Telescopic masts You have just bought a HAULOTTE® telescopic handler and we would like to thank you for your trust. 1 - Operator manual AS indicated on the delivery slip, this manual is one of the documents in the on-board case supplied upon delivery of your telescopic handler.
Telescopic masts 3 - Conformity We remind you that HAULOTTE® machines comply with the provisions of the directives currently applicable to this type of machine. Any modification without having obtained written authorization from HAULOTTE®, renders this conformity null.. HAULOTTE® cannot be held liable for the technical specifications contained in this manual. HAULOTTE®...
Telescopic masts - Safety precautions Safety precautions 1 - Recommendations 1.1 - OPERATOR MANUAL The operator manual is intended for HAULOTTE® machine operators. The operator manual does not replace the basic training required for all worksite equipment operators. This manual contains the operator instructions provided by HAULOTTE® for using the machines efficiently and safely.
Telescopic masts - Safety precautions 1.3 - LABEL COLOURS The potential dangers and specific regulations are indicated on the machine by labels and identification plates. The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
Telescopic masts - Safety precautions 2 - Pre-operation instructions 2.1 - GENERAL INSTRUCTIONS Never operate the machine in the following situations : • On a soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics).
Telescopic masts - Safety precautions 3 - Operation instructions The operation of the machine is recommended on flat, developed ground (tarmac, concrete, etc.). 3.1 - PROHIBITIONS • Never use a defective machine (hydraulic leakage, worn out tyres, malfunction). • Never operate the machine controls with sudden actions. •...
Telescopic masts - Safety precautions • The LPG bottle must be firmly attached in the correct position. • Check the bottle and its connections regularly (every 250h) to detect any leaks. Never use matches. Always use a specially-designed leak detector product. •...
Telescopic masts - Safety precautions 3.2.3 - Risk of electrocution This machine is not isolated and does not offer any protection. The risks of electrocution are high in the following situations : • Close to live power lines, consider the movement of the machine and the swaying of the electric power lines.
Telescopic masts - Safety precautions 3.2.4 - Risk of jerks and overturning On board the machine, respect the following instructions : • Before engaging the machine on any internal or external surface (premises, bridge, truck, etc.), check that the ground is capable of supporting the load. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics).
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Telescopic masts - Safety precautions B e a u f o r t s c a l e Meteorological Force Observed effects km/h description Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62 Smoke indicates the wind Very light breeze 0,3 - 1,5 1 - 5...
Telescopic masts - Safety precautions 3.2.5 - Risk of burns and explosion For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-A CID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER • Do not work in an explosive or inflammable ambience (spark, flame, etc.). •...
Telescopic masts - Intervenor's responsibility Intervenor's responsibility 1 - Owner's (or hirer's) responsibility The owner (or hirer) has the obligation to inform operators of the operator manual instructions. The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition.
Telescopic masts - Intervenor's responsibility 4 - Operator's responsibility The operator must read and understand this manual and the labels affixed on the machine. The operator must inform the owner (or hirer) if the manual or any labels are missing or in bad condition, and of any malfunction of the machine.
Telescopic masts - Intervenor's responsibility 5 - Inspection and maintenance The inspection and maintenance table identifies the role and the responsibilities of each party in regular machine maintenance. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance. I n s p e c t i o n s a n d m a i n t e n a n c e...
Telescopic masts - Machine layout Machine layout 1 - Identification The identification plate fixed to the rear right side of the chassis bears all the indications allowing machine identification. The constructor's plate at the rear of the mast bears all the indications allowing machine identification.. For any request for information, intervention or spare parts, specify the type and serial number of the machine.
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Telescopic masts - Machine layout I d e n t i f i c a t i o n p l a t e - A S I d e n t i f i c a t i o n p l a t e - A N S I C S A 24203 3207 0...
Telescopic masts - Machine layout 2 - Main components 2.1 - ELECTRICAL VERSION V i e w t h e c o m p o n e n t s S T A R ( S T A R 1 3 ) C136 D e s c r i p t i o n t h e...
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Telescopic masts - Machine layout V i e w t h e c o m p o n e n t s S T A R C109 C136 D e s c r i p t i o n t h e c o m p o n e n t s Marking Description...
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Telescopic masts - Machine layout V i e w t h e c o m p o n e n t s S T A R ( S T A R 2 2 J ) S T A R ( S T A R 2 6 J ) C136 C57 C1...
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Telescopic masts - Machine layout D e s c r i p t i o n t h e c o m p o n e n t s Marking Description Dolly Platform Upper console Rotation crown gear Turntable Tie-down and lift lug Lower console Counterweight Drive wheel...
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Telescopic masts - Machine layout V i e w t h e c o m p o n e n t s S T A R S T A R C136 D e s c r i p t i o n t h e c o m p o n e n t s Marking...
Telescopic masts - Machine layout 3 - Safety devices 3.1 - SLIDING MID-RAIL The platform is composed of guardrails and a sliding midrail facilitating access to the platform. Do not attach the sliding midrail to the guard rail. 3.2 - ANCHORAGE POINT The machine is equipped with approved anchorage points accepting a single harness per anchorage point.
Telescopic masts - Machine layout 4 - Labels 4.1 - CLASSIFICATION PLAN 4.1.1 - Red labels The red labels indicate a potentially fatal danger. C o m m o n l a b e l s S p e c i f i c l a b e l s S T A R ( S T A R...
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Telescopic masts - Machine layout S p e c i f i c l a b e l s S T A R ( S T A R 2 2 J ) S p e c i f i c l a b e l s S T A R S p e c i f i c...
Telescopic masts - Machine layout S p e c i f i c l a b e l s S T A R S p e c i f i c l a b e l s S T A R 4.1.2 - Orange labels The orange labels indicate a risk of serious injury.
Telescopic masts - Machine layout C o m m o n l a b e l s C o m m o n l a b e l s 4.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. C o m m o n l a b e l s 24203 3207 0...
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Telescopic masts - Machine layout S p e c i f i c l a b e l s S T A R ( S T A R 1 3 ) S p e c i f i c l a b e l s S T A R ( S T A R 2 2 J )
Telescopic masts - Machine layout 4.1.4 - Other labels The other labels provide additional technical information. C o m m o n l a b e l s START Battery Level 100% START 7813 744 a 7813 743 a S p e c i f i c l a b e l s S T A R S T A R...
Telescopic masts - Machine layout 4.2 - IDENTIFICATION L o c a l i z a t i o n S T A R ( S T A R 1 3 ) - C E R31 A1 Only for Australia Only for Australia A8 - A9 Only for Australia...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - C E STAR 6 Color Marking Description STAR 9 ntity (STAR 13) Height of the floor and load...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - C E STAR 8 STAR 10 Color Marking Description ntity (STAR 22J) (STAR 26J) Height of the floor and load 307P219210 307P216420 Risk of crushed hands...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - C E Color Marking Description STAR 11 STAR 12 ntity Height of the floor and load 3078149990 3078150000 Risk of crushed hands 307814910...
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Telescopic masts - Machine layout L o c a l i z a t i o n S T A R ( S T A R 1 3 ) - A S R31 A1 Only for Australia Only for Australia A8 - A9 Only for Australia Only for Australia...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - A S STAR 6 Color Marking Description STAR 9 ntity (STAR 13) Height of the floor and load...
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Telescopic masts - Machine layout STAR 6 Color Marking Description STAR 9 ntity (STAR 13) Other Vertical machine name logo 307P217390 Other 3078142000 Other 3078142010 L a b e l d e s c r i p t i o n s - A S...
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Telescopic masts - Machine layout STAR 8 STAR 10 Color Marking Description ntity (STAR 22J) (STAR 26J) Other Harness location 307P216290 307P216290 Other Yellow and black adhesive tape 2421808660 2421808660 Other Vertical machine name logo 307P217430 307P217400 L a b e l d e s c r i p t i o n s - A S Color Marking...
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Telescopic masts - Machine layout Color Marking Description STAR 11 STAR 12 ntity Other Yellow and black adhesive tape 2421808660 2421808660 Other Vertical machine name logo 307P217450 307P217460 Other 3078142000 3078142000 Other 3078142010 3078142010 L o c a l i z a t i o n S T A R ( S T A R 1 3 ) - A N S I...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - A N S I C S A STAR 6 Color Marking Description Quantity (STAR 13) Height of the floor and load...
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Telescopic masts - Machine layout L a b e l d e s c r i p t i o n s - A N S I C S A STAR 8 Color Marking Description Quantity (STAR 22J) Height of the floor and load 307P219230 Risk of crushed hands 3078147240...
Telescopic masts - Machine layout 5 - Consoles N.B.-:-T HE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE EFER TO THE MACHINE CONFIGURATION TO IDENTIFY THE FUNCTIONAL CONTROLS AND INDICATORS 5.1 - LOWER CONSOLE G e n e r a l v i e w S T A R ( S T A R...
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Telescopic masts - Machine layout C o n t r o l s a n d i n d i c a t o r s S T A R ( S T A R 1 3 ) Marking Description Function Battery charge level LED Battery charge status...
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Telescopic masts - Machine layout C o n t r o l s a n d i n d i c a t o r s S T A R ( S T A R 2 2 J ) S T A R ( S T A R 2 6 J ) Marking...
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Telescopic masts - Machine layout C o n t r o l s a n d i n d i c a t o r s S T A R S T A R S T A R Marking Description Function Pulled (activated) : Lower console power supply Emergency stop push button...
Telescopic masts - Machine layout 5.2 - UPPER CONSOLE G e n e r a l v i e w S T A R ( S T A R 1 3 ) 131 133 24203 3207 0 E 07 07...
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Telescopic masts - Machine layout C o n t r o l s a n d i n d i c a t o r s S T A R ( S T A R 1 3 ) Marking Description Function Horn selector Horn...
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Telescopic masts - Machine layout G e n e r a l v i e w S T A R ( S T A R 2 2 J ) - S T A R ( S T A R 2 6 J ) - S T A R 1 1 - S T A R C o n t r o l s a n d...
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Telescopic masts - Machine layout G e n e r a l v i e w S T A R START C o n t r o l s a n d i n d i c a t o r s S T A R Marking Description...
Telescopic masts - Operating principle Operating principle 1 - Description Hydraulic energy to perform machine movements is provided by an electric pump.The operating speed of the pump is governed by a speed regulator. The controls and start-up of the electric motor are powered by battery. To protect the staff and the machine, safety systems forbid the use of the machine beyond its capacities.
Telescopic masts - Operating principle 2.3 - ELECTRONIC SPEED CONTROLLER The machines are equipped with an electronic speed regulator configured for machine functionalities. Do not interchange the variable transmissions between machines. 2.4 - MULTI-FUNCTION LED : BATTERY CHARGE STATUS CONTROLLER-ENGINE HOUR METER This device has the following functions : •...
Telescopic masts - Operating principle 2.7 - MACHINE TILT For STAR 6 (STAR 13) If the machine is positioned on a slope exceeding authorized tilt with the mast extended, the tilt control unit alerts the operator. Driving and elevation controls are cut if this situation lasts longer than 1 or 2 s.
Telescopic masts - Operating principle 2.8 - MACHINE BRAKING If electric power is cut off, the machine is automatically braked.. Performance levels can be reduced in case of : • Descending a bumpy ramp. • Worn tyres. • Damp or muddy ground. 2.9 - WHEEL MOTOR BRAKE RELEASE Each time a translation command is made, electric power frees the brakes.
Telescopic masts - Driving Driving 1 - Recommendations The manager of the company where the machine is commissioned must ensure that the machine is fit for function. i.e. that the machine is suitable to carry out the work in complete safety in compliance with the user manual.
Telescopic masts - Driving • Hydraulic oil level. • State of the hydraulic unit and pump (leakage, loose component, etc.). • State of the consoles. • State of the guard rail and the sliding midrail. • Excessive mechanical clearance. • The state of the mast, jib and platform (no visible damage, wear or distortion). 2.1.2 - Environment Section A Safety precautions Check the following points :...
Telescopic masts - Driving 2.2.2 - Lower console controls Refer to the corresponding operations to test the controls in the order mentioned Section E 3.2- Ground operations). T e s t s f r o m t h e l o w e r c o n s o l e S T A R ( S T A R...
Telescopic masts - Driving 2.2.3 - Upper console controls Refer to the corresponding operations to test the controls in the order mentioned Section E 3.3- Operations from the platform). T e s t s f r o m t h e u p p e r c o n s o l e S T A R...
Telescopic masts - Driving 2.3 - REGULAR CHECKS The machine must be inspected regularly (intervals according to the country of use)and at least once a year, in order to detect any defect which may lead to an accident. The inspection is carried out by a company or person chosen by the manager and is under his responsibility (Company employee or other).
Telescopic masts - Driving 3 - Usage N.B.-:-T HE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE EFER TO THE MACHINE CONFIGURATION TO IDENTIFY THE FUNCTIONAL CONTROLS AND INDICATORS 3.1 - TEST PROCEDURE 3.1.1 - Emergency stop push button function L o w e r c o n s o l e e m e r g e n c y s t o p...
Section C 2- Main components). The buzzer sounds. 3.1.3 - Visual and audio alarms For : STAR 6 (STAR 13) Pull the battery cut-off push button ( P124 ). Switch the machine on P125. A sound signal (beep) sounds. 24203 3207 0...
3.2 - GROUND OPERATIONS 3.2.1 - Machine start-up For : STAR 6 (STAR 13) Pull the battery cut-off push button ( P124 ). Turn the key selector ( P125 ) to the left to power up. For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J) Pull the emergency stop push button on the chassis (button position *1).
Telescopic masts - Driving 3.2.2 - Machine shutdown For : STAR 6 (STAR 13) Push in the battery cut-off push button ( P124 ). For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J) Push in the emergency stop push button on the chassis (button position OFF).
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Telescopic masts - Driving L o w e r c o n s o l e c o n t r o l s S T A R 9 - S T A R 1 1 - S T A R Control Action Press and hold the mast telescoping selector ( P127 ).
Telescopic masts - Driving 3.2.4 - Other controls For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J) • Switching from the lower console to the upper console : The emergency push button on the chassis must be in position ON. •...
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Telescopic masts - Driving U p p e r c o n s o l e c o n t r o l s S T A R ( S T A R 1 3 ) Control Action Set the movement selector ( P134 ) to : •...
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Telescopic masts - Driving U p p e r c o n s o l e c o n t r o l s S T A R ( S T A R 1 3 ) - S T A R ( S T A R 2 6 J ) - S T A R 1 1 - S T A R...
Telescopic masts - Driving U p p e r c o n s o l e c o n t r o l s S T A R Control Action Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P141 ) upwards to move the machine forwards.
1.2 - PROCEDURE Section A 2- Pre-operation instructions For : STAR 6 (STAR 13) Push the emergency valve located under the chassis. For : STAR 9 Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder.
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Telescopic masts - Special procedure For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J) Turn the console activation selector key ( P92 ) downwards to activate the lower console. The controls of the upper console are de-activated. Press the mast telescoping selector ( P127 ) and mo- vement selector ( P126 ) simultaneously downwards.
The lowering for repairs function allows the operator in the platform to descend again in case of failure of the main power source. 2.2 - PROCEDURE For : STAR 6 (STAR 13) Push the emergency valve located under the chassis. For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J) Lowering the mast manually •...
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Telescopic masts - Special procedure For : STAR 9 Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder. For : STAR 11-STAR 12 Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder. If the operator in the platform must exit the platform to go on a sturdy, safe structure, the transfer must respect the following recommendations : •...
Telescopic masts - Special procedure 3 - Towing service In case of a failure of the machine, it is possible to tow it.. 3.1 - RELEASING OF THE BRAKES To tow a broken-down machine, perform manual brake release. Execute these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine.
Never place yourself below or too close to the machines during loading. A wrong move can lead to the falling of the machine and cause serious bodily and material accidents. For : STAR 6 (STAR 13) N.B.-:-I N ORDER TO PERFORM LOADING AND UNLOADING...
Telescopic masts - Special procedure 4.1.2 - Loading by power lift truck • Ensure that the machine controls are in the OFF position. • Use a sufficiently powerful lift truck. • Move the forks apart. • Place the forks in the positions indicated on the chassis. •...
Pmax Pmax L o a d i n g c h a r a c t e r i s t i c s Markin STAR 6 (STAR STAR 8 (STAR Description 22J) 1,17 m (3 ft 10 in) 1,20 m (3 ft 11 in) Lateral distance between the wheels 14.2 daN/cm2...
Telescopic masts - Special procedure L o a d i n g c h a r a c t e r i s t i c s Markin Description STAR 11 STAR 12 1,20 m (3 ft 11 in) 1,20 m (3 ft 11 in) Lateral distance between the wheels Anchorage point 4.3 - UNLOADING...
Telescopic masts - Special procedure 5 - Detection of internal fault 5.1 - PRINCIPLE For : STAR 8 (STAR 22J)-STAR 9-STAR 10 (STAR 26J)-STAR 11-STAR 12 The machine is equipped with an internal defect detection system. The code displayed on the hour recorder ( P91 ) shows the user what kind of defect has occurred.
S T A R ( S T A R 1 3 ) - S T A R ( S T A R 2 2 J ) Machine STAR 6 (STAR 13) STAR 8 (STAR 22J) International Imperial International Imperial Characteristics...
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Telescopic masts - Technical characteristics Machine STAR 6 (STAR 13) STAR 8 (STAR 22J) International Imperial International Imperial Characteristics system system system system Slew ring torque 13,5 daN.m Maximum pressure on hard ground 14,2 bar 15 bar Micro-speed drive 0,5 km/h...
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Telescopic masts - Technical characteristics T e c h n i c a l c h a r a c t e r i s t i c s - F o r S T A R S T A R ( S T A R 2 6 J ) Machine...
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Telescopic masts - Technical characteristics T e c h n i c a l c h a r a c t e r i s t i c s - F o r S T A R S T A R Machine STAR 11 STAR 12...
O v e r a l l d i m e n s i o n s p e c i f i c a t i o n s Marking STAR 6 (STAR 13) Mètre Feet inch 1,50 4-11...
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Telescopic masts - Technical characteristics G e n e r a l d i a g r a m S T A R C - J A - H O v e r a l l d i m e n s i o n s p e c i f i c a t i o n s Marking STAR 9...
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Telescopic masts - Technical characteristics G e n e r a l d i a g r a m S T A R ( S T A R 2 2 J ) - S T A R ( S T A R 2 6 J ) - S T A R 1 1 - S T A R C - J...
Telescopic masts - Technical characteristics 3 - Working area 3.1 - MACHINE STAR 6 (STAR 13) W o r k i n g a r e a ft in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 19ft 8in 16ft 4in...
Telescopic masts - Technical characteristics 3.2 - MACHINE STAR 8 (STAR 22J) W o r k i n g a r e a ft in -9ft 10in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 9ft 10in 36ft 1in 11 m 10 m 32ft 9in 29ft 6in...
Telescopic masts - Technical characteristics 3.4 - MACHINE STAR 10 (STAR 26J) W o r k i n g a r e a ft in -9ft 10in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 9ft 10in 11 m 36ft 1in 10 m 32ft 9in 29ft 6in...
Telescopic masts - Technical characteristics 3.5 - MACHINE STAR 11 W o r k i n g a r e a ft in -9ft 10in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 9ft 10in 11 m 36ft 1in 32ft 9in 10 m 29ft 6in 26ft 2in...
Telescopic masts - Technical characteristics 3.6 - MACHINE STAR 12 W o r k i n g a r e a ft in -9ft 10in -6ft 6in -3ft 3in 3ft 3in 6ft 6in 9ft 10in 12 m 39ft 4in 11 m 36ft 1in 10 m 32ft 9in...
The overload test is at 125% of the nominal load. See paragraph 1.12.3 of standard AS1418.10-1996 for test details. L o a d t a b l e Machine Test load Pound (lb) Kilogramme (kg) STAR 6 (STAR 13) STAR 8 (STAR 22J) 551,5 STAR 9 STAR 10 (STAR 26J) 633,8 287,5 STAR 11 STAR 12 The machine must not show any signs of permanent distortion.
Telescopic masts - Technical characteristics 4.2 - OPERATIONAL TEST Operational tests have proved the following facts : • The machine has performed all movements without jerking, while carrying the nominal load. • All safety systems are operating correctly. • Maximum authorised operating speeds are not exceeded. 4.3 - STABILITY TEST The stability test proves that the machine is stable in an unfavourable position.
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Telescopic masts - Technical characteristics S t a b i l i t y t a b l e f o r S T A R ( S T A R 1 3 ) Moment of T (°) tipping over Kilogra Feet Feet...
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Telescopic masts - Technical characteristics S t a b i l i t y t a b l e f o r S T A R ( S T A R 2 2 J ) Moment of T (°) tipping over Kilogra Feet Feet...
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Telescopic masts - Technical characteristics S t a b i l i t y t a b l e f o r S T A R ( S T A R 2 6 J ) Moment of T (°) tipping over Kilogra Feet Feet...
Telescopic masts - Intervention log Intervention log 1 - Intervention log In order to benefit from the HAULOTTE® guarantee, each maintenance or repair operation must figure in the INTERVENTION LOG, which can be found at the end of the maintenance book delivered with your machine.
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