Haulotte Group HA16X Operating And Maintenance Instructions Manual
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Haulotte Group HA16X Operating And Maintenance Instructions Manual

Haulotte Group HA16X Operating And Maintenance Instructions Manual

Self-propelled lift
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OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED LIFT
HA16X
242 032 2530 - E 01.07 GB

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Summary of Contents for Haulotte Group HA16X

  • Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SELF-PROPELLED LIFT HA16X 242 032 2530 - E 01.07 GB...
  • Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
  • Page 5 Operation and maintenance GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
  • Page 6 Operation and maintenance...
  • Page 7 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte.

  • Page 8: Why Not Take Advantage

    4. QUALITY Using Haulotte original spare-parts means guarantee of : • High quality partsl • The latest technological evolution • Perfect security • Peak performance • The best service life of your Haulotte equipment • The Haulotte warranty • Haulotte technicians’ and repair agents’ technical support 5.

  • Page 9: Table Of Contents

    VERIFICATIONS WHEN RETURNING TO SERVICE ..........6 1.7 - BEAUFORT SCALE ....................6 1.8 - MINIMAL DISTANCES OF SAFETY ................7 PRESENTATION ......................7 2.1 - IDENTIFICATION ......................7 2.2 - MAIN COMPONENTS ....................8 2.3 - WORK AREA....................... 9 2.3.1 - HA16X work area........................9...
  • Page 10 2.4.1 - H15X technical characteristics ..................... 10 2.5 - SIZE ...........................12 2.5.1 - Size of the HA16X in the idle position ..................12 2.5.2 - Size of the HA16X in the transport position................13 2.6 - LABELS........................14 2.6.1 - Label references........................14 2.6.2 - Common "red"...
  • Page 11 Operating and maintenance instructions 4.3 - STARTING UP......................35 4.3.1 - Operations from the ground ....................35 4.3.2 - Operations from the platform ....................36 4.3.3 - Stopping the machine ......................36 4.4 - STANDBY OPERATION WITH THE STANDBY ELECTROPUMP UNIT ....37 4.5 - RESCUE OPERATION....................
  • Page 12 Operating and maintenance instructions 8.4 - DIAGRAM E572 - FOLIO 04/05 .................58 8.5 - DIAGRAM E572 - FOLIO 05/05 .................59 HYDRAULIC DIAGRAMS ..................61 9.1 - DIAGRAM HA16X REFERENCE ................61...

  • Page 13: General Recommendations - Safety

    Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual.

  • Page 14: General Safety Instructions

    Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating license in the country of use issued by their appropriate autority to prove that they are apt to operate the machine. Caution ! Only trained operators can use There must always be one person at ground level who is familiar with the...
  • Page 15 Operating and maintenance instructions To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when lifting or driving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.

  • Page 16: Residual Risks

    Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jerky movements and tipping over Caution ! The direction of travel can be Risks of jerky movement and tipping over are high in the following reversed after a 180° turntable situations: rotation.

  • Page 17: Inspections

    Operating and maintenance instructions 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. For AUSTRALIA: ie.AS2550.10. For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22 September 1993 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident.

  • Page 18: Repairs And Adjustments

    Operating and maintenance instructions 1.5 - REPAIRS AND ADJUSTMENTS These cover major repairs, and work on or adjustments to safety systems or devices (of a mechanical, hydraulic or electrical nature). These must be performed by personnel from or working for PINGUELY- HAULOTTE who will use only original parts.

  • Page 19: Minimal Distances Of Safety

    Operating and maintenance instructions 1.8 - MINIMAL DISTANCES OF SAFETY • It is important to hold the machine far away from the lines and equip- ment of electrical current according to the applicable governmental ré- glements and the following diagram Voltage distance minimum safety in meters from 0 to 300 V...
  • Page 20 Operating and maintenance instructions...

  • Page 21: Presentation

    Operation and maintenance - HA16X PRESENTATION The self-propelled plaform, model HA16X, is designed for all overhead work within the limits of its characteristics (Chap 2.4 -, “Technical characteristics”, page 10) and in compliance with all the safety instructions specific to the equipment and places of use.

  • Page 22: Main Components

    Operation and maintenance - HA16X 2.2 - MAIN COMPONENTS Fig. 2 - Main components 1- Mobile chassis 11- Cover 2- Drive and steering wheels 12- Boom support 3- Drive wheels 13- Slew ring 4- Platform support with load limiter 14- Diesel and hydraulic tank compartment...

  • Page 23: Work Area

    Operation and maintenance - HA16X 2.3 - WORK AREA 2.3.1 - HA16X work area Fig. 3 - l HA16X work area 52ft 49in 49ft 21in 45ft 93in 42ft 65in 39ft 37in 36ft 09in 32ft 81in 29ft 53in 26ft 25in 22ft 97in...

  • Page 24: Technical Characteristics

    Operation and maintenance - HA16X 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - H15X technical characteristics DESCRIPTION HA16X Unit Standard basket Basket option 1800x800 2300x800 Load Maximum lateral manual force Maximum wind speed Km/h Overall length of the platform in its idle posi- 7.60...
  • Page 25 Operation and maintenance - HA16X DESCRIPTION HA16X Unit Motor DEUTZ F3L1011F - Power 38CH/28.33hp/28Kw at 2400 rpm - Power at low speed 20.4 CH/15.21 hp/15Kw at 1250 rpm 2309 Kwh - Consumption Travel speed - low speed 0.42 1.66 - high speed...

  • Page 26: Size

    Operation and maintenance - HA16X 2.5 - SIZE 2.5.1 - Size of the HA16X in the idle position 7600 3737 2000...

  • Page 27: Size Of The Ha16X In The Transport Position

    Operation and maintenance - HA16X 2.5.2 - Size of the HA16X in the transport position 670 0 3737 2000...

  • Page 28: Labels

    Operation and maintenance - HA16X 2.6 - LABELS 2.6.1 - Label references Code Description 307P218230 HA16X logo 307P200530a HA16X floor height and load 3078143420 Operation manual - French 307P218080 Manufacturer’s plate 3078143550 Do not park in the work area 3078143490...

  • Page 29: Common "Red" Labels

    Operation and maintenance - HA16X 2.6.2 - Common "red" labels Composant spÈcifique ‡ cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE. Komponenten nur f¸r diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN. N∞ MACHINE - MASCHINE N∞...

  • Page 30: Common "Yellow" Labels

    Operation and maintenance - HA16X 2.6.3 - Common "yellow" labels...

  • Page 31: Other Common Labels

    Operation and maintenance - HA16X 2.6.4 - Other common labels 7814-394 7814-393...

  • Page 32: Specific Labels For Australia

    Operation and maintenance - HA16X 2.6.5 - Specific labels for Australia DANGER BEWARE OF OVERHEAD ELECTRICAL HAZARDS REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES a. Minimum approach of an appliance 3 m for voltages up to 132,000 to live electrical apparatus.

  • Page 33: Label Positions

    Operation and maintenance - HA16X 2.6.7 - Label positions...
  • Page 34 Operation and maintenance - HA16X...

  • Page 35: Operating Principles

    Operation and maintenance - HA16X OPERATING PRINCIPLES 3.1 - HYDRAULIC CIRCUIT All the machine’s movements are powered by hydraulic energy from an open-circuit, self-regulating piston pump, equipped with a "LOAD SENSING" capacitor. 3.1.1 - Movement control 3.1.1.1 - Travel, slewing, arm lifting and boom lifting...
  • Page 36 Operation and maintenance - HA16X 3.1.2.4 -Travel (moving the machine) Four hydraulic motors mounted in the wheels drive the wheels via epicyclic reducers. Pressure supply to the motors eliminates the brake action on the front wheels. As soon as movement stops, the brake is re-applied by spring action.

  • Page 37: Electric Circuit And Operating Safety Devices

    Operation and maintenance - HA16X 3.2 - ELECTRIC CIRCUIT AND OPERATING SAFETY DEVICES 3.2.1 - General The electric power used to control and start the thermal motor comes from a 12V battery. Hours of operation are counted by a meter.

  • Page 38: Emergency Or Rescue Procedure

    Operation and maintenance - HA16X 3.2.5.2 -Work position In the idle position, the machine must be in the following configuration: • Arm and boom completely lowered • Telescope fully retracted • Height under the basket floor is 0.40 metres • Overall machine length is 6.70 metres As soon as the machine leaves the transport position: •...
  • Page 39 Operation and maintenance - HA16X 3.2.6.3 -Manual emergency system If the diesel motor works, in the event of failure of the turntable and platform control panels, movements can be controlled using the mechanical levers, and pushing the manual control of the electrovalve on the general distribution block.
  • Page 40 Operation and maintenance - HA16X - Grasp the lever, (Ref 1, Photo :Manual emergency operation, page 25) - Position the lever on distributor no. 5, (Ref 1, Photo :Manual emergency operation, page 25) - Press the electrovalve manual control, (Ref 2, Photo :Manual...
  • Page 41 Operation and maintenance - HA16X • Position the lever on distributor no. 6, (Ref 1, Photo :Manual emergen- cy operation, page 25) • At the same time, press the electrovalve manual control, (Ref 2, Photo :Manual emergency operation, page 25) and the distributor corres- ponding to the steering movement required (Distributor "b"...
  • Page 42 Operation and maintenance - HA16X...

  • Page 43: Operation

    Operation and maintenance - HA16X OPERATION 4.1 - UNLOADING - LOADING - MOVING - PRECAUTIONS Caution! When transporting the machine, Before any handling operation, check that the machine is in good condition and that it has not suffered damage during transport. Otherwise, express you must block the turntable with any necessary reservations to the transport company.

  • Page 44: Unloading With Ramps

    Operation and maintenance - HA16X Caution! Never stand under or too close to 4.1.2 - Unloading with ramps the machine during movement. Select low travel speed. When the machine is folded, the alarm is deactivated even when maximum authorised tilt is exceeded.

  • Page 45: Operations Prior To First Use

    Operation and maintenance - HA16X 4.2 - OPERATIONS PRIOR TO FIRST USE Caution! When washing the machine at high IMPORTANT: Before each use of the machine or after a period of storage, consult the start-up opertions (Chap 5.3.1 -, “Summary table.”, page 44) to pressure, direct the jet away from check the various levels and check certain points of machine maintenance.

  • Page 46: "Platform" Control Station

    Operation and maintenance - HA16X 4.2.1.2 -"Platform" control station Photo 4: "Platform" control panel 1.Slewing and boom lifting manipulator 8.Basket compensation 2. Arm lifting manipulator 9. Differential blocking switch 3.Travel manipulator 10.Platform rotation switch 4. Power on light indicator 11.Emergency control 5.Ignition switch...

  • Page 47: Checks Before Use

    Operation and maintenance - HA16X 4.2.2 - Checks before use 4.2.2.1 -Working area • Ensure that the machine is on a level, stable floor, able to bear the weight of the machine (see ch. 2.4 - pressure on the ground).
  • Page 48 Operation and maintenance - HA16X 4.2.2.4 -Tank compartment Photo 7: Tanks • Check the levels: - of hydraulic oil: the level is visible when the cover is open (ref. 4, Photo :Tanks, page 34). If necessary, top up via the cap (ref. 3 , Photo :Tanks, page 34).

  • Page 49: Starting Up

    Operation and maintenance - HA16X 4.3 - STARTING UP IMPORTANT: Only start up after all the operations described in the previous chapter have been carefully carried out. To become familiar with the machine, carry out the first few manoeuvres at ground level, keeping the machine in its transport configuration: counterweight at the front, boom lowered.

  • Page 50: Operations From The Platform

    Operation and maintenance - HA16X 4.3.2 - Operations from the platform When you want to move the machine, the boom must be raised a few metres to prevent the basket trailing on the ground. (See photo "Platform" control panel, page 32) Climb in the basket, respecting the maximum load instructions and distributing the load evenly around the platform if necessary.

  • Page 51: Standby Operation With The Standby Electropump Unit

    Operation and maintenance - HA16X Caution! Use of the emergency unit is exclusively reserved for rescuing personnel if the main hydraulic power supply fails. Any other use may cause damage 4.4 - STANDBY OPERATION WITH THE STANDBY ELECTROPUMP UNIT Photo 9: Standby control There is a way of making movements when the main power source fails.

  • Page 52: Uncoupling

    Operation and maintenance - HA16X 4.7 - UNCOUPLING It is possible to uncouple the reducing gears on the drive wheels to be able to tow the machine if it breaks down. Caution! In this configuration, the machine is Uncoupling procedure: no longer braked.
  • Page 53 Operation and maintenance - HA16X Caution! This operation is to be carried out on even ground. Caution! As long as the 4 gear clutches are not in place, the machine does not slow down properly.
  • Page 54 Operation and maintenance - HA16X...

  • Page 55: Maintenance

    Operation and maintenance - HA16X MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations given in this manual apply when the machine is used in ordinary conditions. Caution! - Do not use the machine an a Under difficult conditions: extreme temperatures, high humidity, a polluted atmosphere, high altitude, etc.

  • Page 56: Maintenance Plan

    Operation and maintenance - HA16X 5.2 - MAINTENANCE PLAN The plan (following page) shows the frequency of maintenance, the area to be worked on (device), and the consumables to use. • The reference shown in the symbol shows the area maintained based on the frequency.

  • Page 57: Maintenance Plan

    Operation and maintenance - HA16X 5.2.2 - Maintenance plan Hours 1 000 2 000 3 000 12 13...

  • Page 58: Operations

    Operation and maintenance - HA16X 5.3 - OPERATIONS 5.3.1 - Summary table. Periodicity Ref. Operation • Check levels: - motor oil - hydraulic oil - diesel - electric batteries Every day or before • Check cleanliness of: each use - diesel prefilter, replace if water or impurities are found...

  • Page 59: Tightening Torque Table

    Operation and maintenance - HA16X REMINDER:All these periodicities must be reduced if working in difficult conditions. (Consult After-Sales if necessary.) 5.3.2 - Tightening torque table 5.3.3 - Instructions IMPORTANT: • Only use the lubricants recommended in the table in (Chap 5.2.1 -, “Consumables”, page 42) for filling up and greasing operations...

  • Page 60: List Of Consumables

    Operation and maintenance - HA16X 5.3.3.1 - Hydraulic oil filter Photo 15:Oil filter Filter with a clogging indicator • change the cartridge if the clogging indicator is visible. Check for clogging when the machine is hot. The indicator may be visible when cold due to oil viscosity.

  • Page 61: Operating Incidents

    Operation and maintenance - HA16X OPERATING INCIDENTS REMINDER:If the operation and maintenance instructions for the machine are respected, most incidents will be avoided. However, cer- tain incidents may occur, and before any intervention, it is es- sential to check the table below. If the incident is listed, just follow the instructions.
  • Page 62 Operation and maintenance - HA16X INCIDENT PROBABLE CAUSE SOLUTION No adhesion on one • Insufficient load on one wheel • Act on the differential blocking switch drive wheel • Slope or tilt > authorised limit • Reset by retracting the telescope and...
  • Page 63 Operation and maintenance - HA16X...
  • Page 64 Operation and maintenance - HA16X FU10 SQ5/SQ20 SQ6/SQ21...

  • Page 65: Safety Systems

    Operation and maintenance - HA16X SAFETY SYSTEMS 7.1 - MACHINE ELEMENTS 7.1.1 - Motor Alternator Starter Accelerator Motor stop 7.1.2 - Supplies and fuses 10A Motor stop 80A Accelerator 30A +Main 3A 212 +Turntable 3A 211 +Platform 20A 201 +Electrovalves...

  • Page 66: Outputs

    Operation and maintenance - HA16X 7.1.3.2 -Safety system inputs: weighing weighing Tilt Boom raised Arm raised SQ20 Basket rotation SQ21 Basket rotation Oil tank temperature Motor oil pressure Motor oil temperature Filter clogged Alternator Ignition disabler 7.1.4 - Outputs 7.1.4.1 -Relays...
  • Page 67 Operation and maintenance - HA16X 7.1.4.4 -Buzzers Horn (260-261) Tilt, overload, temperature buzzer overload buzzer 7.1.4.5 -LEDs Battery charge Air filter Motor oil temperature Motor oil pressure Fault LED HL13 weighing...
  • Page 68 Operation and maintenance - HA16X...

  • Page 69: Wiring Diagrams

    Operation and maintenance - HA16X WIRING DIAGRAMS 8.1 - DIAGRAM 137P270910 - FOLIO 01/05...
  • Page 70 Operation and maintenance - HA16X 8.2 - DIAGRAM 137P270910 - FOLIO 02/05...
  • Page 71 Operation and maintenance - HA16X 8.3 - DIAGRAM 137P270910 - FOLIO 03/05...
  • Page 72 Operation and maintenance - HA16X 8.4 - DIAGRAM 137P270910 - FOLIO 04/05...
  • Page 73 Operation and maintenance - HA16X 8.5 - DIAGRAM 137P270910 - FOLIO 05/05...
  • Page 74 Operation and maintenance - HA16X...

  • Page 75: Hydraulic Diagrams

    Operation and maintenance - HA16X HYDRAULIC DIAGRAMS 9.1 - DIAGRAM HA16X REFERENCE...

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