GX-R2 ADU (9W).

  • Page 126: Specifications Sailor 600 Xtr Gx-R2

    Specifications SAILOR 600 XTR GX-R2 A.2 Specifications SAILOR 600 XTR GX-R2 The table below shows specifications for the most recent SAILOR 600 XTR GX-R2 systems with ADU P/N 407506A-00543 (4.5 W with aluminum pedestal and eDome) or ADU P/N 407506D-00542 (9 W with aluminum pedestal and composite radome). Some specifications may vary slightly if you have an earlier variant, refer to Specifications, earlier variants of SAILOR 600 XTR GX-R2 on page A-8.
  • Page 127 Specifications SAILOR 600 XTR GX-R2 Polarisation Circular (RHCP, LHCP) independent controlled for Rx and Tx Tracking Receiver Internal "all band/modulation type" including e.g. power, DVB-S2X, GSC and modem RSSI Satellite acquisition Automatic - with and without Gyro/GPS Compass input. Support for gyro free operation. Elevation Range -20°...
  • Page 128 Specifications SAILOR 600 XTR GX-R2 A.2.1 Specifications, earlier variants of SAILOR 600 XTR GX-R2 If you have an earlier variant of SAILOR 600 XTR GX-R2 ADU, some specifications vary slightly from the values in the previous section. Refer to the following tables for these specifications.
  • Page 129 Specifications SAILOR 600 XTR GX-R2 Specifications for other variants are listed in the following tables (see P/N in the table headers). These tables only show the specifications that are different from those of the latest variant (in section A.2 and ). P/N 407506A-00541 SAILOR 600 XTR GX-R2 ADU (4.5W) (carbon pedestal and eDome) Transmit Gain...

  • Page 130: Specifications Sailor Xtr Bdu 7516A

    Specifications SAILOR XTR BDU 7516A A.3 Specifications SAILOR XTR BDU 7516A BELOW DECK UNIT (BDU) 7516A Dimensions 1U 19" rack mount HxWxD: 4.4 x 48 x 33 cm / 1.73" x 18.9" x 13" Weight 3.6 kg / 7.9 lb Temperature (ambient) Operational: -25°C to +55°C / -13°F to +131°F Storage: -40°C to +85°C / -40°F to +185°F...

  • Page 131: Specifications Sailor Gx-R2 Modem Unit 7523A

    Specifications SAILOR GX-R2 Modem Unit 7523A A.4 Specifications SAILOR GX-R2 Modem Unit 7523A 7523A - SAILOR GX-R2 MODEM UNIT Modem hardware SMB3315 iDirect Core Module Modem protocols Generic, OpenAMIP, OpenBMIP, SNMP Dimensions 1U 19” Rack Mount HxWxD: 4.4 x 48 x 33 cm/ 1.73” x 19” x 13” Weight 2.7 kg / 6.0 lb Humidity...

  • Page 132: Patents

    Patents A.4.1 Specifications SAILOR GX Modem Unit 7023A 7023A - SAILOR GX MODEM UNIT Modem hardware CX751 iDirect Core Module Modem protocols Generic, OpenAMIP, OpenBMIP, Custom protocol Dimensions 1U 19” Rack Mount HxWxD: 4.4 x 48 x 33 cm/ 1.73” x 19” x 13” Weight 3.5 kg / 7.7 lb Humidity...

  • Page 133: Outline Drawings

    Outline drawings A.6 Outline drawings A.6.1 ADU SAILOR 1000 XTR GX-R2 (eDome) Figure A-1: Outline drawing: ADU (S1000, eDome) 98-175666-D Appendix A: Technical specifications A-13...
  • Page 134 Outline drawings A.6.2 ADU SAILOR 1000 XTR GX-R2 (Composite radome) Figure A-2: Outline drawing: ADU (S1000, Composite radome) 98-175666-D Appendix A: Technical specifications A-14...
  • Page 135 Outline drawings A.6.3 ADU SAILOR 600 XTR GX-R2 (eDome) Figure A-3: Outline drawing: ADU (S600, eDome) 98-175666-D Appendix A: Technical specifications A-15...
  • Page 136 Outline drawings A.6.4 ADU SAILOR 600 XTR GX-R2 (Composite radome) Figure A-4: Outline drawing: ADU (S600, Composite radome) 98-175666-D Appendix A: Technical specifications A-16...
  • Page 137 Outline drawings A.6.5 BDU Figure A-5: Outline drawing: BDU 98-175666-D Appendix A: Technical specifications A-17...
  • Page 138 Outline drawings A.6.6 GMU (407523A) Figure A-6: Outline drawing: GMU (407523A) 98-175666-D Appendix A: Technical specifications A-18...
  • Page 139 Outline drawings A.6.7 GMU (407023A) Figure A-7: Outline drawing: GMU (407023A) 98-175666-D Appendix A: Technical specifications A-19...

  • Page 140: Appendix B Dual Antenna Solution

    Appendix B Dual antenna solution This appendix has the following sections: • Introduction • Installation of the dual antenna solution • Configuration of the dual antenna solution • Dual antenna software upgrade procedure • Flow chart for installation of the dual antenna solution •...
  • Page 141 Installation of the dual antenna solution RX (L-Band) BUC M&C (RS-232) ACU M&C (Ethernet) Keyline (RS-422) RX combiner (Master) RX (L-Band) TX (L-Band) ADU (Master) BUC M&C (RS-232) ACU M&C (Ethernet) Modem Keyline (RS-422) TX (L-Band) RX (L-Band) TX Splitter Keyline (RS-422) (Slave) TX (L-Band)
  • Page 142 Installation of the dual antenna solution B.2.2 Installation To install the dual antennas, do as follows: 1. Install the master ADU, BDU, the RX combiner and the VSAT modem. 2. Install the slave ADU, BDU and the TX splitter. 3. Provide vessel heading input to the master BDU and slave BDU. 4.

  • Page 143: Configuration Of The Dual Antenna Solution

    Configuration of the dual antenna solution Cable Connection Purpose Slave BDU Rx in to RX splitter in Rx when slave is active GMU Rx in to RX splitter out Rx from GMU Table B-1: Dual mode antenna, cabling (Continued) B.3 Configuration of the dual antenna solution B.3.1 Overview The master antenna VSAT profile is configured the same way as a single antenna system.
  • Page 144 Configuration of the dual antenna solution On the DASHBOARD, section SYSTEM INFO, there is a link saying Slave ADU or Master ADU where you can switch between the master/slave dashboard. Below the top bar you can see whether the current system is active or not. Figure B-3: Dual-antenna mode, link on DASHBOARD (example for Ku antenna) The dual-antenna system switches between the 2 antennas in the following scenarios: •...
  • Page 145 Configuration of the dual antenna solution Flow chart for installation of the dual antenna solution Figure B-4: Flow chart for dual antenna installation 98-175666-D Appendix B: Dual antenna solution...
  • Page 146 Configuration of the dual antenna solution B.3.2 To configure the Master BDU The configuration of the master BDU depends on which ports are used and how your network has been configured. Configure the Master BDU VSAT profile exactly the same way as a single SAILOR XTR GX-R2 system.
  • Page 147 Configuration of the dual antenna solution B.3.3 To configure the Slave BDU The Slave BDU is configured to use the Master BDU as VSAT profile. The VSAT profile must point to the IP address of the Master BDU, that is the IP address of the LAN port at which the Master/Slave communication cable is connected.
  • Page 148 Configuration of the dual antenna solution Figure B-8: Dual-antenna mode, blocking zones — azimuth and elevation B.3.5 To make an OTC for dual antenna systems Do not power up the GMU at this point in time. Important 1. Make an azimuth calibration with both antenna systems (master and slave) using manual azimuth calibration mode and one of the GX satellites, Make sure you have line-of-sight.
  • Page 149 Configuration of the dual antenna solution B.3.6 Dual antenna software upgrade procedure When making a software upgrade of a dual antenna system, it must be done in the correct order to limit downtime of the VSAT service. It is recommended to do the upgrade at a location where both antennas have connection to the satellite and are outside blocking zones.

  • Page 150: Dual Antenna Splitter Cable

    Dual antenna splitter cable B.4 Dual antenna splitter cable Figure B-9: Splitter cable 98-175666-D Appendix B: Dual antenna solution B-11...

  • Page 151: Appendix C Miscellaneous

    Appendix C Miscellaneous C.1 Performance optimization for blockage C.1.1 Encountering blockage, configured with multiple satellites. Definition of blockage In most VSAT installations the VSAT antenna is installed in a position with areas of blockage. Blockage is often caused by the vessel's masts, stacks and other equipment installed on board.
  • Page 152 Performance optimization for blockage Minimum elevation angle One safe way of getting optimum performance under the current conditions is to switch to a satellite in view as fast as possible. This is done by having well defined satellite parameters in the VSAT modem configuration. It is the VSAT modem that has the task of selecting the correct satellite, and since the VSAT modem is only concerned about the satellite visibility at the current geographic position, it is very important to enter the minimum elevation of a satellite at which a stable link can be established.

  • Page 153: Dual Modem Operation

    Dual modem operation C.2 Dual modem operation C.2.1 Introduction The SAILOR XTR GX-R2 Dual Modem feature supports the use of a GX modem unit and a generic modem connected to the same SAILOR XTR GX-R2 antenna system. The SAILOR XTR GX-R2 antenna system uses the GX modem unit when the GX satellite profile is active and automatically switches to use the generic modem when the generic satellite profile is activated.
  • Page 154 Dual modem operation C.2.3 System overview This section describes the system overview and functionality. The below figure shows how the different units are interconnected. Figure C-1: Dual modem system overview 98-175666-D Appendix C: Miscellaneous...
  • Page 155 Dual modem operation The GMU uses the GX satellite profile of the SAILOR XTR GX-R2 system. The secondary modem e.g. Comtech SLM-5650B Modem uses the generic satellite profile of the SAILOR XTR GX-R2 system. The generic satellite profile must be configured to activate a GPIO pin that activates the RF switch in order to switch in the Tx signal of the secondary modem as well as switch out the Tx signal of the GX modem.
  • Page 156 Dual modem operation C.2.4 Installation This section describes how to install the SAILOR XTR dual modem GX antenna system. Antenna system installation Install the SAILOR XTR GX-R2 antenna system as described in Chapter 2, Installation. SAILOR GX modem installation Install the GX modem in the rack and connect the RF switch, RF splitter and cables as shown in Figure C-1 on page C-4.
  • Page 157 Dual modem operation SAILOR XTR generic profile The generic satellite profile must be configured with all the satellite parameters and LNB/BUC LOs according to the Comtech SLM-5650 modem configuration. See example below. Figure C-2: Generic VSAT profile In the example above, the BUC reference signal is set to use the 10 MHz reference clock generated by the modem on its Tx connector.
  • Page 158 Dual modem operation The antenna will detect modem RX Lock if pin 8 (CM RSSI) on RS-232 port is above 1000 mV. See the table below for pinout. Outline Signal Function RSSI 2 CM temp out of range DTR/Rx Lock CM power good BUC TXD Ground...
  • Page 159 Dual modem operation Signal function Name Rx TTL Fault RxFLT Reserved for Redundancy Switch SLM-5650 modem, Table C-4: Auxiliary Connector J9 Pin 7 of the auxiliary connector (Table C-4) provides an analogue signal to aid antenna pointing. The analogue signal will be zero volts when the modem is not locked to a carrier.
  • Page 160 Dual modem operation The SAILOR XTR GX-R2 antenna can receive from 17.7 GHz to 20.2 GHz in three overlapping bands of 1 GHz. It is important that the SLM-5650 Rx frequency is configured to match these Rx bands. See the table below. RF High L-Band Low L-Band High...

  • Page 161: Appendix D Command Line Interface

    Appendix D Command line interface D.1 Connection modes After you have done the initial configuration and connected the SAILOR XTR to your network, you can use SSH to configure the SAILOR XTR. You can also set up VSAT modem parameters. Note that the following sections cover the command line interface for all SAILOR XTR antennas.
  • Page 162 List of commands • status • system • test • iothub D.2.1 antenna_data Command Description antenna_data Shows detailed information of this specific command. Shows current antenna type. Example output: antenna_data type UCLI:/$ antenna_data type System: 7509D Type: 2 Oem: inmarsat sub type: 0 lnb type: 1 buc type: 4...
  • Page 163 List of commands D.2.4 demo Command Description Shows detailed information of this specific command. demo demo start Starts a demo pattern where the antenna will turn azimuth, elevation and cross elevation until it receives the command demo stop. demo stop Stops the antenna demo pattern.
  • Page 164 List of commands Command Description help config Shows the sub commands, unit and description for the command config. help demo Shows the sub commands, unit and description for the command demo help dual Shows the sub commands, unit and description for the antenna command dual antenna help exit...
  • Page 165 List of commands D.2.10 system Command Description system Shows detailed information of this specific command. system restart Sends a command to the BDU to restart the system instantaneously. It makes a power-on self test and then points to the last used satellite. system info Shows the software version, part names and serial numbers of the SAILOR 1000 XTR GX-R2 4.5W.
  • Page 166 List of commands Command Description iothub_schedule set Sets iothub scheduler configuration <group> [parameter] parameters. <value> iothub_schedule read Reads iothub scheduler configuration <group> [parameter] parameters. <value> Table D-12: UCLI command: iothub (Continued) 98-175666-D Appendix D: Command line interface...

  • Page 167: Appendix E Grounding And Rf Protection

    Appendix E Grounding and RF protection E.1 Introduction E.1.1 Reasons for grounding Grounding the SAILOR XTR GX-R2 system is required for at least two reasons: • Safety: Lightning protection of persons and equipment. • Protection: ESD (Electro Static Discharge) protection of equipment. E.1.2 Safety First of all grounding of the system is required for safety reasons.

  • Page 168: Grounding Recommendations

    Grounding Recommendations E.2 Grounding Recommendations E.2.1 To ground the BDU The BDU should be grounded to the ship/hull. For this purpose you may use a short ADU cable and a grounding kit. Further, the BDU must be grounded at its grounding stud in order to ensure proper grounding if the short ADU cable is disconnected.
  • Page 169 Grounding Recommendations electrical contact to the hull. Use serrated washers when securing the mounting bolts and seal the joint with protective coating to avoid corrosion. Antenna bottom Mounting base M12 bolt Serrated washer (stainless steel) (stainless steel) Figure E-2: Grounding the ADU For optimum grounding use the mounting bolt located Note closest to the ADU cable plate, see To ground the ADU on...
  • Page 170 Grounding Recommendations To ground the ADU For optimum grounding use the mounting bolt located Note closest to the ADU cable plate, see To ground the ADU on page 2-21. Terminal grounded at the hull (recommended) In this case the ADU is grounded to the ship via one (or more) of its mounting bolts. Make sure to remove painting, dirt, grease etc.
  • Page 171 The BDU should preferably be grounded with the short ADU cable and a grounding kit (available from Cobham Satcom). Further, the BDU must be grounded at its grounding stud in order to ensure a proper grounding if the short ADU cable is disconnected.
  • Page 172 Grounding Recommendations The ground connection must be established at a dedicated RF ground (either capacitive or electrical coupled). Bear in mind that the ADU ground connection is to Important be made at the same electrical ground potential as the BDU (see To ground the ADU). To ground the ADU If the mounting base of the ADU is electrically connected to any other ground potential than the BDU (e.g.
  • Page 173 Grounding Recommendations illustration below. The crimp terminals must be a marine approved type e.g. the DuraSeal series from Raychem. Antenna: M12 Insulated Ring Terminal (Raychem, DuraSeal Series ) Terminal: Appropriate size Insulated Ring Terminal (Raychem, DuraSeal Series ) Figure E-6: Separate ground cable Ground cable - connection Mount the ground cable close to and parallel to the shielded coax cable thus minimizing ground loop problems.
  • Page 174 Grounding Recommendations isolation has to be implemented on all four mounting bolts (including the bolt securing the ground cable). Isolating washer Plain washer (stainless steel) Spring washer (stainless steel) Isolating shoulder bush Figure E-7: Isolation of the ADU from the mounting base The ground cable must be connected at one of the mounting/grounding bolts on the ADU as illustrated below.

  • Page 175: Jumper Cable For Grounding

    Jumper cable for grounding E.3 Jumper cable for grounding Figure E-9: Jumper cable for grounding (specifications) 98-175666-D Appendix E: Grounding and RF protection...

  • Page 176: Appendix F Event Messages

    Appendix F Event messages F.1 Overview The SAILOR XTR GX-R2 detects events during • POST (Power On Self Test) – a self test performed at every power-up. • Self test – started in the web interface • CM (Continuous Monitoring) – automatically performed while the system is in operation.

  • Page 177: List Of Events

    List of events F.2 List of events (09-01-2023) Module Type Description Explanation 08061-0 WARNING VMU linux shell The specified password (root) for the password satellite modem is not accepted by the modem. 08062-0 WARNING VMU debug shell The specified password (user) for the password satellite modem is not accepted by the modem.
  • Page 178 List of events Module Type Description Explanation 08076-0 WARNING Dual mode The system is configured as a dual configuration antenna system, but the master and slave systems are not identical. The dual mode function may not work properly or performance could be degraded. Info code: xxxxxxx1 = Antenna types are different xxxxxxx2 = Antenna subtypes are different xxxxxxx3 = Software versions on...
  • Page 179 List of events Module Type Description Explanation 0807E-0 WARNING Keyline signal The keyline signal on the dual antenna master does not match the keyline signal on the slave. Check that the keyline splitter cable is connected to the RS422 connectors. When fixed, the BDUs need to be rebooted to clear the event.
  • Page 180 List of events Module Type Description Explanation 08089-0 INFO Socat A reboot was initiated by the socat workaround workaround. Check diagnostics log to reboot verify no false positive. 0808A-0 INFO POST recovery A reboot was initiated by the system to initiated clear an error state.
  • Page 181 List of events Module Type Description Explanation 08521-0 ERROR Azi axis Azimuth axis zero reference not found. calibration Check belt and zero reference module. Info: 0x00000001: Timeout (operation did not complete in time) 0x00000010: Encoder or mechanical problem 0x00000020: Zero reference not found 0x00000040: End stop not found.
  • Page 182 List of events Module Type Description Explanation 08541-0 WARNING BUC voltage low The voltage for the BUC is too low, probably caused by a malfunctioning VIM or BUC. 08542-0 WARNING BUC voltage The voltage for the BUC is too high high probably caused by a malfunctioning VIM.
  • Page 183 List of events Module Type Description Explanation 08844-0 WARNING BUC voltage out The BUC voltage is out of range. of range 08845-0 WARNING LNB voltage out The LNB voltage is out of range. The LNB of range might be switched off to protect the power supply circuitry.
  • Page 184 List of events Module Type Description Explanation 08A03-0 WARNING GX Core Module The Power Good signal from the Core power Module is low. The issue can either be: - Internal Core Module or internal cable failure - Temperature of Core Module is too high and it has been turned off (*) - GMU has been manually switched off on the front panel (*) (*) = Only on systems...
  • Page 185 List of events Module Type Description Explanation 0A081-0 Antenna ERROR ISCM error Communication error with ISCM. Info: 0x00000001: Key line signal 0A100-0 Antenna ERROR ISCM Gyro Internal communication error on ISCM. communication 0A101-0 Antenna ERROR ISCM Internal communication error on ISCM. Accelerometer communication 0A102-0...
  • Page 186 List of events Module Type Description Explanation 0A285-0 Antenna INFO Azi Motor Over Over current protected activated. Check current fault free movement of antenna. 0A286-0 Antenna ERROR Azi Motor No No communication with motor. Check response cable. 0A300-0 Antenna ERROR Xel Motor prod Internal production data invalid.
  • Page 187 List of events Module Type Description Explanation 0A483-0 Antenna WARNING Ele Motor Over Motor temperature too high. temperature warning 0A484-0 Antenna ERROR Ele Motor Over Motor temperature too high. Motor shut temperature down. fault 0A485-0 Antenna INFO Ele Motor Over Over current protected activated.
  • Page 188 List of events Module Type Description Explanation 0A603-0 Antenna ERROR Pol motor Pol motor initialisation failed. initialisation 0B060-0 APSM INFO NMEA 0183 No valid NMEA input. Check NMEA 0183 parse error cable. 0B061-0 APSM WARNING Heading data No valid heading input received. Check NMEA 0183 cable.
  • Page 189 List of events Module Type Description Explanation 0B072-0 APSM INFO APSM EBUS Voltage too low. Under voltage lockout 0B073-0 APSM INFO APSM LNB Voltage too low. Under voltage lockout 0B074-0 APSM INFO APSM Main Voltage too low. Under voltage lockout 0B080-0 APSM INFO...
  • Page 190 List of events Module Type Description Explanation 0B0A1-0 APSM ERROR BDCM No communication with BDCM. Check Communication main antenna cable. error 0D000-0 BDCM WARNING BDU PSU BDU PSU temperature too high. temperature too high 0D001-0 BDCM WARNING BDU PSU fan BDU PSU fan does not work.

  • Page 191: Appendix G Inmarsat Gx Satellites

    Appendix G Inmarsat GX satellites This appendix contains examples of satellite data for azimuth calibration. The following figure shows the coverage map of the GX service. Global Xpress network available Extendable Global Xpress over at least 99% of this area coverage via steerable beams 90°...

  • Page 192: Ce (Red

    Appendix H Approvals H.1 CE (RED) 98-175666-D...

  • Page 193: Inmarsat Type Approval (Sailor 1000 Xtr Gx-R2

    Inmarsat type approval (SAILOR 1000 XTR GX-R2) H.2 Inmarsat type approval (SAILOR 1000 XTR GX-R2) 98-175666-D Appendix H: Approvals...

  • Page 194: Inmarsat Type Approval (Sailor 600 Xtr Gx-R2

    Inmarsat type approval (SAILOR 600 XTR GX-R2) H.3 Inmarsat type approval (SAILOR 600 XTR GX-R2) 98-175666-D Appendix H: Approvals...

  • Page 195: Chinese Mitt Order 32 (China-Rohs 2

    The units are marked with following EFUP symbol with the year of production: Doc. No. 99-181617-B Thrane & Thrane A/S trading as Cobham Satcom www.cobhamsatcom.com Registered no.: DK - 65 72 46 18. Registered address: Lundtoftegaardsvej 93 D, 2800 Kgs. Lyngby, Denmark...

  • Page 196: Brazilian Approvals

    Brazilian approvals H.5 Brazilian approvals 98-175666-D Appendix H: Approvals...
  • Page 197 Brazilian approvals 98-175666-D Appendix H: Approvals...
  • Page 198 Brazilian approvals 98-175666-D Appendix H: Approvals...
  • Page 199 Brazilian approvals 98-175666-D Appendix H: Approvals...
  • Page 200 Glossary Glossary Antenna Control Unit ACU Digital Module. A main processor board in the ACU. Antenna Diversity Solution AIMO Antenna Interface Module APSM Antenna Power Supply Module BDCM BDU Control Module Below Deck Unit BEIDOU Chinese satellite navigation system BITE Built-In Test Equipment Block Up Converter Customer Furnished Equipment...
  • Page 201 Glossary International Electrotechnical Commission Internet of Things Internet Protocol ISCM Inertial Sensor Module Inertial Sensor Module Keyboard and Display Module of the BDU Local Area Network Light Emitting Diode LGPL Lesser General Public License Left Hand Circular LHCP Left Hand Circular Polarization Long-Term Evolution (also called 4G) Management Information Base Network IDentification...
  • Page 202 Glossary ROSS Roaming Oceanic Satellite Server SNMP Simple Network Management Protocol. An Internet-standard protocol for managing devices on IP networks. It is used mostly in network management systems to monitor network-attached devices for conditions that warrant administrative attention. UCLI Command Line Interface VLAN Virtual LAN 98-175666-D...
  • Page 203 Index Index description 1-3 access grounding 2-30 limit 3-29 LED 5-1 ACMAntenna Control Module 3-11 save settings 3-33 acquisition BDU display gyro-free 3-19 description 3-42 search pattern 3-18 BDU rack version search pattern, inclined orbit 3-18 installing 2-26 time 3-19 BEIDOU 3-16 administrator BITE test 5-1...
  • Page 204 Index command line interface D-1 display config D-2 BDU, description 3-42 demo D-3 distance dual antenna D-3 antenna to radar 2-14 exit D-3 DNS setup 3-10 modem D-4 drainage of antenna 2-16 status D-4 drawing supported commands D-1 ADU A-13 A-15 system D-5 dual antenna...
  • Page 205 Index flange thickness 2-8 interference 2-14 flatness 2-8 2-10 from radar 2-14 RF E-1 IoT 3-22 hub configuration 3-27 gain subscription 3-27 fixed TX 3-40 IP address gateway setup 3-11 for web interface 3-3 3-31 3-39 GLONASS 3-16 static 3-10 GMU connector 2-37 IP device GNSS...
  • Page 206 Index mast 2 braces 2-12 obstructions 3 braces 2-12 2-13 distance and size 2-5 design 2-7 one touch commissioning 3-37 flange thickness 2-8 opening antenna 2-21 flatness 2-8 2-10 order numbers 1-11 foundation 2-7 OTC 3-37 gusset plates 2-8 dual antenna B-9 height 2-7 outline drawing steel type 2-7...
  • Page 207 Index roll period software update limitations 2-4 automatic rollback 3-32 mounting height 2-4 recover 3-32 ship 2-4 software version rollback recovery 3-32 software upload 3-32 verify 3-32 RS-232 specifications A-1 connector 2-29 2-32 2-35 spreadsheet RS-422 statistics report 3-26 connector 2-29 2-32 2-35 static IP 3-3...
  • Page 208 Index upload configuration 3-32 3-33 user CLI D-1 user permissions 3-29 setup 3-29 verification tracking mode 5-3 VLAN 3-13 user defined, example 3-14 VMU connector 2-31 2-35 VSAT profiles 3-7 warning messages F-1 warranty 5-4 web interface connect 3-3 LAN connector 2-30 2-33 2-36 modem 3-38...
  • Page 209 98-175666-D www.cobhamsatcom.com...

This manual is also suitable for:

Satcom sailor 1000 xtr gx-r2Satcom sailor 600 xtr gx-r2

Table of Contents

Save PDF