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Rally REB15538 Operator's Manual

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5000
REB15538
Operator's Manual
532 43 32-65

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Summary of Contents for Rally REB15538

  • Page 1 5000 REB15538 Operator's Manual 532 43 32-65...

  • Page 2: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate the machine while under the influence WARNING: In order to prevent ac ci den tal of alcohol or drugs.
  • Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. Tragic accidents can occur if the operator is not alert to • Keep all nuts and bolts tight to be sure the equipment the presence of children.

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Gasoline Capacity 1.25 Gallons and Type: Unleaded Regular Should you experience any problem you cannot easily rem- edy, please contact your nearest authorized service center/ Oil Type (API-SG-SL): SAE 30 (above 32°F)

  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Steering (1) Large Flat Washer Wheel Insert (1) 5/16 Lock Washer (1) Hex Bolt Steering Steering Extension Boot Steering Wheel Shaft Adapter Seat (1) Washer (1) Hex Bolt (1) Seat Keys Slope Sheet (2) Keys...

  • Page 6: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 7: Check Tire Pressure

    ASSEMBLY TO CHECK BATTERY (See Fig. 3) CHECK FOR PROPER POSITION OF ALL BELTS • Lift seat to raised position. See the figures that are shown for replacing motion and NOTE: If this battery is put into service after month and mower blade drive belts in the Service and Adjustments sec - year indicated on label (label is located between terminals) tion of this manual.

  • Page 8: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST REVERSE HIGH SLOW NEUTRAL CHOKE IGNITION SWITCH ENGINE START MOWER HEIGHT REVERSE ENGINE ON PARKING BRAKE MOWER LIFT ENGINE OFF OPERATION SYSTEM (ROS) CLUTCH/BRAKE...
  • Page 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. ATTACHMENT ROS "ON"...

  • Page 10: How To Use Your Tractor

    OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

  • Page 11: Before Starting The Engine

    OPERATION TO OPERATE MOWER (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating ROS "ON"...

  • Page 12: Mowing Tips

    OPERATION COLD WEATHER STARTING ( 50° F/10° C and below) ADD GASOLINE • When engine starts, allow engine to run with the throttle • Fill fuel tank to bottom of filler neck. Do not overfill. control in the choke ( ) position until the engine runs Use fresh, clean, regular un lead ed gasoline with a roughly, then move throttle control to fast position.

  • Page 13: Maintenance Schedule

    MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH SEASON STORAGE SCHEDULE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness...

  • Page 14: Maintenance

    MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any main- bent or damaged blades. te nance. CAUTION: Use only a replacement BRAKE OPERATION blade approved by the manufacturer of If tractor requires more than five (5) feet to stop at highest your tractor.

  • Page 15: Clean Air Screen

    MAINTENANCE V-BELTS OIL DRAIN VALVE Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Re place belts if they begin to slip from wear. CLOSED LOCKED TRANSAXLE COOLING POSITION Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral position. • Place attachment clutch in “DISENGAGED” position. •...

  • Page 17: To Level Mower Housing

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links Adjust the mower while tractor is parked on level ground or an equal number of turns.
  • Page 18 SERVICE AND ADJUSTMENTS • Make sure belt is in all pulley grooves and in side all belt guides and keep ers. WIRE BELT BELT KEEPER • Install mower (See “TO IN STALL MOWER” in this KEEPER sec tion of manual). MANDREL PULLEY ENGINE...
  • Page 19 SERVICE AND ADJUSTMENTS TO REMOVE CABLES, REVERSE ORDER - FRONT WHEEL TOE-IN/CAMBER • BLACK cable first from chassis and then from the fully The front wheel toe-in and camber are not adjustable on charged battery. your tractor. If damage has occurred to affect the front •...
  • Page 20 SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

  • Page 21: Storage

    STORAGE NOTE: Fuel stabilizer is an acceptable alternative in mini- Immediately prepare your tractor for storage at the end mizing the formation of fuel gum deposits during stor age. of the season or if the tractor will not be used for 30 days Add stabilizer to gasoline in fuel tank or storage container.

  • Page 22: Troubleshooting Points

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION 1. Out of fuel. 1. Fill fuel tank. Will not start 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4.
  • Page 23 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. Excessive 2. Bent blade mandrel. 2. Replace blade mandrel. vibration 3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts. 1. Faulty operator-safety presence control 1.
  • Page 24 SERVICE NOTES...
  • Page 25 SERVICE NOTES...
  • Page 26 SERVICE NOTES...
  • Page 28 12.21.09 JA Printed in the U.S.A.

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