Top Gun SYN 2000 PULSE Operation Manual
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Top Gun SYN 2000 PULSE Operation Manual

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SYN 2000 PULSE

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  • Page 1 SYN 2000 PULSE...
  • Page 2 SYN 2000 PULSE OPERATION MANUAL...

  • Page 3: Table Of Contents

    Contents SAFETY......................1 CAUTION ......................3 SYN 2000 PULSE TECHNICAL DATA ..............5 MIG INSTALLATION ..................6 LIFT TIG INSTALLATION..................8 MMA INSTALLATION ..................9 OPERATION PANEL INSTRUCTION ..............10 MEMORY FUNCTION ..................16 LIFT TIG SETTING GUIDE ................. 18 MMA SETTING GUIDE..................

  • Page 4: Safety

    SYN 2000 PULSE Machine Operating Safety • Do not switch the function modes while the machine is operating. Switching of the function modes during welding can damage the machine. Damage caused in this manner will not be covered under warranty.
  • Page 5 OPERATION MANUAL • Do not use damaged, under sized, or badly joined cables. • Do not drape cables over your body. • We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth. Fumes and gases are dangerous.
  • Page 6 SYN 2000 PULSE unable to be moved from the welding/cutting area. • Do not weld/cut on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to the required Safety Standards to insure that flammable or toxic vapours and substances are totally removed, these can cause an explosion even though the vessel has been “cleaned”.

  • Page 7: Caution

    OPERATION MANUAL • Wear approved ear protection if noise level is high. Hot parts. Items being welded/cut generate and hold high heat and can cause severe burns. Do not touch hot parts with bare hands. Allow a cooling period before working on the welding/cutting gun.
  • Page 8 SYN 2000 PULSE iii. Over-Voltage Supply Regarding the power supply voltage range of the machine, please refer to “Main parameter” table. This equipment is of automatic voltage compensation, which enables the maintaining of the voltage range within the given range. In case that the voltage of input power supply amperage exceeds the stipulated value, it is possible to cause damage to the components of this equipment.

  • Page 9: Syn 2000 Pulse Technical Data

    OPERATION MANUAL SYN 2000 PULSE TECHNICAL DATA Gas Metal Arc Welding (GMAW) is an arc welding process where a consumable wire is fed by motor driven feed rolls to a welding gun, and where welding current is supplied from the welding power source. The welding arc is struck between the work piece and the end of the wire, which melts into the weld pool.
  • Page 10 SYN 2000 PULSE TECHNICAL DATA SYN 2000 PULSE Power Supply / Phases 220/230/240V +/- 15% 50/60Hz MIG:40-200 Rated input power MMA:30-200 TIG:20-200 Duty cycle Feeding mode ALL IN ONE Wire feeding speed 2-15M/min Welding plate Thickness 0.5-5mm Welding wire diameter 0.8-1.2...

  • Page 11: Mig Installation

    SYN 2000 PULSE MIG INSTALLATION 1.Connect the welding torch into the Euro Mig torch connection socket on the front panel, and tighten it. 2.Insert the earth cable plug into the required polarity and tighten -negative for gas shielded wires positive for gas less wires.
  • Page 12 SYN 2000 PULSE 6.At the wirefeed assembly, release the compression screw by swivelling it outwards. This allows the top roller arm to spring to the open position.The end of the welding wire can now be passed through the inlet guide, over the bottom driven roller, and into the output wire guide tube.
  • Page 13 OPERATION MANUAL V GROOVE DRIVE ROLLER - STEEL WIRE 1 x 0.8-1.0 V U GROOVE DRIVE ROLLER - ALUMINUM WIRE 1 x 1.0-1.2 U...

  • Page 14: Lift Tig Installation

    SYN 2000 PULSE LIFT TIG INSTALLATION In the TIG (Tungsten Inert Gas) method, the electric arc strikes under an inert gas (argon) shield, between the welded element and the non-fusible electrode made of pure tungsten or tungsten with additives. The TIG method is especially recommended for aesthetic and high-quality joining of metals, without laborious mechanical treatment after welding.
  • Page 15 OPERATION MANUAL 1.Connect the welding torch into the Euro Mig torch connection socket on the front panel, and tighten it. 2.Insert the earth cable plug into the positive socket. The TIG torch plug into negative socket. 3.Connect Gas Line from the torch to Gas Regulator and connect the gas regulator to the Gas Cylinder. Carefully open the valve of the gas cylinder, set the flow to 5 l/min.

  • Page 16: Mma Installation

    OPERATION MANUAL MMA INSTALLATION Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded.
  • Page 17 OPERATION MANUAL Connect the welding and mass leads to the appropriate output connectors of the welder, according to the polarity recommended by the manufacturer of the electrodes you intend to weld.

  • Page 18: Operation Panel Instruction

    OPERATION MANUAL OPERATION PANEL INSTRUCTION Function switch button to the left menu. Press over 5 seconds switch to data call page. Function selection: When you choose a function, the relative icon will be highlighted. Return button，switch to the parent menu，or return. Press over 5 seconds will back to factory settings.
  • Page 19 OPERATION MANUAL Data adjusting knob. According left or right button, to switch the relative menu, and turn this knob can adjust the data. Press to confirm current setting. Execute button, press it can enter into sub-menu, or execute the current operation. Press over 5 seconds will save current data.
  • Page 20 SYN 2000 PULSE 1.LANGUAGE SETTING The welding machine offering 5 language options, operators can switch to English, German, Spanish and Russian versions. 2.WELDING MODE SETTING...
  • Page 21 OPERATION MANUAL Press button to select the welding mode you want to do, then press to next step. 3.AUTO MODE Under the Auto mode, you can select the material, thickness and the wire diameter, then you can start your welding, the machine will recommend the welding current, voltage and the wire feeding speed for you.
  • Page 22 SYN 2000 PULSE 1.Selection of material Spin the knob to select welding material. Number on the right correspond to the material on the left. 2.Select of plate thickness Spin the knob to adjust plate thickness. 3.Selection of wire diameter Select the corresponding wire diameter.
  • Page 23 OPERATION MANUAL Selection of handle methods 2-step welding: When you press the torch, it start to weld by holding the button, when release, it stop welding. 4-step welding: When you press the torch and then release, it start to weld. When press again, it stop welding.
  • Page 24 SYN 2000 PULSE Selection of wire diameter Press the button to choose the the corresponding wire diameter 0.8/1.0/1.2mm. Selection of wire feeding speed Adjust the wire feeding data, until the left-top data can match the real thickness of the work.
  • Page 25 OPERATION MANUAL Inductance At the first, please adjust the data to “0” then try welding, if the arc softer, you can adjust the inductance to negative a little; on the contrary, adjust it to positive. Note：Inductance had setting up well by system, have other...

  • Page 26: Memory Function

    Selection of Base feeding function Adjust the data. It’s recommended to adjust within 70%-90% of the peak feeding. MEMORY FUNCTION SYN 2000 PULSE possess 18 sets memories. Long press 3 seconds to restore current setting. Long press 3 seconds to recall setting.
  • Page 27 OPERATION MANUAL MIG Welding Current-Wire Diameter And Plate Thickness Chart Wire diameter Plate thickness Wire speed （ M/min ） AL-Si1.0/(4043) (DCEP) Welding current (A) Arc voltage 16.0 18.3 19.2 21.0 22.5 Wire speed （ M/min ） AL-Si1.2/(4043) (DCEP) Welding current (A) 27.0 Arc voltage 16.5...
  • Page 28 SYN 2000 PULSE Arc voltage 19.7 23.5 25.6 28.5 29.6 Instruction ： Al and Al-Si wire both use Al-Si Function.

  • Page 29: Lift Tig Setting Guide

    SYN 2000 PULSE LIFT TIG SETTING GUIDE In the TIG (Tungsten Inert Gas) method, the electric arc strikes under an inert gas (argon) shield, between the welded element and the non-fusible electrode made of pure tungsten or tungsten with additives.
  • Page 30 OPERATION MANUAL WELDING POLARITY IN THE TIG METHOD Negative polarity is used for most TIG welding operations. The welding gun is connected to the negative pole, while the earth gun is connected to the positive pole. In this way, the electrode consumption is reduced, the amount of heat accumulated in the welded material increases.
  • Page 31 OPERATION MANUAL 18ga（1.024mm） 17ga（1.5mm） 14ga（2.0mm） 1/8"ga (3.0mm) 5/36"ga (4.0mm) 5/36"ga ≥(4.0mm) 100-150 100-150 ATTENTION! The TIG torch is not standard equipment of the set.

  • Page 32: Mma Setting Guide

    SYN 2000 PULSE MMA SETTING GUIDE Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded.
  • Page 33 OPERATION MANUAL Selection of welding current Press welding current, the machine will fit the thickness automatically. VRD function Press the button to activate VRD function. When the green light illuminate. It means the VRD function is activated. Press the button again to turn off. We recommend user turn on VRD when using MMA welding.
  • Page 34 SYN 2000 PULSE Force current Stabilizes the arc regardless of fluctuations in its length, reduces the amount of spatter. MMA WELDING ELECTRODE DIAMETER PLATE THICKNESS AND CURRENT DIAMETER 2.5mm 3.2mm Eelectrode Diameter/ Plate Thicnkness Amps. Amps. Amps. 17ga（1.5mm） 14ga（2.0mm） 1/8"ga (3.0mm) 5/36"ga (4.0mm)

  • Page 35: Trouble Shooting

    OPERATION MANUAL TROUBLE SHOOTING Malfunctions Solution ➢ Confirm the power switch is on. The meter show nothing; ➢ Power supply available for input cable. ➢ Check if the three phase commute bridge is damaged. Fan does not rotate; ➢ There is malfunction occurs in the supplementary power source on control board (contact dealers).
  • Page 36 SYN 2000 PULSE ➢ The vh-07 plug-in voltage of multimeter to MOS panel should be about DC308V When the fan turns, the abnormal ➢ The auxiliary power on MOS panel has a green indicator light. If the light is indicator light is not on and there is no...

  • Page 37: Maintenance

    Avoid situations where water or steam can enter the device. If the welder gets wet, dry it and then check the insulation of the device (also between joints and contacts). After checking that everything is OK, you can continue working. SET CONTAINS: - SYN 2000 PULSE welder main body - Ground clamp with 2m cable - 35 mm EURO fast plug...

  • Page 38: Circuit

    SYN 2000 PULSE CIRCUIT...
  • Page 39 OPERATION MANUAL...

  • Page 40: Warranty Information

    OPERATION MANUAL WARRANTY INFORMATION 3-YEAR Warranty...

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