Telescopic machines, 21 - 25 m You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Operator's manual As stated on the delivery slip, this manual is one of the documents in the on-board document holder provided upon delivery of your HAULOTTE®...
Telescopic machines, 21 - 25 m 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...
FAX. +54 033 27 452191 spares@se.haulotte.com E-mail : E-mail : haulotteargentina@haulotte.com www.haulotte.se haulotteshanghai@haulotte.com www.haulotte-international.com www.haulotte.cn HAULOTTE GROUP / BILJAX HAULOTTE GROUP HAULOTTE UK Ltd 125 TAYLOR PARKWAY 1301 E PATRICK STREET STAFFORD PARK 6 ARCHBOLD, OH 43502 – USA FREDERICK, MD 21701 – USA...
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Telescopic machines, 21 - 25 m 2420331900 E06.14...
Telescopic machines, 21 - 25 m - Safety precautions Safety precautions 1 - Recommendations 1.1 - OPERATOR'S MANUAL This operators manual is specific to the HAULOTTE® products listed on the cover page of this manual.. The operator manual does not replace the basic training required for all worksite equipment operators. HAULOTTE®...
Telescopic machines, 21 - 25 m - Safety precautions 1.3 - LABEL COLORS The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional labels can be ordered from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
Telescopic machines, 21 - 25 m - Safety precautions 2 - Pre-operation instructions 2.1 - GENERAL INSTRUCTIONS • The employer has the obligation to issue a driving permit to the operator. • The employer is obliged to inform the operator of the local regulations. Do not operate the product in the following situations : •...
Telescopic machines, 21 - 25 m - Safety precautions 3 - Operation instructions It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.). 3.1 - PROHIBITIONS • Never use a faulty machine (hydraulic leaks, worn tires, malfunction). •...
Telescopic machines, 21 - 25 m - Safety precautions 3.2 - POTENTIAL RISKS 3.2.1 - Risk of command system disturbance Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields. 3.2.2 - Risk of falling When in the platform, respect the following instructions : •...
Telescopic machines, 21 - 25 m - Safety precautions 3.2.3 - Risk of electrocution The machine is not electrically insulated and does not offer any insulation protection. The risks of electrocution are high in the following situations : • Close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.
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Telescopic machines, 21 - 25 m - Safety precautions • Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the technical characteristics( Section G 1-Main characteristics). • Do not travel down slopes at high speed. •...
Telescopic machines, 21 - 25 m - Safety precautions 3.2.5 - Risk of burns and explosion For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralised with sodium bicarbonate and water. • Do not work in an explosive or flammable atmosphere (spark, flame, etc.). •...
Telescopic machines, 21 - 25 m - Intervenor's responsibility Intervenor's responsibility 1 - Owner's (or hirer's) responsibility The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator Manual. The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition.
Telescopic machines, 21 - 25 m - Intervenor's responsibility 5 - Inspection and maintenance The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance. Inspections and maintenance Type of Reference...
Telescopic machines, 21 - 25 m - Machine layout Machine layout 1 - Identification The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine (Please see machine configuration). For any request for information, intervention or spare parts, specify the type and serial number of the machine.
Telescopic machines, 21 - 25 m - Machine layout 3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual. The platform is comprised of guardrails and a sliding mid-rail facilitating platform access. Do not restrain the sliding midrail to the guard rail.
DO NOT INTERCHANGE. Komponenten nur für diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN. N° MACHINE - MASCHINE N° 7814 518 Specific labels H21TX (HB62) Specific labels H21TX (HB62) Option 360 kg(793 lb) 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Specific labels H23TPX (HA68J) Specific labels H23TPX (HA68J) Option 250 kg(551 lb) Specific labels H25TPX (HA76J) 2420331900 E06.14...
Telescopic machines, 21 - 25 m - Machine layout 4.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common labels - CE Common labels - AS 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Common labels - ANSI - CSA WARNING RECOMMENDATIONS FOR USE THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine.
Telescopic machines, 21 - 25 m - Machine layout 4.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common labels 2420331900 E06.14...
Telescopic machines, 21 - 25 m - Machine layout 4.1.4 - Other labels The other labels provide additional technical information. Common labels A5 - A6 A1 1 7814-393 7814-394 Specific labels AS W ARNING I F DIRECTIO N O F TR A VE L I S OBSCURED , RO T A T E UNI T...
Telescopic machines, 21 - 25 m - Machine layout Specific labels ANSI Minimum safe approach distance (M.S.A.D) to energized (exposed or insulated) power lines Minimum safe approach distance Voltage Range (Phase to phase) (Feet) (Meters) 0 to 300 V AVOID CONTACT Over 300 V to 50 kV 3.05 Over 50 kV to 200 kV...
Telescopic machines, 21 - 25 m - Machine layout 4.2 - IDENTIFICATION Locations - CE standard - AS standard R1 - R2 - R8 - J10 A28 - A 1 1 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Label descriptions - CE standard - AS standard Color Marking Description Quantity H21TX (HB62) Height of the floor and load 3078153200 Height of the floor and load(Option) 3078144310 Travel direction 3078145070...
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Telescopic machines, 21 - 25 m - Machine layout Color Marking Description Quantity H21TX (HB62) Other Hydraulic oil 3078143520 Other Biodegradable oil 3078148890 Other Upper and lower oil level 3078143590 Other Noise emission level For CE standard only : 3078148750...
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Telescopic machines, 21 - 25 m - Machine layout Label descriptions - CE standard - AS standard Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J) Height of the floor and load 3078153210 3078153220 Height of the floor and load(Option) 3078144340 Travel direction 3078145070 3078145070...
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Telescopic machines, 21 - 25 m - Machine layout Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J) Remove the blocking pin before Yellow 3078143530 3078143530 rotating Yellow Do not place your foot on the cover 3078143640 3078143640 Do not use the machine as a welding Yellow 3078143600 3078143600...
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Telescopic machines, 21 - 25 m - Machine layout Locations - ANSI standard - CSA standard A 1 1 - A27 R1 R7 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Label descriptions - ANSI standard - CSA standard Color Marking Description Quantity H21TX (HB62) Height of the floor and load 307P215350 Height of the floor and load(Option) 307P216360 Travel direction 3078147300...
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Telescopic machines, 21 - 25 m - Machine layout Label descriptions - ANSI standard - CSA standard Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J) Height of the floor and load 307P215350 307P215350 Height of the floor and load(Option) 307P216370 Travel direction 3078147300 3078147300...
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Telescopic machines, 21 - 25 m - Machine layout Locations - Russia and the Ukraine version 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Label descriptions H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J) - Russia and the Ukraine version Color Marking Description Quantity Lubrication point 307P219370 Operation instructions For Russia : 307P225160 Blue White background...
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Telescopic machines, 21 - 25 m - Machine layout Color Marking Description Quantity For H21TX (HB62) : 3078138990 For H23TPX (HB68J) : Other Machine name logo 3078140080 For H25TPX (HB76J) : 3078139010 Danger of electrocution 307P226960 Buzzer 4000014830 Other Yellow and black adhesive tape...
Telescopic machines, 21 - 25 m - Machine layout 5 - Control boxes N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators. 5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL General view 2420331900 E06.14...
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Telescopic machines, 21 - 25 m - Machine layout Controls and indicators Marking Description Function Engine oil pressure light Low engine oil pressure ((1.)) Engine temperature indicator High engine oil temperature ((1.)) Battery charge indicator Low battery charge ((1.)) Air filter clogging indicator Clogged air filter Move upwards : Jib lifting ((2.))
Telescopic machines, 21 - 25 m - Operating principle Operating principle 1 - Description Hydraulic energy for machine movement is provided by a pump unit. The controls and the starting of the thermal engine are powered by battery. To protect the user and the machine, safety systems prevent the operation of the machine beyond its capacities.
Telescopic machines, 21 - 25 m - Operating principle 2.3 - SPACE FOR OPERATING TEMPERATURE THERMOSTAT For Russia and the Ukraine only : Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the temperature llimits are reached, an audible alarm alerts the operator.
To return the machine to normal operation remove some weight from the platform. 2.7 - CHASSIS TILT For H21TX (HB62) If the machine is located on a slope greater than the permissible slope, the platform control box's fault indicator and the buzzer warn the operator.
Telescopic machines, 21 - 25 m - Operating principle 2.8 - RADIUS LIMITATION For H25TPX (HB76J) The defect indicator is on continuously if the user asks for a movement which exceeds the radius limit zone. The defect indicator goes out as soon as the joystick is released. Case 1 : Boom raised •...
Telescopic machines, 21 - 25 m - Driving Driving 1 - Recommendations The manager of the company responsible for the commissioning of the machine must ensure that the machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in complete safety in compliance with this Operator Manual.
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Telescopic machines, 21 - 25 m - Driving Example • Cylinders’ state : • No leaks. Refer to the Maintenance book. • No rust and abrasions on the cylinder rod. • Absence of foreign objects on all surfaces. • Steering system’s state : wheels, reducers, brakes and tires : •...
Telescopic machines, 21 - 25 m - Driving • State of the structure's parts : Boom, jib, platform : • No cracks, damaged paint. • No distortion in metal components or visible damage. • Absence of foreign objects at the ends of boom/attachments. •...
Section E 3.1-Test procedure). 2.2.2 - Ground control box controls (emergency station) Refer to the corresponding operations to test the controls in the order mentioned Section E 3.2-Operation from ground position). H21TX (HB62) Step Control ((2.)) Engine pre-heating selector 246...
- Driving 2.2.3 - Platform control box controls (driving station) Refer to the corresponding operations to test the controls in the order mentioned Section E 3.3-Operations from the platform). H21TX (HB62) Step Control Engine start-up selector 42 Driving and steering 33...
Telescopic machines, 21 - 25 m - Driving 2.4 - REPAIRS AND ADJUSTMENTS Extensive repairs, interventions or adjustments on the safety systems or elements must be performed by a HAULOTTE Services® employee or a HAULOTTE Services®-approved employee with HAULOTTE Services® training, using original spare parts only. HAULOTTE Services®...
Telescopic machines, 21 - 25 m - Driving 3 - Operation N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators. Find all the function indicators and controls in Section C 5 - Control boxes N.B.-:-Using unsuitable fuel may cause diminished performance, difficulties starting, excessive pollution and premature wear.
Telescopic machines, 21 - 25 m - Driving 3.1.3 - Visual and sound alarms Pull the battery power ( SB1 ) ( Section C 5.3 - Control boxes). Pull the emergency stop buttons (15, 46). Select the turntable control box or the platform control box (72, 30,). The indicator ( 31 ) of the control box lights up, and there is audible signal (beep).
3.2.3 - Movement control Bucket compensation is possible regardless of the work height. Even at low movement speeds, use the controls with caution. H21TX (HB62) - Ground control box controls (emergency station) Control Action Push the boom raising selector switch ( 10 ) upwards to lift the boom.
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Telescopic machines, 21 - 25 m - Driving H23TPX (HB68J) - H25TPX (HB76J) - Ground control box controls (emergency station) Control Action Push the boom raising selector switch ( 10 ) upwards to lift the boom. Lifting / lowering of Push the boom raising selector switch ( 10 ) downwards to lower the boom boom.
Telescopic machines, 21 - 25 m - Driving 3.2.4 - Other controls • Switching from the ground control box to the platform control box : The emergency stop button ( 15 ) must be pulled out. • Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control box.
- Driving 3.3.3 - Movement control Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements. Platform control box controls (driving station) H21TX (HB62) Control Action Push the drive joystick ( 33 ) forwards to move the machine forwards.
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Telescopic machines, 21 - 25 m - Driving Control Action Set the drive speed selector switch ( 71 ) to for high-speed driving (long distance driving, tarmac, concrete). Drive speed Position the driving speed selector ( 71 ) on for medium speed (minimum) driving (crossing uneven ground, slope).
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Telescopic machines, 21 - 25 m - Driving Platform control box controls (driving station) H23TPX (HB76J) -H25TPX (HB68J) Control Action Push the drive joystick ( 33 ) forwards to move the machine forwards. Driving Push the drive joystick ( 33 ) backwards to reverse the machine. Push the front-axle steering selector switch ( 33 ) to the right to steer to the right.
Telescopic machines, 21 - 25 m - Driving Control Action Set the drive speed selector switch ( 71 ) to for high-speed driving (long distance driving, tarmac, concrete). Drive speed Position the driving speed selector ( 71 ) on for medium speed (minimum) driving (crossing uneven ground, slope).
Telescopic machines, 21 - 25 m - Special procedure Special procedure Find all the function indicators and controls in Section C 5 - Control boxes 1 - Emergency lowering 1.1 - PRINCIPLE N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).
Telescopic machines, 21 - 25 m - Special procedure 2 - Lowering for repairs 2.1 - PRINCIPLE The lowering for repairs function allows the operator to be lowered to the ground in case of failure of the main power source. The electric pump, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.
Telescopic machines, 21 - 25 m - Special procedure 3 - Towing In case of a machine failure, it is possible to tow it to load it onto a trailer. 3.1 - DISSENGAGING THE DRIVE HUBS To tow a broken-down machine, disconnect the wheel drive hubs. Perform these operations on flat, horizontal ground.
Telescopic machines, 21 - 25 m - Special procedure 4 - Loading and unloading N.B.-:-When driving up an incline or ramp, during loading or unloading HAULOTTE® recommends positioning the counterweight at the rear. Raise the platform sufficiently to avoid contact with the ground. To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.
• 4 slings 4 m (13 ft 1 in) 8 T • 4 slings or chains 6 m (19 ft 8 in) 8 T Technical characteristics Machine type Max weight H21TX (HB62) 12950 kg (28550 lb) H23TPX (HB68J) 13750 kg (30313 lb) H25TPX (HB76J)
Telescopic machines, 21 - 25 m - Special procedure 4.1.1.3 - Preliminary procedures • Inspect the surrounding area and position the machine at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area. Always stay clear of overhead obstructions.
Telescopic machines, 21 - 25 m - Special procedure 4.1.1.4 - Procedure for the use of slings - H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J) The machine must be completely stowed, boom in horizontal position and turret oriented at 90°...
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Telescopic machines, 21 - 25 m - Special procedure Marking Description 2 spreader beams 4 m (13 ft 1 in) 15 T in the chassis axis 4 slings 4 m (13 ft 1 in) 4 T for securing the machine 4 slings 4 m (13 ft 1 in) 8 T and 8 shackles 8 T between securing slings and spreader beams 4 slings 6 m (19 ft 8 in) 8 T and 4 shackles 8 T between spreader beams and crane Section F 4.2Putting in transport position...
Secure the machine to the anchorage points provided for this purpose. Block the turntable with the rotation stop pin located under the turntable. Do not transport the machine if the turntable is not locked. For H21TX (HB62) Pmax Pmax For H23TPX (HB68J) - H25TPX (HB76J)
Telescopic machines, 21 - 25 m - Special procedure 4.5 - STORAGE The machine must always be powered up when it is unfolded so that the security systems are active. This means that the machine must be parked in stowed position. The boom may be raised but it cannot be telescoped.
Telescopic machines, 21 - 25 m - Special procedure - Activ' Shield Bar Secondary guarding systems 6.1 - PRINCIPLE Activ' Shield Bar is a secondary guarding device. It should be noted that this device doesn't release the operator from the responsibilities of learning and practicing the principles of safe machine operations provided by the manufacturer's instructions, employer's safety rules and worksite regulations.
Telescopic machines, 21 - 25 m - Special procedure 6.3 - DESCRIPTION Marking Meaning Activation bar Electrical box RESET push-button Green indicator, the system is switched on Blue flashing indicator, indicates activation bar operates 2420331900 E06.14...
Telescopic machines, 21 - 25 m - Special procedure 6.4 - PRE-OPERATION INSPECTION • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service. • DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.
Telescopic machines, 21 - 25 m - Special procedure Authorized Prohibited Authorized if all switchs / joysticks of the Platform control box are on neutral position or, if the Enable Switch has been released 6.5 - OPERATION The system is functional from the moment when the machine is no longer in stowed position, i.e.
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Telescopic machines, 21 - 25 m - Special procedure 2420331900 E06.14...
Telescopic machines, 21 - 25 m - Technical characteristics Technical characteristics 1 - Main characteristics Certain options can modify the machine's operating characteristics and its associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular options not require any particular precautions other than those associated with the installation itself (static test).
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Telescopic machines, 21 - 25 m - Technical characteristics For H21TX (HB62) - Technical characteristics Machine H21TX HB62 Characteristics Metric Imperial Metric Imperial Length of machine in stowed position 9,10 m (29 ft10 in) 9,10 m (29 ft10 in) Overall width of machine...
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Telescopic machines, 21 - 25 m - Technical characteristics For H21TX (HB62) - Technical characteristics Machine H21TX (NA) -Option Characteristics Metric Imperial Length of machine in stowed position 9,10 m (29 ft10 in) Overall width of machine 2,46 m (8 ft0 in)
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Telescopic machines, 21 - 25 m - Technical characteristics For H23TPX (HB68J) - Technical characteristics Machine H23TPX HB68J Characteristics Metric Imperial Metric Imperial Length of machine in stowed position 10,60 m (34 ft9 in) 10,60 m (34 ft9 in) Overall width of machine 2,48 m (8 ft2 in) 2,48 m...
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Telescopic machines, 21 - 25 m - Technical characteristics For H23TPX (HB68J) - Technical characteristics Machine H23TPX (NA) -Option Characteristics Metric Imperial Length of machine in stowed position 10,60 m (34 ft9 in) Overall width of machine 2,48 m (8 ft1 in) Machine height 3,00 m (9 ft10 in)
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Telescopic machines, 21 - 25 m - Technical characteristics For H25TPX (HB76J) - Technical characteristics Machine H25TPX HB76J Characteristics Metric Imperial Metric Imperial Length of machine in stowed position 13,10 m (27 ft9 in) 13,10 m (27 ft9 in) Overall width of machine 2,48 m (8 ft2 in) 2,48 m...
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Telescopic machines, 21 - 25 m - Technical characteristics Machine H25TPX HB76J Characteristics Metric Imperial Metric Imperial Maximum ground pressure on soft 8 daN/cm² 1,65 lbf/sq.ft 8 daN/cm² 1,65 lbf/sq.ft ground Low drive speed 1,1 km/h (0,68 mph) 1,1 km/h (0,68 mph) High drive speed 5 km/h...
AS1418.10 standard for test details. Load table Machine Test load Pound (lb) Kilogramme (kg) H21TX (HB62) 634,9 H21TX (NA) -Option H23TPX (HB68J) 634,9 H23TPX (NA) -Option 708,7 321,5 H25TPX (HB76J) 634,9 The machine must not show any signs of permanent distortion.
The stability test proves that the machine is stable in an unfavourable position. The moment when the machine tips is calculated by combining loads in the machine's most unfavourable position (load W applied over distance L). Stability table for H21TX (HB62) T (°) Moment of tipping over...
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Telescopic machines, 21 - 25 m - Technical characteristics Stability table for H23TPX (HB68J) T (°) Moment of tipping over Kilogramme Feet inch Déca Newton Mètre Pound (lb) Mètre (m) (kg) (ft in) (DaN.m) Horizontal ( 1 ) 676,8 58-1 17,70 5364 Horizontal ( 1 )
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Telescopic machines, 21 - 25 m - Technical characteristics Stability table for H25TPX (HB76J) T (°) Moment of tipping over Kilogramme Feet inch Déca Newton Mètre Pound (lb) Mètre (m) (kg) (ft in) (DaN.m) Horizontal ( 1 ) 648,1 51-11 15,84 4646 Stability for H25TPX (HB76J)
Telescopic machines, 21 - 25 m - Technical characteristics 5 - Declaration of conformity CE Declarations of Conformity only apply to machines that are certified for the European market. Declaration of conformity - Thermal platforms D D ECLARATION DE CONFORMITE CE ( certificate of conformity with EC directives) Nom et adresse du constructeur ou son représentant autorisé...
Telescopic machines, 21 - 25 m - Intervention register Intervention register 1 - Intervention register In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must be entered in the INTERVENTION REGISTER, which can be found at the end of the maintenance book delivered with your machine.
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