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iSmartEV EB480 User Manual
Copyright Information
Copyright © 2021 by SHENZHEN SMARTSAFE TECH CO.,LTD. All rights reserved. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of
SMARTSAFE.
Neither SMARTSAFE nor its affiliates shall be liable to the purchaser of this unit or third parties for
damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: Accident,
misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure
to strictly comply with SMARTSAFE operating and maintenance instructions. SMARTSAFE shall not be
liable for any damages or problems arising from the use of any options or any consumable products
other than those designated as Original SMARTSAFE Products or SMARTSAFE Approved Products by
SMARTSAFE.
All information, specifications and illustrations in this manual are based on the latest information
available at the time of printing. SMARTSAFE reserves the right to make changes at any time without
prior written or oral notice.
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is a registered trademark of SHENZHEN SMARTSAFE TECH CO.,LTD. in China and
other countries. All other SMARTSAFE trademarks, service marks, domain names, logos, and company
names referred to in this manual are either trademarks, registered trademarks, service marks, domain
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Summary of Contents for SmartSafe iSmartEV EB480

  • Page 1 SMARTSAFE. Neither SMARTSAFE nor its affiliates shall be liable to the purchaser of this unit or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: Accident, misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure to strictly comply with SMARTSAFE operating and maintenance instructions.
  • Page 2: Table Of Contents

    EB480 User Manual www.newsmartsafe.com Contents 1. Product Overview .............................1 1.1 Product Features ........................... 1 1.2 Main Function and Test Range ......................1 1.3 System Components ..........................1 1.4 Working Conditions ..........................1 1.5 Environment & Energy Impact .......................1 1.6 Protection & Alarm ..........................2 2.
  • Page 3: Product Overview

    Management System), iSmartEV EB480 is designed for lithium battery pack daily discharge, charge, and equalizing maintenance. • Based on wide voltage range design, iSmartEV EB480 can be applied to lithium battery packs testing with various voltage levels. • Equalizing maintenance test mode can activate the lithium battery performance completely.
  • Page 4: Protection & Alarm

    EB480 User Manual www.newsmartsafe.com out of the unit, so during the discharge test, please pay more attention to heat dissipation and ventilation. 1.6 Protection & Alarm This balancer has hardware and software protection functions such as reverse connection, overvoltage, overcurrent, overtemperature, communication error, etc.
  • Page 5: Technical Features

    EB480 User Manual 3. Technical Features Function Parameter Model iSmartEV EB480 Power input AC 90~265V Charging & discharging 1.8~4.5V voltage range Voltage measurement ±0.1%FS±2mV (Maximum range 5V) accuracy Charging & discharging 0.1~ 5A current range Current measurement ±1%FS±0.05A (Maximum range 5A)
  • Page 6: Operating Instructions

    EB480 User Manual www.newsmartsafe.com 4. Operating Instructions 4.1 Panel Description Name Description Handle Easy to move the device Display 7-inch touch screen RS485 extend port, reserved for functional expansion, Communication Port need to be used with dedicated communication lines...
  • Page 7 EB480 User Manual Pin_SN Description Line Marker Pin_SN Definition Line Marker Cell #1 - Cell #13 - B13- Cell #1 + Cell #13 + B13+ Cell #2 + Cell #14 + B14+ Cell #3 + Cell #15 +...
  • Page 8: Main Unit Connection

    EB480 User Manual www.newsmartsafe.com Cell #6 + Cell #18 + B18+ Cell #7 + Cell #19 + B19+ Cell #8 + Cell #20 + B20+ Cell #9 + Cell #21 + B21+ Cell #10 + B10+ Cell #22 +...
  • Page 9: Main Unit Operation

    EB480 User Manual connected to the positive electrode of No. 2 single cell (B2), and connected in sequence. Note: the nearest to the negative terminal of the battery module is the No. 1 single cell. 4.3.2 Working Power Supply Connecting Connect the power supply cord with the main unit AC socket, and please ensure AC power supply can support Single phase 90~265V AC Max 10Amp output.
  • Page 10 EB480 User Manual www.newsmartsafe.com 4.4.3 General Settings "System settings" mainly includes Language settings, Wi-Fi connection, Device upgrade, Debug and Concerning. Click the button in the upper right corner of the main interface, and select the options to be set or viewed in the expanded list.
  • Page 11 EB480 User Manual Wi-Fi connection:Used for Wi-Fi connection setting of the balancer. Device upgrade:Can use U disk for local upgrade, or choose upgrade online.
  • Page 12 EB480 User Manual www.newsmartsafe.com Debug:Only for development and maintenance. Concerning:Used to view information such as software and hardware version number, device number and serial number.
  • Page 13: Equalizing Maintenance

    EB480 User Manual 4.5 Equalizing Maintenance Tap Balanced in the main interface to enter the following interface. 4.5.1 Equalizing Maintenance Setting Tap the button in the upper right corner and select the option to be set in the expanded list.
  • Page 14 EB480 User Manual www.newsmartsafe.com 2) Temperature Protection Used to set the temperature protection high and low limit for different type of lithium battery packs and the balancer internal cooler. If the battery temperature exceeds the set range during the use of the equipment, it will stop working and pop up an alarm message.
  • Page 15 EB480 User Manual 4) Saving Interval Used to set the data saving interval time of discharge, charge and equalizing. 4.5.2 Parameters The balancer can maintain at most 4 groups of batteries, each with 12 batteries (subject to the number of connected batteries).
  • Page 16 EB480 User Manual www.newsmartsafe.com Parameters Parameter Description Parameters Parameter Description Battery pack Display the battery pack number and Work Mode number and the status of the Charge, discharge or equalizing status battery pack. Work Time Battery Types The type of lithium battery pack.
  • Page 17 EB480 User Manual 1) Module No.: Enter the battery pack number or the corresponding information for testing to name it. 2) Work Mode: Click the drop-down menu to select the corresponding work mode (charge, discharge or equalizing). 3) Battery Type: Click the drop-down menu to select the appropriate lithium battery pack.
  • Page 18 EB480 User Manual www.newsmartsafe.com 4) Cell Qty: Click the drop-down menu to select the corresponding cell number of the test battery pack. 5) Test the Battery: Click Select All to select all batteries; deselect all, then click the battery that...
  • Page 19 EB480 User Manual 6) Voltage Threshold: Input the end voltage to terminate the testing. 7) Operating Current: Input the max discharge or charge current.
  • Page 20 EB480 User Manual www.newsmartsafe.com 8) click to save the adjustment, and click back to the testing interface. 4.5.4 Start the Test 1) On the "Equalizing Maintenance" interface, tap Start button to start the test.
  • Page 21: Data Analysis

    EB480 User Manual 2) Tap Details to view parameters such as cell voltage, working current, working status, test duration, and capacity of the corresponding test battery pack. 3) Equalizing Finished Conditions: • When the cell voltage reach the voltage threshold, and current is less than 0.2A over 3 mins, the unit will display Finished on this cell channel.
  • Page 22: Data Export

    EB480 User Manual www.newsmartsafe.com Tap Bar Chart, the test data voltage is displayed as a bar graph. Tap Curve Chart to test the data voltage and display it as a curve graph. 4.7 Data Export Test data can be transferred to U disk. On the main interface, tap Data Export to enter the data export interface, click the data to be transferred, insert a U disk and tap USB Download, the data will be stored in the U disk in Excel format.
  • Page 23: Fault Analysis And Troubleshooting

    EB480 User Manual 5. Fault Analysis and Troubleshooting Fault Situation Troubleshooting Methods Main unit Confirm the placement of the device, pay attention to ventilation, temperature is too heat flow. high Internal memory Periodically transfer data files to USB disk and delete some files to...
  • Page 24: Warranty

    The exclusive remedy for any automotive meter found to be defective is repair or replacement, and SMARTSAFE shall not be liable for any consequential or incidental damages.

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