SmartSafe iSmartINC 605 Instruction Manual

SmartSafe iSmartINC 605 Instruction Manual

Injector cleaner & tester

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iSmartINC 605 Injector Cleaner & Tester
iSmartINC 605
Injector Cleaner & Tester
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Summary of Contents for SmartSafe iSmartINC 605

  • Page 1 605 Injector Cleaner & Tester iSmartINC 605 Injector Cleaner & Tester...
  • Page 2 605 Injector Cleaner & Tester General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners. We disclaims any and all rights in those marks. Disclaimer To take full advantage of the unit, you should be familiar with the engine.
  • Page 3: Table Of Contents

    605 Injector Cleaner & Tester CONTENTS Introduction..................................2 Functions....................................2 Features....................................1 Specifications...................................1 Structure................................... 2 Overview...................................2 Control Panel................................... 4 Installation & Connection...............................4 First Use (Or reuse after long time storage).......................4 Operating Procedures..............................4 Preparation..................................4 Cleaning & testing sequences............................5 Working with Air................................5...
  • Page 5: Introduction

    605 Injector Cleaner & Tester Introduction Thank you for purchasing the Injector Cleaner & Tester with the technology of ultrasonic cleaning and fuel pressure control, this equipment is an advanced electromechanical product, which can clean and test injectors by simulating engine working conditions. It can also perform cleaning on the injectors and fuel supply system on vehicle.
  • Page 6: Structure

    605 Injector Cleaner & Tester Structure Overview 1- Fill port cap 2- Fill port 3- Cabinet top cover 4- Liquid level pipe cap 5- Liquid level pipe connector 6- Liquid level pipe 7- Liquid level pipe clamp 8- Cabinet left cover...
  • Page 7 605 Injector Cleaner & Tester 25- Ultrasonic cleaner 26- Screw 27- Switch power 28- Glass panel 29- Control board 30- Bracket 31- Switch power 32- Cabinet right cover 33- Screw 34– Cool fan 35- Fuel tank 36- Backplane 37- Cabinet back cover...
  • Page 8: Control Panel

    605 Injector Cleaner & Tester Control Panel Function icon Function description Drain for Ultrasonic Drain for test tubes Installation & Connection Move the machine onto the workbench after unpacking and loosen the strips on the outlet hoses. Take the adjusting bolt out from the kit and install it to the press plate on the top of the glass tube.
  • Page 9: Cleaning & Testing Sequences

    605 Injector Cleaner & Tester Turn on the power switch on the right of the Cabinet. Pour ultrasonic detergent into the ultrasonic cleaning basin so that the needle valve of the injector is covered by the detergent. Connect the injectors with the right couplers.
  • Page 10: Tidy Up After Operating

    605 Injector Cleaner & Tester When you do the test, please connect the compressed air. The air pressure into the machine should be adjust to 4~6bar (EFI) or 6~8bar (GDI). If the air pressure is lower than 3bar, this mode will not work If you do test with air, please set the test fuel pressure slightly higher than the air pressure.
  • Page 11: Ultrasonic Cleaning

    605 Injector Cleaner & Tester In addition to cleaning the fuel injection nozzle, ultrasonic device can also clean fuel pump, spark plug, and other small size parts, but pay attention to the selection of appropriate cleaning agent. Ultrasonic Cleaning...
  • Page 12: Leakage Test

    605 Injector Cleaner & Tester closed state. Uniformity test can be done at this state. When DRAIN icon is pressed, solenoid valve will drain oil. The system pressure can be adjusted by pressing ◄or ►key at testing. During operating, the user can select parameter, such as RPM or PW, and then press ◄ or ► key to achieve the status of the simulation.
  • Page 13: Auto. Test

    605 Injector Cleaner & Tester Auto. Test Auto. test contains all above-mentioned tests (15-second injecting test, idle speed, middle speed, high speed, varying acceleration, varying deceleration, changing pulse width test). This function can test more comprehensive performance of injectors by simulating the various engine working conditions.
  • Page 14: Transporting And Storing

    605 Injector Cleaner & Tester 1-Injector Cleaner & Tester; 2-Engine; 3-stopper; 4- Fuel-inlet hose to engine; Tidy up after cleaning After the cleaning is completed, turn off the Ignition Switches restitute the link of the fuel hoses then start and check the leakage of fuel system.
  • Page 15: Troubleshooting & Precautions

    605 Injector Cleaner & Tester Troubleshooting & Precautions Troubleshooting 1. The unit does not correspond when it is switched on. Check the fuse at lower right side of the unit and replace it (5A) if it is damaged or broken.
  • Page 16 605 Injector Cleaner & Tester Warning! Unauthorized repair may cause the extension of faulty area of the unit, which will bring trouble to general repair. Under the state of turning on the power, the electrical system inside the unit contains the factor causing danger.

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