Elektro-Automatik EA-PU 10000 4U Manual

Elektro-Automatik EA-PU 10000 4U Manual

Programmable dc power supply
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MANUAL
EA-PU 10000 4U
Programmable
DC Power Supply
© EA Elektro-Automatik in 2023, this information is subject to change without notice
01113000_manual_pu_10000_4u_30kw_en_01

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Summary of Contents for Elektro-Automatik EA-PU 10000 4U

  • Page 1 MANUAL EA-PU 10000 4U Programmable DC Power Supply © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 2: Table Of Contents

    Parallel operation in master-slave (MS) 2.1.3 Storage 3.7.2 Series connection Unpacking and visual check 3.7.3 SEMI F47 Installation 2.3.1 Safety procedures before installation and use 26 © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 3 Attention! The part of this document that deals with the handling of features on the control panel is only valid for devices with firmwares “KE: 3.06”, “HMI: 3.04” and “DR: 1.0.2.20” or higher. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 4: General

    Symbol for general notices Warranty EA Elektro-Automatik guarantees the functional competence of the applied technology and the stated performance param- eters. The warranty period begins with the delivery of free from defects equipment. Terms of guarantee are included in the general terms and conditions of EA Elektro-Automatik.
  • Page 5: Disposal Of Equipment

    Maximum current of the device in Ampere Maximum voltage of the device in Volt („10080“ = 80 Volt) Series: 10 = Series 10000 Type identification: PU = Power Unit © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 6: Intended Usage

    Read and understand the operat- ing guide before using this device. Non-adherence of the instructions in the operating guide can result in serious injury or death. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 7: Safety

    Interface cards or modules may only be attached or removed after the device is switched off. It’s not necessary to open the device. Always configure the various protecting features against overcurrent, overvoltage etc. for sensitive loads • to what the target application requires! © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 8: Responsibility Of The Operator

    • Furthermore, anyone working with the equipment is responsible for ensuring that the device is at all times technically fit for use. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 9: Alarm Signals

    Only if the current and voltage are supplied by the device as adjustable in the range of 0-100% FS, the device can be consid- ered as fully operational. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 10: Technical Data

    1.8.2 General technical data Display: 6 LED with different colors Controls: 1 pushbutton © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 11: Specific Technical Data

    0 - 10 V: ≤0.2%, 0 - 5 V: ≤0.4% Device confi guration Parallel operation Up to 64 units of any power class in series 10000 start from 5 kW, with Master-Slave-Bus and Share-Bus © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 12 Dimensions (W x H x D) Enclosure: 19“ x 4U x 668 mm (26.3 in) Weight 50 kg (110 lb) Weight with water cooling 56 kg (126 lb) © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 13 +2000 V DC Article numbers Standard 01113005 01113006 01113007 01113008 01113009 Standard + Water Cooling 01443006 01443007 01443008 01443009 01443010 *1 At 100% power and 100% output voltage © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 14: Views

    1.8.4 Views 1.8.4.1 Technical drawings PU 10000 4U ≤200 V Side view of the air-cooled version shown © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 15 6. AC input connector 7. Grounding connection screw (PE) 8. Connector (DB15 female) for isolated analog programming, monitoring and other functions 9. USB interface 10. Ethernet interface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 16 1.8.4.4 Technical drawings PU 10000 4U >360 V Side view of the air-cooled version shown © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 17 6. AC input connector 7. Grounding connection screw (PE) 8. Connector (DB15 female) for isolated analog programming, monitoring and other functions 9. USB interface 10. Ethernet interface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 18 7. AC input connector 8. Grounding connection screw (PE) 9. Connector (DB15 female) for isolated analog programming, monitoring and other functions 10. USB interface 11. Ethernet interface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 19: Control Elements

    For quick and easy access to the most important DC output related values when the device isn’t in master-slave mode. This port has reduced functionality compared to the rear port. Status indicators (LED) These six color LEDs show the device status. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 20: Construction And Function

    There are digital, microprocessor controlled components (KE, DR, HMI), which can be target of firmware updates. Share & Sense Power blocks Controller (DR) ≈ ≈ Commu- Commu- nication nication PU 10000 (KE) (KE) Block diagram © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 21: Scope Of Delivery

    Water cooling the environment due to exhausted heat caused by a certain power dissipation. As a side effect, this type of cooling also reduces audible noise. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 22: The Control Panel (Hmi)

    LED “Error” lighting up, indicated an MSP alarm (see section «3.6 Device alarm handling» for more information about this alarm) which is normal for not yet initialized slave. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 23: Usb Port (Rear Side)

    0-5 V and 0-10 V, in each case corresponding to 0-100%. Figure 4 - Analog interface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 24: Share Bus" Connector

    The termination is done via digital switches that can be activated by remote control via SCPI or ModBus command, as well as in the Settings app of EA Power Control. Figure 7 - Master slave bus ports © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 25: Ethernet Port

    The water taps are located on the rear side of the device, also see the rear view drawing in section 1.8.4 . Details about the connection, requirements and use of the water cooling can be found in section 2.3.4 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 26: Installation & Commissioning

    However, it can of course be controlled remotely via software. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 27 Continuous operation at the approved limit generates heat which must be removed, as well as voltage • loss which depends on cable length and heating. To compensate for these the cable cross section should be increased and the cable length reduced. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 28: Installing The Device

    The required air flow would be insufficient. This wouldn’t actually apply to water cooled models, but the construction of the entire device isn’t made for operation in this position. Acceptable and unacceptable installation positions (air or water cooled, air cooled shown): Standing surface © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 29: Installing The Water Cooling

    24.31 25.16 27°C 14.08 15.68 17.24 18.57 19.83 21.11 22.23 23.31 24.32 25.22 26.1 28°C 14.96 16.61 18.14 19.38 20.86 22.07 23.18 24.28 25.25 26.2 27.18 © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 30 118.3 120.2 2.3.4.4 Notes • The water flow should be started prior to powering the device, but at least prior to switching the DC terminal on © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 31: Connection To Ac Supply

    Stripping length without cable end sleeve: 18-20 mm (0.75 in) Valid for both, the ground conductor in the AC cable and the separate PE line for enclosure grounding © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 32 AC supply cable. Figure 12 - Grounding point © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 33: Connection To Dc Loads

    M10 bolt on a metal rail M6 bolt on a metal rail Recommendation: ring lug with a 11 mm hole Recommendation: ring lug with a 6.5 mm hole © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 34: Grounding Of The Dc Output

    In case any DC pole is grounded, the operator of the device must reinstate the basic protection for human safety by installing appropriate external means, for instance a cover, everywhere the potential of the DC terminal is connected to. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 35: Connection Of Remote Sense

    Dangerous voltage on the sense terminals! The sense cover must always be installed. Figure 13 - Example for remote sensing wiring (DC terminal and Sense terminal covers left way for illustrative purposes) Allowed connection schemes: © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 36: Installation Of An Interface Module

    On the bottom side of the module are two plastic nibs which must click into the green board (PCB) so that the module is properly aligned on the rear wall of the device. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 37: Connecting The Analog Interface

    Refer to «2.3.13 Initial commission» . Only after successful checking of the device as listed may it be operated as usual. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 38: Operation And Application

    = transient time to below the adjusted value for a short time. t = transient time settle the output voltage. to settle the output voltage. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 39: Current Regulation / Constant Current / Current Limiting

    FPGA controller, being only a little slower than other controllers inside the main control circuit. Clarification: = (U ) * I © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 40: Alarm Conditions

    DC output reaches the adjusted OPP limit. • This function serves to protect the connected load application so that this isn’t overloaded and possibly damaged due to an excessive power consumption. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 41: Safety Ovp

    In case the system is initialized only later on, the slave will signal SF. The alarm must be acknowledged after the cause of the alarm has been removed. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 42: Manual Operation

    DC output related parameters via the front USB port. The button can also be used to acknowledge device alarms signaled by LED “Error”. Configuration of parameters via one of the USB ports is considered as remote control and is thus described in 3.5 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 43: Remote Control

    OUTPut[:STATe] [SOURce:]VOLTage:LIMit:HIGH? OUTPut[:STATe]? [SOURce:]VOLTage:LIMit:LOW [SOURce:]CURRent [SOURce:]VOLTage:LIMit:LOW? [SOURce:]CURRent? [SOURce:]VOLTage:PROTection[:LEVel] [SOURce:]CURRent:LIMit:HIGH [SOURce:]VOLTage:PROTection[:LEVel]? [SOURce:]CURRent:LIMit:HIGH? STATus:OPERation? [SOURce:]CURRent:LIMit:LOW STATus:QUEStionable? [SOURce:]CURRent:LIMit:LOW? SYSTem:ALARm:ACTion:PFAil [SOURce:]CURRent:PROTection[:LEVel] SYSTem:ALARm:ACTion:PFAil? [SOURce:]CURRent:PROTection[:LEVel]? SYSTem:ALARm:COUNt:OCURrent? [SOURce:]POWer SYSTem:ALARm:COUNt:OPOWer? [SOURce:]POWer? SYSTem:ALARm:COUNt:OTEMperature? [SOURce:]POWer:LIMit:HIGH SYSTem:ALARm:COUNt:OVOLtage? © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 44: Interface Monitoring

    The timeout of the monitoring can be changed anytime via remote control; the new value would only be valid after the • current timeout has elapsed The interface monitoring doesn’t deactivate the Ethernet connection timeout, so these two timeouts can overlap • © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 45: Remote Control Via The Analog Interface

    PF and OVP being signaled at the same time, so it would require to select the alarm indication on pin 6 to at least signal PF and for pin 14 to signal OVP in any of the combinations. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 46 10 V range. In the 5 V range this resolution halves. Due to tolerances, the truly achievable resolution can be slightly lower. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 47 -> REM-SB level” being set to “Normal”, it requests to switch the DC output on. So when activating remote control, the DC output will instantly switch on. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 48 The AI provides the actual values on the DC output as current and voltage monitor. These can be read using a standard multimeter or an analog input of a PLC etc. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 49: Device Alarm Handling

    (short-circuit) BNC cables or simply when at least one of the Share bus connectors is wired to an- Fail other device while the device signaling the alarm isn’t (yet) configured for master-slave operation. For details also see 3.3.7 . © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 50: Other Applications

    The DC output of every unit in the parallel operation is connected with correct polarity to the next unit, using cables or copper bars with a cross section according to the total system current and with short as possible length, so their inductance is as low as possible. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 51 (* x (* x (* PSBE x (* x (* x (* x (* (* Requires at least firmware KE 3.06 on all involved units © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 52 DC outputs to switch off and can only reinstate the on/off condition automatically after PF or OT alarms, where the reaction to the alarms is configurable, action from an operator or a remote control software may become necessary in such a situation. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 53 OCP alarm though the global OCP limit of the MS system was not reached. The same can occur with the OPP alarm. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 54: Series Connection

    SEMI F47 it’s delayed for at least 2 seconds or will never occur. In this case, the device wouldn’t show any reaction to the sag, nor register the occurrence in any form. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 55: Service And Maintenance

    Newly implemented features may require an updated documentation (user manual and/or programming guide, as well as LabView VIs), which is often delivered only later, sometimes significantly later © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 56: Trouble-Shooting Device Problems

    As an additional measure include fuses in line with the DC cables which could attenuate or even prevent damage to the device. © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 57: Contact And Support

    Telephone EA Elektro-Automatik GmbH Technical support: Switchboard: +49 2162 / 37850 Helmholtzstr. 31-37 support@elektroautomatik.com Support: +49 2162 / 378566 41747 Viersen All other issues: Germany ea1974@elektroautomatik.com © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...
  • Page 58 7926 Convoy Court 41747 Viersen, Germany CA, 92111, San Diego Phone: +49 2162 3785 - 0 Phone: +1 (858) 836 1300 Fax: +49 2162 16230 ea1974@elektroautomatik.com sales@elektroautomatik.com www.elektroautomatik.com © EA Elektro-Automatik in 2023, this information is subject to change without notice 01113000_manual_pu_10000_4u_30kw_en_01...

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