Haulotte Group HA120PX Maintenance Book
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Haulotte Group HA120PX Maintenance Book

Haulotte Group HA120PX Maintenance Book

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HA120PX
4000599070
E11.16
USA / GB

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Summary of Contents for Haulotte Group HA120PX

  • Page 1 Maintenance book Maintenance book HA120PX 4000599070 E11.16 USA / GB...
  • Page 2 HA120PX 4000599070 E11.16 USA / GB...

  • Page 3: Table Of Contents

    2.3 - Hydraulic oils ..........3 - Decals and markings locations HA120PX ...
  • Page 4 Maintenance book Wheel reducer......E002 - Hydraulic filter cartridge ....E003 - Fuel tank .

  • Page 5: Maintenance Book

    HA120PX You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.

  • Page 6: Compliance

    HA120PX 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..

  • Page 7: Safety Precautions

    HA120PX - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.

  • Page 8: Symbols Used

    HA120PX - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death Caution : Risk of material damage...

  • Page 9: Decal Colors

    HA120PX - Safety precautions 1.3 - DECAL COLORS The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®.

  • Page 10: Manufacturer's Warranty

    HA120PX - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided. 2.2 - WARRANTY PERIOD The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating...

  • Page 11: Warranty Conditions

    HA120PX - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : • Consumables : No claims will be accepted for objects or parts replaced in the context of normal machine usage.

  • Page 12: Scope Of Intervention

    HA120PX - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    HA120PX - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralized with sodium bicarbonate and water.
  • Page 14 HA120PX - Safety precautions Notes 4000599070 E11.16 USA / GB...

  • Page 15: Recommendations

    HA120PX - Recommendations Recommendations 1 - Lubrication diagram Diagram 4000599070 E11.16 USA / GB...
  • Page 16 HA120PX - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° ) 2820305670 Engine oil (Winter option)

  • Page 17: Consumables

    HA120PX - Recommendations 2 - Consumables List of consumables Consumable HAULOTTE® code Hydraulic filter cartridge 2427002910 Air filter (system) 2175165000 Air filter (system) 2427003170 Diesel pre-filter 2324000620 Diesel filter 2427003140 Diesel filter 2427003150 Engine oil filter 2175131000 Engine oil filter...

  • Page 18: Fuels

    HA120PX - Recommendations 2.1 - FUELS These fuels can be used on any type of mechanical injection engine. Please see machine configuration. N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table below to define the appropriate fuel.

  • Page 19: Motor Oils

    HA120PX - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 4000599070 E11.16 USA / GB...

  • Page 20: Hydraulic Oils

    HA120PX - Recommendations 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : • Oil filterability must be compatible with absolute filters . • Have properties such as : • Antifoam and deaeration. • Anti-wear, anti-shear and antioxydant.

  • Page 21: Decals And Markings Locations Ha120Px

    HA120PX - Recommendations 3 - Decals and markings locations HA120PX CE and AS standards A8 - 4000599070 E11.16 USA / GB...
  • Page 22 HA120PX - Recommendations 4000599070 E11.16 USA / GB...
  • Page 23 HA120PX - Recommendations CE and AS standards Marking Color Description Quantity HA120PX Height of the floor and load 3078148860 Travel direction 3078145070 Risk of crushed hands 3078143620 Risk of crushing 3078143630 Danger of electrocution 3078143490 Do not interchange 3078145180 Do not park in the work area...
  • Page 24 HA120PX - Recommendations Marking Color Description Quantity HA120PX Other Machine tie down points 3078147930 Other Vertical machine name logo 307P224980 Other Emergency lowering 307P224950 Other Emergency control box For Italy only : 307P232500 It is forbidden to use the PVG with a...

  • Page 25: Maintenance

    HA120PX - Maintenance Maintenance 1 - Maintenance Schedule The Aerial Work Platform was given an arbitrary Design Life of 10 years at the design stage of the product. There are a number of factors which can affect the design life including but not limited to, severity of operating conditions/routine maintenance which should be carried out in accordance with this manual.
  • Page 26 HA120PX - Maintenance Slewing device tightenning Pin, pin stop, bearing Pin and bushes Bushed and bearing Pulleys, chains and wire rope The strain of chains Chains replacement Wear pads and devices of guidance Wear pads Cylinder and hydraulic component : pump, filters, manifold...

  • Page 27: Inspection Program

    HA120PX - Maintenance 2 - Inspection program The machine must be inspected on a regular basis at intervals in accordance with the requirements set forth in the Country of use but no less than once a year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine.

  • Page 28: Daily Inspection

    HA120PX - Maintenance 3 - Daily inspection The content and method of inspection must be conducted by operators before using the machine, it includes a visual inspection and functional and security systems testing of the machine. This inspection is the responsibility of the user.
  • Page 29 HA120PX - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of operator's and maintenance manuals...
  • Page 30 HA120PX - Maintenance No cracks, broken weld, paint chipped No visible damage No screws missing / loose parts No foreign items in joints or slides Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ...
  • Page 31 HA120PX - Maintenance Fuel level (add in stowed position) No screws missing / loose parts Presence and good condition of hydraulic hose Presence and good condition of engine components Presence and good condition of the batteries: terminations and clamps, electrolyte level ...

  • Page 32: Periodic Inspection

    HA120PX - Maintenance 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. It must take place before the sale / resale of the machine and at a frequency of 6 months or 1 year according to regulations.
  • Page 33 HA120PX - Maintenance Periodic inspection In addition to the daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement needed to reach the part. Levelling Replacement is necessary. Proof tests. Need HAULOTTE Services®...
  • Page 34 HA120PX - Maintenance No deterioration and visible damage No screws missing / loose parts Presence and fastening of external wire guide Anchor points for handling fixed, undamaged and signalized (if equipped) No foreign body in joints or slides No abnormal gap in joints and slides Frame, axle, steering system, stabilizers arms ...
  • Page 35 HA120PX - Maintenance No deformation, visible damage, and broken weld on hydraulic tank Absence of foreign body on surfaces Hydraulic oil level (complete if needed) No torn or split wire sheaths Shielding is not apparent No evidence of chemical damage or corrosion on...
  • Page 36 HA120PX - Maintenance Activation of Activ'Shield Bar Stabilizers and their locking device operate properly Slope limiting device operates properly The travel speed limiting device operate properly Axle loking device operate properly Pothole safety device operate properly (if equipped) Test and if needed adjustment of load sensing...

  • Page 37: Reinforced Inspection

    HA120PX - Maintenance 5 - Reinforced inspection Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h. This inspection is under the responsibility of the owner, and it must be conducted by a Haulotte Service technician or qualified/authorized person.
  • Page 38 HA120PX - Maintenance No deterioration and visible damage No wear more than 2% Pulleys and clamps are not worn, rusted or damaged No radial gap > 0.5 mm on the pulleys on the pin Absence of crack, damage or break of the device...

  • Page 39: Major Inspection

    HA120PX - Maintenance 6 - Major inspection Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services®...
  • Page 40 HA120PX - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Intervention record number : Signature : Date : Name : 4000599070 E11.16 USA / GB...

  • Page 41: Maintenance Sheets

    HA120PX - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 42: General Points

    HA120PX - Maintenance 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
  • Page 43 HA120PX - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. • The bearing, the bearing drift and the bearing housing must be correctly aligned during the assembly process.

  • Page 44: Bearings

    HA120PX - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. • Machine not use for a period of 6 months or more.

  • Page 45: Brakes

    HA120PX - Maintenance 7.3.2.4 - Brakes The brake system is an important component of the safety of the machine. It is essential to carry out functional tests periodically (every 6 month). For safety reasons, rensure that the following precautions are taken prior to testing commencing : •...

  • Page 46: Hydraulics

    HA120PX - Maintenance 7.3.3 - Hydraulics 7.3.3.1 - Oil replacement Replace oil after each major intervention, and each time an anomaly has been detected. Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary.

  • Page 47: Replacing Damaged Of Hoses

    HA120PX - Maintenance 7.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. • Apparent shielding. • Visible leak in the hose. • Damage to the outer casing caused by chemical reaction from a foreign source.

  • Page 48: Evaluation Of Leaks On Hydraulic Cylinders

    HA120PX - Maintenance 7.3.3.3 - Evaluation of leaks on hydraulic cylinders These measures must be taken each time an anomaly has been detected in the hydraulic cylinder during daily inspection and periodic maintenance checks. Generic Control : • Position a load equal to the rated capacity on the cage (or platform).

  • Page 49: Electric

    HA120PX - Maintenance 7.3.4 - Electric 7.3.4.1 - Replacing damaged cables • Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation after the wire is replaced. • Note the cable path to facilitate reassembly.
  • Page 50 HA120PX - Maintenance Notes 4000599070 E11.16 USA / GB...

  • Page 51: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 52 Control-Oil change Wheel reducer 15 mn E002 Notes 4000599070 E11.16 USA / GB...

  • Page 53: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 54 Replacement Hydraulic filter cartridge 15 min E003 Notes 4000599070 E11.16 USA / GB...

  • Page 55: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 56 Filling-up-Oil change Fuel tank 15 mn E004 Notes 4000599070 E11.16 USA / GB...

  • Page 57: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 58 HA15IP - HA43JE 9 daN.m (66 lbf.ft) HA12CJ - HA32CJ 9 daN.m (66 lbf.ft) HA12CJ+ - HA32CJ+ 9 daN.m (66 lbf.ft) HA120PX (N/A) 9 daN.m (66 lbf.ft) HA16X (N/A) 21,5 daN.m (158 lbf.ft) HA16SPX - HA46SJRT 21,5 daN.m (158 lbf.ft) HA16PX - HA46JRT 21,5 daN.m...
  • Page 59 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
  • Page 60 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as previously. • If the difference between two measurements does not exceed 2 mm : the test validates correct operation. •...

  • Page 61: Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 62 Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 63 Drive wheel 210-155 HA12CJ - HA32CJ Steer wheel 210-155 Drive wheel 210-155 HA12CJ+ - HA32CJ+ Steer wheel 210-155 Drive wheel 320-236 HA120PX (N/A) Steer wheel 320-236 Drive wheel 320-236 HA16X Steer wheel 320-236 Drive wheel 320-236 HA16SPX - HA46SJRT Steer wheel...
  • Page 64 Replacement-Tightening Wheel 15 min E006 Notes 4000599070 E11.16 USA / GB...

  • Page 65: Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 66 Tightening Screws, bolts and nuts 15 min E007 Notes 4000599070 E11.16 USA / GB...

  • Page 67: Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 68 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Notes 4000599070 E11.16 USA / GB...

  • Page 69: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 70 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 71 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000599070...
  • Page 72 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000599070 E11.16 USA / GB...

  • Page 73: Glow Plugs

    Changing glow plugs Glow plugs 30 mn E030 Changing glow plugs Glow plugs 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Gloves work area • Spanner 1'' 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 74 Changing glow plugs Glow plugs 30 mn E030 Notes 4000599070 E11.16 USA / GB...

  • Page 75: Diagnosis Assistance

    HA120PX - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • There is sufficient fuel. • Sufficient engine oil. • Sufficient hydraulic oil in the tank. • Batteries are charging. • Control box E-stop push-buttons are pulled out.

  • Page 76: Troubleshooting

    HA120PX - Diagnosis assistance 2 - Troubleshooting Diagnosis Problem Probable cause Solution Empty fuel tank Fill the tank Batteries discharged Recharge the battery or batteries Faulty printed circuit fuses (ground Replace the fuse(s) control box) E-stop push-buttons are pushed in...
  • Page 77 HA120PX - Diagnosis assistance Problem Probable cause Solution Rapide Have the speeds adjusted by a qualified HAULOTTE proportional Speeds are not correctly adjusted Services® technician movements Sudden driving Have a qualified technician adjust the ramp Ramp generator out of order movement generator HAULOTTE Services®...
  • Page 78 HA120PX - Diagnosis assistance Notes 4000599070 E11.16 USA / GB...

  • Page 79: Electric Circuit

    HA120PX - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature-HA120PX and Winter option Marking Description Engine air filter clogging pressure switch Engine oil temperature Engine oil pressure switch Hydraulic oil overheating pressure switch...
  • Page 80 HA120PX - Electric circuit Marking Description HL21 Preheating indicator Turntable 'Enable Switch' pedal (Option) Preheating module Engine start-up relay KA43 Alternator output relay Horn relay Emergency pump relay General power supply relay Engine power supply relay Accelerator relay Starter Control box selection key selector...
  • Page 81 HA120PX - Electric circuit Marking Description Drive joystick : • SM4d : Right • SM4g : Left • SM4ab : Drive setpoint SM31 Boom lifting and turntable rotation joystick Tilt sensor Jib movements cut-off Boom movements cut-off Arm movements cut-off...

  • Page 82: Fuses

    HA120PX - Electric circuit 2 - Fuses Locations FU10 Description of the components HA120PX Marking Description 10 A Engine power supply circuit fuse 80 A Pre-heating control circuit fuse 30 A Turntable / platform box power supply circuit fuse Turntable movement control circuit fuse...

  • Page 83: Relays And Terminals

    HA120PX - Electric circuit 3 - Relays and terminals Locations KA32 101 105 120 103 118 240 102 215 KA37 KA46 KA43 Locations 4000599070 E11.16 USA / GB...
  • Page 84 HA120PX - Electric circuit Description of the components HA120PX Marking Description Pre-heating relay(located on the side of the cabinet) Engine start-up relay KA43 Back-up unit cut-off relay(Option) KA46 MS and HS driving power supply relay Horn relay(located on the side of the cabinet)

  • Page 85: Connectors

    4 - Connectors Locations 1 2 6 50 52 55 5 36 37 40 41 42 43 44 45 Description of the components HA120PX Marking Description Beacon light HL5 • High jib sensor SQ2 • Start-up switch SB4 • Turntable jib control SA6A / SA6B •...
  • Page 86 HA120PX - Electric circuit Marking Description • Overload indicator HL13 • Buzzer HA2 • Turntable accelerator control SA2 • Orientation control SA15A / SA15B • Lifting control SA14A / SA14B • Lifting control SA13A / SA13B • Horn buttonSB5 • Platform rotation cut-off contactor SQ20 / SQ21 •...

  • Page 87: Diagnosis Assistance Indicators

    HA120PX - Electric circuit 5 - Diagnosis assistance indicators Locations YV17 YV20 YV24 YV18B YV2A YV18A YV11 YV15B YV10 YV15A YV2B YV21B YV12 YV21A YV13A YV23 YV22B YV14B YV22A YV14A YV16B YV16A YV19B YV19A Description of the components Marking Description...

  • Page 88: Locations And Functions Of The Main Safety Features

    HA120PX - Electric circuit 6 - Locations and functions of the main safety features Locations SQ20 SQ21 Description of the components HA120PX Marking Description Tilt sensor Jib movements cut-off Boom movements cut-off Arm movements cut-off SQ5 / SQ6 Overload SQ20...

  • Page 89: Buzzers

    Buzzer Ground control box : • Tilt sensor • Overload • Temperature • Driving buzzer option • Movement buzzer option 8 - Indicators Description of the components HA120PX Marking Description Battery charging indicator Air filter clogging indicator Engine overheating indicator Engine oil pressure light...
  • Page 90 HA120PX - Electric circuit Notes 4000599070 E11.16 USA / GB...

  • Page 91: Hydraulic Circuit

    HA120PX - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 4000599070 E11.16 USA / GB...

  • Page 92: Solenoid Valves

    HA120PX - Hydraulic circuit 2 - Solenoid valves Locations YV10 YV11 YV12 YV14 YV17 YV19 YV20 YV23 YV40 YV41 YV42 YV1 - YV2 - YV9 - YV13 - YV21 YV22 - YV24 - YV25 - YV30 4000599070 E11.16 USA / GB...
  • Page 93 HA120PX - Hydraulic circuit Description of the components HA120PX Marking Description Platform movement validation solenoid valve Safety solenoid valve Arm lifting solenoid valve Medium travel speed control solenoid valve YV10 Telescope extension solenoid valve YV11 Telescope retraction solenoid valve YV12...
  • Page 94 HA120PX - Hydraulic circuit Marking Description Proportional unit Drive unit Unit TOR Steering unit 4000599070 E11.16 USA / GB...

  • Page 95: Drive Unit

    HA120PX - Hydraulic circuit 2.1 - DRIVE UNIT Diagram extract 4000599070 E11.16 USA / GB...
  • Page 96 HA120PX - Hydraulic circuit Drive manifold details YV17 YV23 YV11 YV13 YV10 YV12 Marking Description Unit Valve Shuttle valve Pressure relief valve Flow divider Plug Flow divider Switching to high-speed Differential release YV10 Medium and high-speed selector switch YV11 Brake release...

  • Page 97: Steering Unit

    HA120PX - Hydraulic circuit 2.2 - STEERING UNIT Steering unit detail YV21A YV22A YV22B YV21B Marking Description Unit Plug Shuttle valve YV21 Solenoid valve YV21A - YV21B Coil YV22 Solenoid valve YV22A - YV22B Coil Valve Diagram extract 4000599070 E11.16...

  • Page 98: Unit Tor

    HA120PX - Hydraulic circuit 2.3 - UNIT TOR TOR block details Diagram extract Marking Description Turntable rotation Compensation Jib arm Cage rotation 4000599070 E11.16 USA / GB...

  • Page 99: Proportional Unit

    HA120PX - Hydraulic circuit 2.4 - PROPORTIONAL UNIT Proportional unit detail Marking Description Anti-impact relief valve YV1 - LS control solenoid valve Valve Manual control Distribution range Slide YV2 - Boom telescoping PVG : • YV2a : Extension • YV2b : Retraction...
  • Page 100 HA120PX - Hydraulic circuit Proportional unit Diagram extract 4000599070 E11.16 USA / GB...

  • Page 101: Intervention Register

    HA120PX - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services®...
  • Page 102 HA120PX - Intervention register Type of HAULOTTE Services® Date Number of hours Intervenor intervention intervention number 4000599070 E11.16 USA / GB...
  • Page 103 HA120PX - Intervention register Type of HAULOTTE Services® Date Number of hours Intervenor intervention intervention number 4000599070 E11.16 USA / GB...
  • Page 104 HA120PX - Intervention register Type of HAULOTTE Services® Date Number of hours Intervenor intervention intervention number 4000599070 E11.16 USA / GB...
  • Page 105 HA120PX - Intervention register Type of HAULOTTE Services® Date Number of hours Intervenor intervention intervention number 4000599070 E11.16 USA / GB...
  • Page 106 HA120PX - Intervention register Type of HAULOTTE Services® Date Number of hours Intervenor intervention intervention number 4000599070 E11.16 USA / GB...
  • Page 107 Electrical diagram HA120PX 1 - HA120PX 1.1 - FOLIO 1/7 4000599070_USA_GB_e11.16...
  • Page 108 Electrical diagram HA120PX 1.2 - FOLIO 2/7...
  • Page 109 Electrical diagram HA120PX 1.3 - FOLIO 3/7...
  • Page 110 Electrical diagram HA120PX 1.4 - FOLIO 4/7...
  • Page 111 Electrical diagram HA120PX 1.5 - FOLIO 5/7...
  • Page 112 Electrical diagram HA120PX 1.6 - FOLIO 6/7...
  • Page 113 Electrical diagram HA120PX 1.7 - FOLIO 7/7...
  • Page 114 Electrical diagram HA120PX...
  • Page 115 HYDRAULIC DIAGRAM HA120PX 1 - HA120PX 1.1 - FOLIO 1/1 RECEPTEUR / SLAVE 80/40 C315 ROTATION PANIER BASKET ROTATION 3/8"G 3/8"G RECEPTEUR SLAVE 3l/mn ROTATION PANIER BASKET ROTATION 3l/mn COMPENSATION 2l/mn MOTO REDUCTEUR ORINETATION TOURELLE 145b TURRET SLEWING DRIVE ORIENTATION...
  • Page 116 HYDRAULIC DIAGRAM HA120PX...

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