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Summary of Contents for Haulotte Group HA 20PX
- Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SELF-PROPELLED LIFT HA 20PX - HA 260PX 2420328780 - E 01.06...
- Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
- Page 5 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte.
- Page 6 4. QUALITY Using Haulotte original spare-parts means guarantee of : • High quality partsl • The latest technological evolution • Perfect security • Peak performance • The best service life of your Haulotte equipment • The Haulotte warranty • Haulotte technicians’ and repair agents’ technical support 5.
- Page 7 Operating and maintenance instructions GENERAL You have just taken delivery of your HAULOTTE self-propelled platform. It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
- Page 8 Operating and maintenance instructions...
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Page 9: Table Of Contents
Operation and Maintenance - HA20PX - HA260PX CONTENTS GENERAL RECOMMENDATIONS - SAFETY ............1 1.1 - GENERAL WARNING ....................1 1.1.1 - Manual ............................. 1 1.1.2 - Labels ............................1 1.1.3 - Safety............................1 1.2 - GENERAL SAFETY INSTRUCTIONS................. 2 1.2.1 - Operators .......................... - Page 10 Operation and Maintenance - HA20PX - HA260PX 2.4.1 - Technical characteristics ......................11 2.5 - DIMENSIONS ......................13 2.5.1 - Dimensions..........................13 2.6 - LABELS........................14 2.6.1 - Common "yellow" labels......................14 2.6.2 - Common "orange" labels......................14 2.6.3 - Common "red" labels......................15 2.6.4 - Other common labels ......................
- Page 11 Operation and Maintenance - HA20PX - HA260PX 4.2.2 - Loading ..........................25 4.3 - OPERATIONS PRIOR TO FIRST USE ..............26 4.3.1 - Familiarisation with the control panels ................... 27 4.3.2 - Checks before use ......................... 29 4.3.3 - Onboard generator (option) ....................32 4.4 - STARTING OPERATION ..................
- Page 12 Operation and Maintenance - HA20PX - HA260PX WIRING DIAGRAM.....................51 8.1 - DIAGRAM E 615A - FOLIO 01/05................51 8.2 - DIAGRAM E 615A - FOLIO 02/05................52 8.3 - DIAGRAM E 615A - FOLIO 03/05................53 8.4 - DIAGRAM E 615A - FOLIO 04/05................54 8.5 - DIAGRAM E 615A - FOLIO 05/05................55 HYDRAULIC DIAGRAMS ..................57...
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Page 13: General Recommendations - Safety
Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual. -
Page 14: General Safety Instructions
Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating permit issued by their employer after undergoing a medical check and a practical test that prove they are apt to operate the machine. Always cheek for specific requirements in the countrf of use. - Page 15 Operating and maintenance instructions To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when moving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.
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Page 16: Residual Risks
Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jerky movements and tipping over Caution ! The direction of travel can be Risks of jerky movement and instability are high in the following situations: reversed after a 180° turntable - Sudden action on the controls. -
Page 17: Inspections
Operating and maintenance instructions 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. NOTE : For AUSTRALIA: .refer to AS2550.10. For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22 September 1993 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any... -
Page 18: Repairs And Adjustments
Operating and maintenance instructions 1.5 - REPAIRS AND ADJUSTMENTS These cover major repairs, and work on or adjustments to safety systems or devices (of a mechanical, hydraulic or electrical nature). These must be performed by personnel from or working for PINGUELY- HAULOTTE who will use only original parts. -
Page 19: Presentation
Operation and maintenance - HA20PX - HA260PX PRESENTATION The self-propelled platforms, models HA 20PX et HA 260PX, are designed for all overhead work, within the limits of their characteristics (see chap. 2.3, page 9, and chap. 2.4, page 11) and in compliance with all safety instructions specific to the equipment and places of use. -
Page 20: Main Components
Operation and maintenance - HA20PX - HA260PX 2.2 - MAIN COMPONENTS 1 - Rolling chassis 13 - Link part 2 - Front drive and steering wheels 14 - Hydraulic travel motors and reducers 3 - Rear drive and steering wheels 15 - Hydraulic travel motors and reducers 4 - Jib 16 - Right compartment (hydraulic and diesel tanks, control... -
Page 21: Work Area
Operation and maintenance - HA20PX - HA260PX 2.3 - WORK AREA 2.3.1 - HA20PX work area ft in - 13ft 10in - 6ft 6in 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 68 ft 10 in 65 ft 7 in 62 ft 4 in 59 ft... -
Page 22: Ha260Px Work Area
Operation and maintenance - HA20PX - HA260PX 2.3.2 - HA260PX work area 6ft 6in 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 13ft 10in ft in 85 ft 3 in 82 ft 78 ft 8 in 75 ft 5 in 72 ft 2 in... -
Page 23: Technical Characteristics
Operation and maintenance - HA20PX - HA260PX 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - Technical characteristics HA20PX DESCRIPTION HA20PX HA260PX Option 250 kg (551 lbs) 230 kg 250 kg 230 kg 507 lbs inc. 551 lbs inc. 507 lbs inc. inc. 2 inc. - Page 24 Operation and maintenance - HA20PX - HA260PX HA20PX DESCRIPTION HA20PX HA260PX Option 250 kg (551 lbs) Acoustic power 108 dB(A) (CE only) Sound level at 10m 73.9 dB(A) (CE only)
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Page 25: Dimensions
Operation and maintenance - HA20PX - HA260PX 2.5 - DIMENSIONS 2.5.1 - Dimensions HA20PX HA260PX 6.80 m 22 ft 3 in 9.57 m 31 ft 4 in 2.80 m 9 ft 2 in 2.80 m 9 ft 2 in 1.07 m 3 ft 6 in 1.07 m 3 ft 6 in... -
Page 26: Labels
Operation and maintenance - HA20PX - HA260PX 2.6 - LABELS 2.6.1 - Common "yellow" labels 2.6.2 - Common "orange" labels... -
Page 27: Common "Red" Labels
Operation and maintenance - HA20PX - HA260PX 2.6.3 - Common "red" labels Composant spØcifique cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE. Komponenten nur f r diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN. -
Page 28: Other Common Labels
Operation and maintenance - HA20PX - HA260PX 2.6.4 - Other common labels DANGER BEWARE OF OVERHEAD ELECTRICAL HAZARDS REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES a. Minimum approach of an appliance 3 m for voltages up to 132,000 to live electrical apparatus. -
Page 29: Machine Label References
Operation and maintenance - HA20PX - HA260PX 2.6.5 - Machine label references Item Code Designation 307P215200 Floor height + load capacity for HA20PX 307P216870 Floor height + load capacity for HA260PX 307P215640 Floor height + load capacity for HA20PX (option) 3078143680 Refer to the Operating Manual 3078145070... -
Page 30: Label Positions
Operation and maintenance - HA20PX - HA260PX 2.6.6 - Label positions... -
Page 31: Operating Principle
Operation and maintenance - HA20PX - HA260PX OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT All the machine’s movements are powered by hydraulic energy supplied by an open circuit, self-regulating piston pump, equipped with a “LOAD SENSING” compensator. 3.1.1 - Travel, telescoping, arm lifting and boom lifting movements These movements are performed in proportional distribution with pressure compensation. -
Page 32: Platform Load Check
Operation and maintenance - HA20PX - HA260PX 3.2.3 - Platform load check When maximum load is reached, the platform panel overload light indicator comes on and the buzzer alerts the operator. The command circuit is automatically cut off, preventing all movements. Load must be removed to reset. -
Page 33: Range Limitation (Ha 260Px Only)
Operation and maintenance - HA20PX - HA260PX 3.2.7 - Range limitation (HA 260PX only) The range limitation light indicator (orange) on the platform panel is a visual indicator. • It flashes to indicate that the machine is making a movement by itself in addition to the movement requested in order to keep the platform within the limits of its stability zone. -
Page 34: Length And Angle Sensors (Ha260Px Only)
Operation and maintenance - HA20PX - HA260PX 3.2.10 -Length and angle sensors (HA260PX only) Caution! Do not use the machine until it has Each machine is equipped with angle and length sensors for which the been calibrated. computer has been specifically calibrated. Any intervention on these components required calibration by a HAULOTTE technician. -
Page 35: Use
Operation and maintenance - HA20PX - HA260PX 4.1 - OPERATING SAFETY SYSTEMS In order to prevent the machine from being used in excess of its capacity, safety systems are provided to protect personnel and the machine. Caution! These systems immobilise the In this case, insufficient knowledge of machine characteristics and machine or disable movements. -
Page 36: Filling The Fuel Tank
Operation and maintenance - HA20PX - HA260PX 4.1.2 - Filling the fuel tank • Before any filling operation, check that you have the recommended fuel and that it has been stored in clean conditions to prevent conta- mination. • Do not draw from a barrel without decanting, and never use the dregs of a barrel. -
Page 37: Loading
Operation and maintenance - HA20PX - HA260PX Caution! 4.2.2 - Loading This method requires the machine to be started up, see chap. 4.4, The same precautions as for unloading apply. page 33 to avoid all risks of incorrect manoeuvre. Stowing must be conform to the sketch below: •... -
Page 38: Operations Prior To First Use
Operation and maintenance - HA20PX - HA260PX 4.3 - OPERATIONS PRIOR TO FIRST USE IMPORTANT: before each use of the machine or after a period of storage, consult the startup operations (chap. 5.3, page 42) to check the various levels and certain maintenance points for the machine. REMINDER:Before any operations, get to know the machine by reading this manual, the motor manual and the instructions on the various plates. -
Page 39: Familiarisation With The Control Panels
Operation and maintenance - HA20PX - HA260PX 4.3.1 - Familiarisation with the control panels 4.3.1.1 -"Turntable" control panel Photo 1 Turntable control panel 1 - Motor oil pressure light indicator 11 - Arm lifting control 2 - Motor oil temperature light indicator 12 - Turntable rotation control 3 - Battery charge light indicator 13 - Emergency unit control... - Page 40 Operation and maintenance - HA20PX - HA260PX 4.3.1.2 -"Platform" control panel When you want to move the machine, remember to lift the jib a few metres so that the basket does not touch the ground du- ring the movement. Photo 2 Platform control panel 1 - Slewing and boom lifting manipulator 10 - Jib control 2 - Arm lifting manipulator...
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Page 41: Checks Before Use
Operation and maintenance - HA20PX - HA260PX 4.3.2 - Checks before use 4.3.2.1 -Movement zone • Make sure that the machine is resting on flat, stable ground that can bear the weight of the machine (see chap. 2.4, page 11 - floor pres- sure). - Page 42 Operation and maintenance - HA20PX - HA260PX - hydraulic oil (ref. 1, Photo 4, page 30), and top up if necessary via the cap (ref. 2, Photo 4, page 30); Photo 4 Hydraulic oil and diesel tanks Caution! To fill up, use the products - diesel: when the cover is closed, two lights indicate the min.
- Page 43 Operation and maintenance - HA20PX - HA260PX • Check that the tilt control box works properly (Photo 6, page 31) by til- ting the support plate. Beyond an inclination of 5°, the buzzer should sound. Photo 6 Tilt Photo 7 Turntable rotation block •...
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Page 44: Onboard Generator (Option)
Operation and maintenance - HA20PX - HA260PX 4.3.3 - Onboard generator (option) Caution! Do not expose the onboard The onboard generator provides voltage (220 V or 110 V depending on the generator to direct contact with a option) in the platform for powering a tool of up to 3 KW. high pressure cleaner or water jet. -
Page 45: Starting Operation
Operation and maintenance - HA20PX - HA260PX 4.4 - STARTING OPERATION Caution! Operation may only be started after REMINDER:The main operating station is in the platform. scrupulous completion of all the instructions of the previous chapter. Caution! In normal operation, the "turntable" To get used to the machine, make the first manoeuvres on the ground while panel is an emergency or rescue the machine is in the transport position: counterweight at the front and... -
Page 46: Operations From The Platform
Operation and maintenance - HA20PX - HA260PX 4.4.1.3 -Switch to "platform" control • Put the key selector (ref. 18, Photo 1‚ page 27) in the "platform" posi- tion (green circle). • Check that the tilt control box (Photo 6, page 31) works properly. 4.4.2 - Operations from the platform When you are ready to move the machine, it is important to raise the boom a few metres to prevent the basket from tou-... - Page 47 Operation and maintenance - HA20PX - HA260PX Arm lowering: • If the boom is raised to an angle of more than 60°, when the arm rea- ches an angle of 50° the lowering movement is stopped. The boom is lowered and the "range limitation" light indicator flashes to inform the user of the change of trajectory.
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Page 48: Emergency Lowering
Operation and maintenance - HA20PX - HA260PX 4.5 - EMERGENCY LOWERING Photo 10 If the operator in the platform is no longer able to control the movements in spite of the machine operating normally, an authorised operator on the ground can use the "turntable" panel with the main diesel power source to bring the operator in the platform back to the ground. -
Page 49: Uncoupling
Operation and maintenance - HA20PX - HA260PX 4.6.2 - Uncoupling Photo 11 Cap Photo 12 Grooved axle Caution! This operation should be carried out The wheel reducers can be uncoupled to enable machine traction in the on level, horizontal ground. If this is event of breakdown. - Page 50 Operation and maintenance - HA20PX - HA260PX...
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Page 51: Maintenance
Operation and maintenance - HA20PX - HA260PX MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations described in this manual are given for normal operating conditions. In difficult conditions (extreme temperatures, high humidity, polluted atmosphere, high altitude, etc.), certain operations may need to be performed more often, and specific precautions may be necessary: consult the motor manufacturer’s manual and the local HAULOTTE agency. -
Page 52: Maintenance Plan
Operation and maintenance - HA20PX - HA260PX 5.2 - MAINTENANCE PLAN The plan (see over) indicates the periodicity, service points (device) and consumables to be used. • The reference in the symbol gives the service point according to pe- riodicity. •... -
Page 53: Maintenance Diagram
Operation and maintenance - HA20PX - HA260PX 5.2.2 - Maintenance diagram HOURS 1 000 2 000 1 000 2 000... -
Page 54: Operations
Operation and maintenance - HA20PX - HA260PX 5.3 - OPERATIONS 5.3.1 - Summary table PERIODICITY OPERATIONS Every day or before • Check the levels: each start of operation - motor oil - hydraulic oil - diesel - electric batteries • Check the cleanliness: - diesel pre-filter - motor air filter - machine (in particular, check the tightness of connectors and hoses),... -
Page 55: Instructions
Operation and maintenance - HA20PX - HA260PX 5.3.2 - Instructions Caution! For oil filling and greasing Collect old oil to prevent environmental pollution. operations, only use the lubricants and recommended in the table of 5.3.2.1 -Hydraulic oil filter chap. 5.2.1, page 40. Photo 13 - Hydraulic oil filter Filter with a clogging indicator. -
Page 56: List Of Consumables
Operation and maintenance - HA20PX - HA260PX 5.3.3 - List of consumables • Hydraulic filter cartridge. • Air filter element. • Diesel prefilter. • Diesel filter. • Motor oil filter. • Battery. • Fuses. 5.4 - LOAD TESTING The tests below are to be performed after: •... - Page 57 Operation and maintenance - HA20PX - HA260PX Load option: OVERTURNING MACHINE (kg) MOMENT (mN) HA20PX 12,60 47460 (250kg - 60km/h) See § 1.12.2 of AS1418.10-1996 for additional testing details. The elevating work platform must come to a stationary condition without overturning.
- Page 58 Operation and maintenance - HA20PX - HA260PX...
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Page 59: Operating Incidents
Operation and maintenance - HA20PX - HA260PX OPERATING INCIDENTS REMINDER:Compliance with the machine’s operating and maintenance instructions will avoid most incidents. However, certain incidents may occur and before any intervention, check the table in chap. 6, page 47 to see if the incident is listed, in which case, just follow the instructions. - Page 60 Operation and maintenance - HA20PX - HA260PX INCIDENTS PROBABLE CAUSE SOLUTIONS The turntable does not rotate • The blocking pin is inserted in the • Remove the pin chassis Noisy hydraulic pump • Insufficient oil in the circuit • Fill up Hydraulic pump cavitation •...
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Page 61: Safety Systems
Operation and maintenance - HA20PX - HA260PX SAFETY SYSTEMS 7.1 - FUNCTIONS OF RELAYS AND FUSES IN THE TURNTABLE BOX (see chap. 8, page 51) Thermal motor startup KA43 Emergency unit cut-off Thermal motor stop Accelerator Main power supply Electropump contactor FU1–10 A Motor stop circuit fuse FU3–80 A... - Page 62 Operation and maintenance - HA20PX - HA260PX...
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Page 63: Wiring Diagram
Operation and maintenance - HA20PX - HA260PX WIRING DIAGRAM 8.1 - DIAGRAM E 615A - FOLIO 01/05... -
Page 64: Diagram E 615A - Folio 02/05
Operation and maintenance - HA20PX - HA260PX 8.2 - DIAGRAM E 615A - FOLIO 02/05... -
Page 65: Diagram E 615A - Folio 03/05
Operation and maintenance - HA20PX - HA260PX 8.3 - DIAGRAM E 615A - FOLIO 03/05... -
Page 66: Diagram E 615A - Folio 04/05
Operation and maintenance - HA20PX - HA260PX 8.4 - DIAGRAM E 615A - FOLIO 04/05... -
Page 67: Diagram E 615A - Folio 05/05
Operation and maintenance - HA20PX - HA260PX 8.5 - DIAGRAM E 615A - FOLIO 05/05... - Page 68 Operation and maintenance - HA20PX - HA260PX...
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Page 69: Hydraulic Diagrams
Operation and maintenance - HA20PX - HA260PX HYDRAULIC DIAGRAMS 9.1 - DIAGRAM HA20PX REFERENCE B17074... -
Page 70: Diagram Ha260Px Reference P24340
Operation and maintenance - HA20PX - HA260PX 9.2 - DIAGRAM HA260PX REFERENCE P24340...
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Questions and answers
Procedure to use an HA20 PX electrically (off its Batteries)
To operate a Haulotte Group HA 20PX using its batteries:
1. Ensure the machine is in the transport position (boom lowered, counterweight at the front).
2. Turn off the generator:
- Unplug the tool from the socket.
- Set the button above the socket to the OFF position.
- Confirm the green light indicator turns off.
3. This reactivates machine movements powered by the batteries.
4. Make initial maneuvers on the ground to get used to the controls.
5. From the ground control panel:
- Ensure the emergency stop button is pulled out.
- Start the motor following standard startup procedures.
The main operating station is on the platform, but ground controls can be used for initial setup.
This answer is automatically generated