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09/2023
Luna Sauna
Assembly Instructions
Requirements:
2 People (recommended)
Carpenter Level
Carpenter Square
Step Ladder
Cordless Drill
¼" Nut Driver
11mm Socket
Vice Grips
Tape Measure
Staple Gun
Utility Knife
Rubber Mallet
1 ½" staples , screws or nails to fasten siding
View the assembly process
Manufactured by:
tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com
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Summary of Contents for leisurecraft Luna
- Page 1 Step Ladder Cordless Drill ¼” Nut Driver 11mm Socket Vice Grips Tape Measure Staple Gun Utility Knife Rubber Mallet 1 ½” staples , screws or nails to fasten siding View the assembly process Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 2 Side Wall Bench Assembly Standard Porch Bench Assembly Lounge Bench Assembly Lounge Bench for Porch Assembly Electric Heater Installation Wood Heater Installation (Chimney out the back wall) Vent Kit Installation Care &Maintenance Warranty Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 3 A solid base for your sauna is recommended and can be made from any of the following. Concrete Pad Wooden Deck Patio Stones/Paver Blocks Crushed Gravel It is recommended to build a base larger than required to provide a sitting area for cooling off during your sauna session Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 4: Sauna Assembly
Luna Sauna Assembly Instructions Sauna Assembly Make sure you have a solid base for your Luna sauna and lay out the floor joists. Lay out the center stave as shown. This stave will have convex edges on both sides as in inset.1. - Page 5 Start laying out the bottom staves, there will be 7 staves on either side of the center stave. The staves for the Luna without the porch option are symmetrical and can be used on the left or right side of the center stave and if a porch option is chosen, there will be left and right sides.
- Page 6 Slide one of the threaded rods through the top holes. Repeat for the bottom holes. This will take some finessing. Add the remaining pieces of the back wall onto the threaded rods. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 7 Cut any excess threaded rod off from each of the four holes. Using the assembled back wall as a guide, lay out the front wall including windows and door. Slide the threaded rod through the bottom hole into the small corner stave. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 8 Tighten up the nuts with a wrench, socket or impact driver. Cut any excess threaded rod off from each of the four holes. Use a broom or a brush to remove any debris from inside the dado grooves. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 9 This will provide support while you build the side walls. Gather the remaining wall staves. The wider staves are for the flat and the thinner staves are for the corners. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 10 Repeat on opposite side. Once the top corners are installed, start installing the 2” x 6” staves on the roof starting from one side. Do not use screws for the top staves at this point. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 11 Once all staves are installed, secure each stave with 2 ½” (64mm) screws into the walls. You can measure where wall is and draw a line with a pencil for easier installation of the screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 12 Now screw the other side of the top stave back to the other half top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 13 Now screw the 2 cut pieces of the top stave back together. Reinstall the top stave and it should now make a “V” shape when wedged with the last stave on the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 14 Use a utility knife to cut any excess ice & water shield off of the front and back of the sauna. Repeat the process for the opposite side of the sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 15 Center this piece so the same distance is left on either side. The long trim pieces have grooves cut on either end to assist in the drainage of any excess water. (as in Picture below) Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 16 You can use staples or nails to secure the siding but nothing longer than 1 ½” (38mm). Ensure not to hit the previously installed metal bands with the staples or nails. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 17 2” (51mm) screws in the predrilled holes. Repeat the process for the larger inside door handle. Place the towel hooks in the desired location and secure with 2 ½” (64mm) screws in the predrilled holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 18 2 ½” (64mm) screws. Use 2 ½” (64mm) screws to fasten the bench bracket to the back wall using 2 ½” (64mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 19 Ensure to screw in between the slats to make the screws less visible. Repeat for bottom front enclosure. Place the backrest at desired height and secure with 2 ½” (64mm) screws in the predrilled holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 20 2 ½” (64mm) screws. Attach the front enclosure to the top bench using 2 ½” (64mm) screws. Ensure to screw in between the slats to make the screws less visible. Repeat for bottom front enclosure. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 21 Once bench brackets are lined up with the seat supports, secure the bench bracket to the back wall using 2 ½” (64mm) screws. Use 2 ½” (64mm) screws to fasten the bench supports up into the curved seat supports. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 22 Ensure to screw in between the slats to make the screws less visible. Repeat for bottom front enclosure. Place the backrest at desired height and secure with 2 ½” (64mm) screws in the predrilled holes. Repeat for opposite side of sauna. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 23 Secure the bench to the floor and wall using 2 ½” (64mm) screws. Place the backrest at desired height and secure with 2 ½” (64mm) screws in the predrilled holes. Repeat for opposite side of porch. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 24 2 ½” (64mm) screws. Secure the front enclosure to the floor from the inside with 2 ½” (64mm) screws. Place the assembled lounge bench onto the frame. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 25 The backrest is not available with the lounge bench option as it impedes in the correct operation of bench. If Lounge bench and two-tier bench are chosen, follow the instructions for side wall bench assembly in the previous section. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 26 Place the assembled bench between the trim and the front window. Ensure the bench is level to the porch floor. Secure the bench to the floor and wall using 2 ½” (64mm) screws. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 27 Measure the height of the mounting holes and add 6” (152mm). Transfer the measurements to the wall of sauna. Install the two ¼" x 1 ½" (6mm x 38mm) hex head lag screws (supplied with the heater) into the holes. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 28 1 ½” (38mm) screws per side. Repeat for the bottom heater guard support. Place 2- 2 ½” (64mm) screws into the pre-drilled holes on either side of heater guard to prepare for mounting. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 29 “cures” the woodwork. All wiring should be installed according to the heater manufacturers instructions and by a • licensed electrician. • Do NOT use a G.F.I breaker Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 30 Install floor heat shield against back wall centered between the benches. With a helper, bring the stove into the sauna. Measure the height to the center of the hole on the back of the heater. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 31 Drill a starter hole, then use a jig saw to cut out the circle. Place the short chimney piece into the hole on the back of the stove. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 32 Fasten it to the wall with 1 ½” (38mm) screws. Ensure the cap is on the top chimney hole. Place the stove onto the floor shield. Attach the stove handle with the provided bolt and nut. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 33 Assemble the 2 chimney stacks together. Ensure the welds are aligned with each other. Attach the support strap around the 2 chimney stacks and secure with the provided bolt, washer, and nut. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 34 Attach a support strap around the joint and secure with the provided bolt, washer, and nut. Locate the chimney support bracket and remove the back piece. Fasten the 2 brace supports together with the provided hardware. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 35 Place the bottom chimney cover plate tight to the bottom of the chimney pipe and secure with 1 ½” (38mm) screws ensuring the plate is level. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 36 Place the sauna rocks loosely on the top to allow air flow and enjoy your wood burning heater. View the wood burning heater assembly process Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
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Page 37: Vent Kit Installation
For Saunas with wood heaters, get the inlet as close as possible to the wood heater and the outlet high in the opposite corner. Inlet beside wood heater on Back wall Inlet under electric heater on Back wall Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com... - Page 38 Note that the inlet holes on the inside do not get a stainless-steel cover. On the wall away from the heater, close to the top, drill the outlet holes in the same manner as the previous step Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 39 Install the cedar vent cover over the outlet holes on the inside of the sauna with a 1 ½” (38mm) screw. Tighten the screw just enough that the vent cover still rotates smoothly. Manufactured by: tel: 888-923-9813 | info@leisurecraft.com| web: www.leisurecraft.com...
- Page 40 This natural weathering will not harm the wood or impair the sauna’s performance. If you wish to retain the natural color of your Dundalk Leisurecraft Sauna, there are many cedar stains on the market and almost as many opinions as to which is best.
- Page 41 Children must be supervised by an adult. WARRANTY LeisureCraft warrants our saunas against defects in materials and workmanship under normal/residential use for a period of five (5) years, as applicable, from the date of receipt of the product by the original end- user consumer.