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iSmartEV ED500 User Manual
Copyright Information
Copyright © 2021 by SHENZHEN SMARTSAFE TECH CO.,LTD. All rights reserved. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of
SMARTSAFE.
Neither SMARTSAFE nor its affiliates shall be liable to the purchaser of this unit or third parties for
damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: Accident,
misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure
to strictly comply with SMARTSAFE operating and maintenance instructions. SMARTSAFE shall not be
liable for any damages or problems arising from the use of any options or any consumable products
other than those designated as Original SMARTSAFE Products or SMARTSAFE Approved Products by
SMARTSAFE.
All information, specifications and illustrations in this manual are based on the latest information
available at the time of printing. SMARTSAFE reserves the right to make changes at any time without
prior written or oral notice.
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is a registered trademark of SHENZHEN SMARTSAFE TECH CO.,LTD. in China and
other countries. All other SMARTSAFE trademarks, service marks, domain names, logos, and company
names referred to in this manual are either trademarks, registered trademarks, service marks, domain
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Summary of Contents for SmartSafe iSmartEV ED500

  • Page 1 SMARTSAFE. Neither SMARTSAFE nor its affiliates shall be liable to the purchaser of this unit or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: Accident, misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure to strictly comply with SMARTSAFE operating and maintenance instructions.
  • Page 2: Table Of Contents

    ED500 User Manual www.newsmartsafe.com Contents 1. Product Overview .............................1 1.1 Product Features ........................... 1 1.2 Main Function and Test Range ......................1 1.3 System Components ..........................1 1.4 Working Conditions ..........................1 1.5 Environment & Energy Impact .......................1 1.6 Protection & Alarm ..........................2 2.
  • Page 3: Product Overview

    Management System), iSmartEV ED500 is designed for lithium battery pack daily discharge, charge, and equalizing maintenance. • Based on wide voltage range design, iSmartEV ED500 can be applied to lithium battery packs testing with various voltage levels. • Equalizing maintenance test mode can activate the lithium battery performance completely.
  • Page 4: Protection & Alarm

    ED500 User Manual www.newsmartsafe.com out of the unit, so during the discharge test, please pay more attention to heat dissipation and ventilation. 1.6 Protection & Alarm This tester has hardware and software protection functions such as reverse connection, overvoltage, overcurrent, overtemperature, communication error, etc.
  • Page 5: Technical Features

    ED500 User Manual 3. Technical Features Function Parameter Model iSmartEV ED500 Power input AC 90~265V Charging & discharging 2~260V voltage range Voltage measurement ±0.2%FS+0.1V accuracy Charging & discharging 0~ 100A current range Current measurement ±0.5%FS + 0.1A accuracy Charge: 4.4kW max...
  • Page 6: Operating Instructions

    ED500 User Manual www.newsmartsafe.com 4. Operating Instructions 4.1 Panel Description Part Name Part Name Handle DC Test Cable Positive & Negative Interface USB Port Voltage Sense Port Display AC Input Socket Expansion Port AC Breaker Temp Acquisition Port DC Breaker...
  • Page 7: Main Unit Connection

    ED500 User Manual Cell #4 + Cell #12 + B12+ Cell #5# + Null Null Cell #6 + Null Null Cell #7 + Null Null 2) 24 Pin Temp port #2 Pin_SN Description Line Marker Pin_SN Definition Line Marker...
  • Page 8 ED500 User Manual www.newsmartsafe.com 4.3.2 Discharge-Charge Test Scenarios First, insert the DC test cable into the positive and negative interface of the equipment (red for positive and black for negative), and connect the other end of the DC test cable to both ends of the battery pack (red for positive and black for negative).
  • Page 9 ED500 User Manual According to the wire label on the equalization subharness, B1 - is connected to the negative electrode of No. 1 single cell (B1), B1 + is connected to the positive electrode of No. 1 single cell (B1), B2 + is connected to the positive electrode of No.
  • Page 10: Main Unit Operation

    ED500 User Manual www.newsmartsafe.com 4.4 Main Unit Operation 4.4.1 Welcome Screen 4.4.2 Main Menu Click the function module on the main menu to enter the corresponding function operation interface. Discharge & Charge Click “Discharge-Charge” on the main menu to enter the corresponding function operation interface.
  • Page 11 ED500 User Manual 4.5.1 Discharge Test 1)The function “Discharge” is a single discharge test mode.
  • Page 12 ED500 User Manual www.newsmartsafe.com Parameter Description: Battery Information Discharge Parameters Battery Name Discharge Current The naming of the battery pack or module. Discharge test current value. Discharge Time Rated Capacity Discharge test time setting, one of the shutdown The rated capacity of the battery pack, according to the conditions.
  • Page 13 ED500 User Manual Parameter Description: Battery Information Charge Parameters Battery Name Charge Voltage The naming of the battery pack or module. The target value of the charging voltage. Rated Capacity Charge Threshold The rated capacity of the battery pack, according to the The upper limit voltage protection value of the group actual input, can be identified from the rating plate.
  • Page 14 ED500 User Manual www.newsmartsafe.com The current battery status, the test current, the test duration, the current voltage of the battery pack and the cell information can be viewed on the test interface. The configuration can be modified during the test.
  • Page 15: Equalization

    ED500 User Manual Insert a U-disk into the USB port on the panel, select the data to be saved, and tap USB button to transfer the corresponding discharge data and charge data to the U-disk. 4.6 Equalization Tap Eualization in the main interface to enter the following interface.
  • Page 16 ED500 User Manual www.newsmartsafe.com Parameters Parameter Description Parameters Parameter Description Display the battery pack Item Test Mode number and the status of the Charge, discharge or equalizing battery pack. Test Time Battery Type Work time since test started. The type of lithium battery pack.
  • Page 17 ED500 User Manual 4) Cell Qty: Click the drop-down menu to select the corresponding cell number of the test battery pack. 5) Test Object: Click Select All to select all batteries; deselect all, then click the battery that requiring to...
  • Page 18 ED500 User Manual www.newsmartsafe.com 6) Voltage Threshold: Input the end voltage to terminate the testing. 7) Current: Input the max discharge or charge current.
  • Page 19 ED500 User Manual 8) click to save the adjustment, and click back to the testing interface. 4.6.3 Start the Test 1) On the "Equalization" interface, tap Start button to start the test.
  • Page 20 ED500 User Manual www.newsmartsafe.com 2) Tap Details to view parameters such as cell voltage, working current, working status, test duration, and capacity of the corresponding test battery pack. 3) Equalization Finished Conditions: • When the cell voltage reach the voltage threshold, and current is less than 0.2A over 3 mins, the unit will display Finished on this cell channel.
  • Page 21 ED500 User Manual Tap Curve Chart to test the data voltage and display it as a curve graph. 4.6.5 Data Export Test data can be transferred to U disk. On the main interface, tap Data Export to enter the data export interface, click the data to be transferred, insert a U disk and tap USB Download, the data will be stored in the U disk in Excel format.
  • Page 22: System Settings

    ED500 User Manual www.newsmartsafe.com 4.7 System Settings Click “Setting” on the main menu to enter the corresponding function operation interface. Discharge-Charge Setting:Used to set Discharge-charge parameters.
  • Page 23 ED500 User Manual Equalization Setting:Used to set Equalization parameters. Date & Time:Used to set the system date and time.
  • Page 24 ED500 User Manual www.newsmartsafe.com WLAN:Used for Wi-Fi connection setting of the tester. Language:Used to change the system language.
  • Page 25 ED500 User Manual Item Description Export Log Used to export log files. Send Log Used to send log files. Output Serial Port Log Used to select / cancel output serial port log. Clear Log Used to clear logs.
  • Page 26: Fault Analysis And Troubleshooting

    ED500 User Manual www.newsmartsafe.com 5. Fault Analysis and Troubleshooting Fault Situation Troubleshooting Methods Main unit Confirm the placement of the device, pay attention to ventilation, temperature is too heat flow. high Internal memory Periodically transfer data files to USB disk and delete some files to...
  • Page 27: Warranty

    The exclusive remedy for any automotive meter found to be defective is repair or replacement, and SMARTSAFE shall not be liable for any consequential or incidental damages.

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