Rally AG15538A Owner's Manual

15.5 hp 38 inch lawn tractor

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MODEL NO. AG15538A
15.5 HP 38 INCH
LAWN TRACTOR
Assembly
Operation
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Maintenance
Service and Adjustments
Storage
Troubleshooting
Get other manuals https://www.bkmanuals.com
Repair Parts
190287 Rev. 1 7.28.04 RD/MH
PRINTED IN U.S.A.

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Summary of Contents for Rally AG15538A

  • Page 1 MODEL NO. AG15538A 15.5 HP 38 INCH LAWN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 190287 Rev.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty ..........2 Maintenance Schedule ......17 Safety Rules .......... 3 Maintenance ........17 Product Specifi cations ......6 Service and Adjustments..... 21 Assembly/Pre-Operation ....... 8 Storage ..........27 Operation..........11 Troubleshooting ........28 Repair Parts......... 32 WARRANTY LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as...
  • Page 3: Safety Rules

    SAFETY RULES IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- WARNING: In order to prevent ac- tion and do not point it at anyone.
  • Page 4 SAFETY RULES • Watch for holes, ruts, or bumps. Un- • Use extra care when approaching blind even terrain could overturn the machine. corners, shrubs, trees, or other objects Tall grass can hide ob sta cles. that may obscure vision. •...
  • Page 5 SAFETY RULES • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone • Watch for holes, ruts, or bumps. Uneven enters the area. terrain could overturn the machine. Tall •...
  • Page 6: Product Specifi Cations

    PRODUCT SPECIFICATIONS CUSTOMER RE SPON SI BIL I TIES • Read and observe the safety rules. GASOLINE 1.25 • Follow a regular schedule in main- CAPACITY AND UNLEADED tain ing, caring for and using your tractor. TYPE: REGULAR • Follow the instructions under “Main te - OIL TYPE SAE 30 (ABOVE 32°F) nance”...
  • Page 7 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Hex nut 1/2-20 (1) Large Flat Washer Steering (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut Extension 1/4-28 Shaft Steering Wheel Steering Adapter Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt...
  • Page 8: Assembly/Pre-Operation

    ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness.
  • Page 9 4. Push down on seat to engage shoulder NOTE: You may now roll or drive your bolt in slot and pull seat towards rear of tractor off the skid. Follow the ap pro pri ate tractor. instruction below to remove the tractor 5.
  • Page 10 ✓CHECKLIST CHECK TIRE PRESSURE The tires on your tractor were over in - Before you operate your new trac tor, we fl ated at the factory for shipping pur pos es. wish to assure that you receive the best Correct tire pressure is important for best per for mance and sat is fac tion from this cutting performance.
  • Page 11: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST IGNITION REVERSE HIGH SLOW NEUTRAL CHOKE LIGHTS ON ENGINE START ENGINE ON PARKING BRAKE PARKING BRAKE PARKING BRAKE ENGINE OFF LOCKED UNLOCKED OIL PRESSURE...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Light Switch Position...
  • Page 13 The op er a tion of any trac tor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op er at ing your trac tor or per form ing any ad just ments or repairs.
  • Page 14 • The average lawn should be cut to ap- • If stopping is absolutely necessary, push prox i mate ly 2-1/2 inches during the cool clutch/brake pedal quickly to brake posi- season and to over 3 inches during hot tion and engage parking brake. months.
  • Page 15 ADD GASOLINE 5. Insert key into ignition and turn key clockwise to start position and release • Fill fuel tank to bottom of fi ller neck. Do key as soon as engine starts. Do not overfi ll. Use fresh, clean, regular not run starter continuously for more un lead ed gasoline with a minimum of than fi...
  • Page 16 MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments sec tion of this manual.
  • Page 17: Maintenance Schedule

    MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level...
  • Page 18 TRACTOR 4. Reassemble blade bolt, lock washer and fl at washer in exact order as Always observe safety rules when per- shown. form ing any main te nance. 5. Tighten blade bolt securely (27-35 Ft. BRAKE OPERATION Lbs. torque). If tractor requires more than fi ve (5) feet IMPORTANT: Blade bolt is heat treated.
  • Page 19 • Keep small vent holes open. Check the crankcase oil level before start- • Recharge at 6-10 amperes for 1 hour. ing the engine and after each eight (8) NOTE: The original equipment battery on hours of operation. Tighten oil fi ll cap/ your tractor is maintenance free.
  • Page 20 AIR FILTER IN-LINE FUEL FILTER Your en gine will not run prop er ly and may The fuel fi lter should be replaced once each season. If fuel fi lter becomes be dam aged by us ing a dirty air fi l ter. clogged, ob struct ing fuel fl...
  • Page 21: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR AD JUST MENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4.
  • Page 22 6. Connect anti-sway bar to chassis To obtain the best cutting results, the bracket and secure with retainer spring. mower housing should be adjusted so 7. Push clutch cable housing guide into that the front is approximately 1/8" to 1/2" bracket, slide collar onto guide and lower than the rear when the mower is in secure with large retainer spring.
  • Page 23 TO REPLACE MOWER BLADE DRIVE TO CHECK AND ADJUST BRAKE BELT Your tractor is equipped with an ad just able brake system which is mounted on the The mower blade drive belt may be re- right side of the transaxle. placed without tools.
  • Page 24 TO REPLACE MOTION DRIVE BELT TO AD JUST STEER ING WHEEL ALIGN- MENT Park the tractor on level surface. En gage parking brake. For as sis tance, there is a If steering wheel crossbars are not belt installation guide decal on bottom side hor i zon tal (left to right) when wheels are of left footrest.
  • Page 25 TO START ENGINE WITH A WEAK BAT- REPLACING BATTERY TERY WARNING: Do not short bat tery ter mi nals by al low ing a wrench or any WARNING: Lead-acid batteries gen- other object to contact both terminals at er ate ex plo sive gases. Keep sparks, fl ame the same time.
  • Page 26 TO REPLACE HEADLIGHT BULB TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Pull bulb holder out of the hole in the 1. Raise hood. backside of the grill. 2. Unsnap headlight wire connector. 3. Replace bulb in holder and push bulb 3.
  • Page 27: Storage

    STORAGE blended fuels (called gasohol or using Immediately prepare your tractor for stor- ethanol or methanol) can attract moisture age at the end of the season or if the trac- which leads to separation and formation of tor will not be used for 30 days or more. acids during storage.
  • Page 28: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” 2. See “TO START ENGINE” in properly. Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4.
  • Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power 3. Build-up of grass, leaves and 3. Clean un der side of mower (continued) trash under mower. housing. 4. Dirty air fi lter. 4. Clean/replace air fi lter. 5. Low oil level/dirty oil. 5.
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor grass 1. Engine speed too slow. 1. Place throttle control in discharge “FAST” position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4.
  • Page 31 Get other manuals https://www.bkmanuals.com...
  • Page 32: Repair Parts

    Get other manuals https://www.bkmanuals.com...

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