Related Manuals for BUSCH COMBI COBRA DS 3010 G
Summary of Contents for BUSCH COMBI COBRA DS 3010 G
- Page 1 Instruction Manual COMBI Screw Vacuum Pumps and Boosters COBRA DS 3010 G 0870739192 | A0004_en-US| Original instructions 20/04/2023...
-
Page 2: Table Of Contents
WY (MB) rotary lobes vacuum pump... . 14 Congratulations on your purchase of the Busch vacuum pump. With Oil level, pump not operating ....14 watchful observation of the field’s requirements, innovation and steady... -
Page 3: Cobra Ds 3010 G
COBRA DS 3010 G DP Backing vacuum pump DP 600 C ESS Emergency stop switch IN Inlet MSH Main switch OUT Discharge (to silencer) PTB Pump terminal box RC Remote control COBRA DS 3010 G DS 3010 G Page 3 0870739192 (En) -
Page 4: Cobra Dp 600 C
TS 1 OSG 1 SC ECO TS 5 DGR 1 TS 3 DGR 2 OSG 2 FS 1 TS 2 TS 4 FS 2 HE FME COBRA DP 600 C CLF Cooling liquid filter plug FS1 Flow switch, cooling liquid TS 2 Temperature switch, cooling liquid FS2 Flow switch, cooling water temperature 100°C... - Page 5 CLP Glycol circulating pump CWI Cooling water inlet CWO Cooling water outlet CWV Cooling water regulating valve DGR 2 Regulating valve, dilution gas OSG 3 OSG 4 DGR 1 Regulating valve, dilution gas FME Nitrogen flow meter FS 1 Flow switch, cooling liquid FS 2 Flow switch, cooling water TS 3 TS 4...
-
Page 6: Product Description
Product description endplate of cylinder B-side. The flow of the cooling liquid is controlled by a flow switch FS 1. If the flow is under 1 l/min during a minimum time of 30 seconds, then the pump stops. The temperature regulator TS 2 will give an emergency signal if the temperature of the cooling liquid is above 100°C. -
Page 7: On/ Off Switch
Hot surface! Do not touch! cooling liquid (CLF) cooling liquid temperature – See "Installation and Maintenance Instructions, Busch PLC and Busch Filling in oil (OFP) LCD (No. 0870758077)". On/ Off switch WARNING! The vacuum pump is delivered with a circuit breaker. The function... -
Page 8: Noise Emission
currents, whether induced or via contact, exceed the limits in Table A COBRA DS vacuum pump 5-1 of Appendix 5 (SEMI S2 guideline). Lock Out/ Tag Out procedure (Type 1 of electrical work) l Stop the pump with the remote control (press on STOP button during 10s) l Press on emergency stop button l Switch off the main disconnect switch... -
Page 9: Transport In Unpacked State
Transport in unpacked state l Use a lift truck to move and set the vacuum system down Storage The vacuum pump is fastened to the pallet with fixing pins: u Unscrew the fastening nuts underneath the pallet. Temporary storage CAUTION l Make sure that the intake and exhaust flanges are closed (put on the protective caps included in the delivery package of the vacuum Do not work, walk or stand under suspended loads. -
Page 10: Installation And Start-Up
Make sure that the vacuum pump is placed on or fastened to a cuum pump. If you have any doubts, contact your Busch representa- horizontal surface tive. -
Page 11: Cooling Water Connection
2 Nm is adhered to and check with a the vacuum pump. If you have any doubts, contact your Busch repre- calibrated torque wrench (Nuts M6). -
Page 12: Power Wiring Connection
Ethernet network connection (Busch Monitoring System - Option) Ground Interface connection (50 poles) / PID Interface Pump side Mating connectors The information concerning the use of the Busch PLC and the Busch LCD can be found in the Operation and Maintenance manual (Art-No. Pump side 0870758077). Supplier... -
Page 13: Connection Of The Lines/Pipes
Oil level, pump not operating Connection of the lines/pipes l Connect the intake lines l Connect the discharge lines l Make sure that all caps, safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not covered or closed and that the flow of cooling air is not impaired in any way Oil filling... -
Page 14: Wy (Mb) Rotary Lobes Vacuum Pump
WY (MB) rotary lobes vacuum pump If the intake line is equipped with a shut-off device: u Open the shut-off device l Prepare the quantity of oil specified in the table “Oil quantity” NOTE: The quantity of oil specified in the installation handbook is of If the intake line is not equipped with a shut-off device: informative nature only. -
Page 15: Checking The Direct Cooling
Checking the direct cooling CAUTION The flow of the cooling water is checked by the flow switch FS 2. The flowmeter must be connected in such a way that switching-on leads to The surface temperature of the vacuum pump can exceed 50 °C an alarm and stopping of the vacuum pump when the flow drops be- when the vacuum pump is in operation. -
Page 16: Switching The Vacuum Pump On/ Off
Description of the Load Lock operation Drain the cooling water – mode: u Pull off the connections for the inlet and outlet of the cooling water l LL Mode = Off u Drain the cooling water completely u The mode « Load Lock » is de-activated, the module DP and the u If necessary, drain the cooling water with the help of module MB, when present, operate constantly at their maximum compressed air to prevent any risk of frost or corrosion... -
Page 17: Standard Operational Time Chart
Standard operational time chart Signal control mode (Select LL mode = EXTERN) LCD start or Remote start (tool→pump) 1) Cold start delay (5 sec) 50/60Hz Pump speed Dry pump 90Hz 30Hz Booster 2) MB on delay Pump ready (pump→tool) Process on (tool→pump) pump start-up processing... -
Page 18: Current Control Mode (Select Ll Mode = Auto)
Current control mode (Select LL mode = AUTO) LCD start or Remote start (tool→pump) 1) Cold start delay (5 sec) 50/60Hz Pump speed Dry pump 90Hz 30Hz Booster 2) MB on delay Pump ready (pump→tool) open(on) close(off) open(on) close(off) close(off) open(on) Chamber open/close (gate valve on/off) pump stop... -
Page 19: Maintenance
[mm] around the machine must be set up. l Inspect the vacuum pump for leaks of cooling liquid - if there are leaks, repair the vacuum pump (Busch) CAUTION l Inspect the vacuum pump for leaks of cooling water - if there are leaks, repair the vacuum pump (Busch) The surface temperature of the vacuum pump can exceed 50°C... -
Page 20: Every 16 000 Hours Of Operation, At The Latest After 4 Years
If the oil level lies below the target circle: l Drain the oil (see “Draining the oil”) u Top up with oil (see “Refilling oil”) l A main inspection of the vacuum pump (Busch) If the oil level exceeds the target circle: Lock Out/ Tag Out procedure u Check the condensate drain l Drain the oil (see “Draining the oil”) -
Page 21: Checking The Colour Of The Oil
If dark oil similar to the example shown is observed, you have to l Carefully remove the oil drain plugs again and drain any remaining contact the Busch Customer Service without delay. Oil change l Make sure that the seals of the drain plugs are not damaged and that they sit properly. -
Page 22: Wy (Mb) Rotary Lobes Vacuum Pump
l Make sure that the oil level is in the target circle of the oil sight l Close the purge cap on cylinder endplate B-side glasses l Fill in again by filler hole until cooling liquid flows by purge cap of l Make sure that the seals of the filler cap are not damaged and that cylinder upper plate they sit properly. -
Page 23: Checking The Cooling Water
Decontamination"), which can be downloaded from Checking the current consumption www.buschvacuum.com. Busch service will only accept vacuum pumps that come with a com- l Check the current intensity of the motors of the DP and MB pletely filled in and legally binding signed form. - Page 24 When the product has reached the end of its lifetime: decontaminate the vacuum pump – CAUTION Only authorised personnel may carry out dismantling work on the vacuum pump. Before work begins, the operator of the vacuum pump must fill in a form or a “Declaration of Decontamination” that provides information on possible dangers and appropriate measures.
-
Page 25: Oil Type/ Quantity
Oil type/ quantity Oil type l Make sure that the oil type corresponds to specification: Busch YLC 250 B, Art. No. 0831 131 400 (0,5 l @ 1 kg) – WARNING The use of chemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury. -
Page 26: Cooling Liquid Type/ Quantity
Cooling liquid type/ quantity Cooling liquid type l Make sure that the cooling liquid type corresponds to specifications : Specifications Zitrec M-25 (ready-to-use) 20 litres can 5 litres can part no. 0831 238 761 part no. 0831 563 469 Cooling liquid quantity The quantity of cooling liquid specified in this instructions manual is of informative nature only. -
Page 27: Technical Data
Technical data DS 3010 G Technical data Nominal pumping speed 60 Hz /h (cfm) 3200 (1883) 7,5 x 10 Torr Ultimate pressure mbar 1,0 x 10 kW (MB: 90 Hz) Power consumption at 11,8 60 Hz kW on idle mode ultimate pressure (MB: 30 Hz) 60 Hz... -
Page 29: Eu-Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 30: Uk Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 31 Notes Instruction Manual COBRA DS 3010 G_EN_en...
- Page 32 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.