Elektro-Automatik EA-PU 10000 6U Manual

Elektro-Automatik EA-PU 10000 6U Manual

Programmable dc power supply
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MANUAL
EA-PU 10000 6U
Programmable
DC Power Supply
© EA Elektro-Automatik in 2023, this information is subject to change without notice
01113010_manual_pu_10000_6u_60kw_en_02

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Summary of Contents for Elektro-Automatik EA-PU 10000 6U

  • Page 1 MANUAL EA-PU 10000 6U Programmable DC Power Supply © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 2: Table Of Contents

    3.7.1 Parallel operation in master-slave (MS) 2.1.2 Packaging 3.7.2 Series connection 2.1.3 Storage Unpacking and visual check Installation 2.3.1 Safety procedures before installation and use 24 © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 3 Attention! The part of this document that deals with the handling of features on the control panel is only valid for devices with firmwares “KE: 3.06”, “HMI: 2.05” and “DR: 1.0.2.20” or higher. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 4: General

    Symbol for general notices Warranty EA Elektro-Automatik guarantees the functional competence of the applied technology and the stated performance param- eters. The warranty period begins with the delivery of free from defects equipment. Terms of guarantee are included in the general terms and conditions of EA Elektro-Automatik.
  • Page 5: Disposal Of Equipment

    Maximum current of the device in Ampere Maximum voltage of the device in Volt („10360“ = 360 Volt) Series: 10 = Series 10000 Type identification: PU = Power Unit © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 6: Intended Usage

    Read and understand the operat- ing guide before using this device. Non-adherence of the instructions in the operating guide can result in serious injury or death. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 7: Safety

    • necessary to open the device. Always configure the various protecting features against overcurrent, overvoltage etc. for sensitive loads • to what the target application requires! © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 8: Responsibility Of The Operator

    • Furthermore, anyone working with the equipment is responsible for ensuring that the device is at all times technically fit for use. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 9: Alarm Signals

    Only if the current and voltage are supplied by the device as adjustable in the range of 0-100% FS, the device can be consid- ered as fully operational. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 10: Technical Data

    1.8.2 General technical data Display: 6 LED with different colors Controls: 1 pushbutton © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 11: Specific Technical Data

    0 - 10 V: ≤0.2%, 0 - 5 V: ≤0.4% Device confi guration Parallel operation Up to 64 units of any power class in series 10000 starting from 5 kW, with Master-Slave bus and Share-Bus © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 12 Dimensions (W x H x D) Enclosure: 19“ x 6U x 668 mm (26.3 in) Weight 76 kg (168 lb) Weight with water cooling 82 kg (180 lb) © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 13 Article numbers Standard 01113014 01113015 01113016 Standard + Water Cooling 01463005 01463006 01463007 *1 At 100% power and 100% output voltage BWLL = band width limit © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 14: Views

    1.8.4 Views 1.8.4.1 Technical drawings PU 10000 6U Side view of the air-cooled version shown © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 15 6. DC output terminal (copper blades) 7. Share bus connectors to set up a system for parallel connection 8. AC input connector 9. Remote sense connectors © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 16 6. DC output terminal (copper blades) 7. Share bus connectors to set up a system for parallel connection 8. AC input connector 9. Remote sense connectors 10. Water inlet and outlet © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 17: Control Elements

    For quick and easy access to the most important DC output related values when the device isn’t in master-slave mode. This port has reduced functionality compared to the rear port. Status indicators (LED) These six color LEDs show the device status. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 18: Construction And Function

    There are digital, microprocessor controlled components (KE, DR, HMI), which can be target of firmware updates. Share & Sense Power blocks Controller (DR) ≈ ≈ Commu- Commu- nication nication PU 10000 (KE) (KE) Block diagram © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 19: Scope Of Delivery

    As a side effect, this type of cooling also reduces audible noise. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 20: The Control Panel (Hmi)

    LED “Error” lighting up, indicated an MSP alarm (see section «3.6 Device alarm handling» for more information about this alarm) which is normal for not yet initialized slave. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 21: Usb Port (Rear Side)

    If remote control is in operation the interface module has no priority over either the USB port or the analog interface and can, therefore, only be used alternately to these. However, monitoring is always available. Switch off device before adding or removing modules! © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 22: Analog Interface

    The Sense cover must be installed during operation, because there can be hazardous voltage on the sense lines! Reconfiguration on the Sense terminals is only permissible if the device is disconnected from AC supply and all DC sources! © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 23: Master-Slave Bus

    The water taps are located on the rear side of the device, also see the rear view drawing in section 1.8.4 . Details about the connection, requirements and use of the water cooling can be found in section 2.3.4 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 24: Installation & Commissioning

    Both, master and slave unit, must be of same rating regarding voltage and ideally also current and power. There are several possible combinations of standard models and the power units: © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 25 Continuous operation at the approved limit generates heat which must be removed, as well as voltage • loss which depends on cable length and heating. To compensate for these the cable cross section should be increased and the cable length reduced. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 26: Installing The Device

    The required air flow would be insufficient. This wouldn’t actually apply to water cooled models, but the construction of the entire device isn’t made for operation in this position. Acceptable and unacceptable installation positions (air or water cooled, air cooled shown): Standing surface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 27: Installing The Water Cooling

    24.31 25.16 27°C 14.08 15.68 17.24 18.57 19.83 21.11 22.23 23.31 24.32 25.22 26.1 28°C 14.96 16.61 18.14 19.38 20.86 22.07 23.18 24.28 25.25 26.2 27.18 © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 28 118.3 120.2 2.3.4.4 Notes • The water flow should be started prior to powering the device, but at least prior to switching the DC terminal on © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 29: Connection To Ac Supply

    See section «2.3.5.4 Mounting the strain relief» . Figure 9 - Example for an AC cable (wire bundling) © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 30 The cross section of that line must be at least the same as with the ground conductor in the AC supply cables. Figure 12 - Grounding point © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 31: Connection To Dc Loads

    90° up or down • space saving in depth • • no bending radius horizontal lead • space saving in height • • large bending radius © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 32: Grounding Of The Dc Output

    Dangerous voltage on the sense terminals! The sense cover must always be installed. Figure 13 - Example for remote sensing wiring (DC terminal and Sense terminal covers left away for illustrative purposes) © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 33: Installation Of An Interface Module

    (PCB) so that the mod- ule is properly aligned on the rear wall of the device. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 34: Connecting The Analog Interface

    Refer to «2.3.13 Initial commission» . Only after successful checking of the device as listed may it be operated as usual. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 35: Operation And Application

    = transient time to below the adjusted value for a short time. t = transient time settle the output voltage. to settle the output voltage. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 36: Current Regulation / Constant Current / Current Limiting

    FPGA controller, being only a little slower than other controllers inside the main control circuit. Clarification: = (U ) * I © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 37: Alarm Conditions

    DC output reaches the adjusted OPP limit. • This function serves to protect the connected load application so that this isn’t overloaded and possibly damaged due to an excessive power consumption. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 38: Share Bus Fail

    In case the system is initialized only later on, the slave will signal SF. The alarm must be acknowledged after the cause of the alarm has been removed. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 39: Manual Operation

    DC output related parameters via the front USB port. The button can also be used to acknowledge device alarms signaled by LED “Error”. Configuration of parameters via one of the USB ports is considered as remote control and is thus described in 3.5 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 40: Remote Control

    OUTPut[:STATe] [SOURce:]VOLTage:LIMit:HIGH? OUTPut[:STATe]? [SOURce:]VOLTage:LIMit:LOW [SOURce:]CURRent [SOURce:]VOLTage:LIMit:LOW? [SOURce:]CURRent? [SOURce:]VOLTage:PROTection[:LEVel] [SOURce:]CURRent:LIMit:HIGH [SOURce:]VOLTage:PROTection[:LEVel]? [SOURce:]CURRent:LIMit:HIGH? STATus:OPERation? [SOURce:]CURRent:LIMit:LOW STATus:QUEStionable? [SOURce:]CURRent:LIMit:LOW? SYSTem:ALARm:ACTion:PFAil [SOURce:]CURRent:PROTection[:LEVel] SYSTem:ALARm:ACTion:PFAil? [SOURce:]CURRent:PROTection[:LEVel]? SYSTem:ALARm:COUNt:OCURrent? [SOURce:]POWer SYSTem:ALARm:COUNt:OPOWer? [SOURce:]POWer? SYSTem:ALARm:COUNt:OTEMperature? [SOURce:]POWer:LIMit:HIGH SYSTem:ALARm:COUNt:OVOLtage? © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 41: Interface Monitoring

    The timeout of the monitoring can be changed anytime via remote control; the new value would only be valid after the • current timeout has elapsed The interface monitoring doesn’t deactivate the Ethernet connection timeout, so these two timeouts can overlap • © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 42: Remote Control Via The Analog Interface

    The same is required for PF and OT in case the related EA Power Control settings Other -> DC input/output state after PF alarm or Other -> DC input/output state after OT alarm are set to Off. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 43 10 V range. In the 5 V range this resolution halves. Due to tolerances, the truly achievable resolution can be slightly lower. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 44 -> REM-SB level” being set to “Normal”, it requests to switch the DC output on. So when activating remote control, the DC output will instantly switch on. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 45 The AI provides the actual values on the DC output as current and voltage monitor. These can be read using a standard multimeter or an analog input of a PLC etc. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 46: Device Alarm Handling

    (short-circuit) BNC cables or simply when at least one of the share bus connectors is wired to an- Fail other device while the device signaling the alarm isn’t (yet) configured for master-slave operation. For details also see 3.3.6 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 47: Other Applications

    In order for this bus to work correctly, at least the DC minus poles of all units have to be connected, because DC minus is the reference for the share bus. Principle view (without load): Share bus connection Master-slave bus © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 48 51 kW, which is even less than the single 60 kW unit can provide. However, when switching to the 60 kW unit as master, the system will result in 63 kW total power. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 49 With any of the other available interfaces, the translation of values is to be done by the software. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 50 OCP alarm though the global OCP limit of the MS system was not reached. The same can occur with the OPP alarm. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 51: Series Connection

    GND pins of the analog interfaces connected in parallel, which may happen automatically when con- necting them to a controlling device such as a PC where grounds are directly tied to PE. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 52: Service And Maintenance

    Newly implemented features may require an updated documentation (user manual and/or programming guide, as well as LabView VIs), which is often delivered only later, sometimes significantly later © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 53: Trouble-Shooting Device Problems

    As an additional measure include fuses in line with the DC cables which could attenuate or even prevent damage to the device. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 54: Contact And Support

    Telephone EA Elektro-Automatik GmbH Technical support: Switchboard: +49 2162 / 37850 Helmholtzstr. 31-37 support@elektroautomatik.com Support: +49 2162 / 378566 41747 Viersen All other issues: Germany ea1974@elektroautomatik.com © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...
  • Page 55 41747 Viersen, Germany CA, 92126, San Diego Phone: +49 2162 3785 - 0 Phone: +1 (858) 281 2265 Fax: +49 2162 16230 ea1974@elektroautomatik.com sales@elektroautomatik.com www.elektroautomatik.com www.eapowered.com © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113010_manual_pu_10000_6u_60kw_en_02...

This manual is also suitable for:

Pu 11000-160Pu 11500-120Pu 12000-80

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