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Table of Contents
Related Manuals for Top Gun 351 SWF
Summary of Contents for Top Gun 351 SWF
- Page 1 Manual Guide 351 SWF / 505 SWF 3 PHASE MIG WELDER W/ FEEDER TOPGUNWELDING.COM.AU...
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Page 3: Table Of Contents
PAGE 3 SAFETY INFORMATION MACHINE SPECIFICATIONS PAGE 7 GETTING STARTED PAGE 8 WELDING TECHNIQUES PAGE 11 PAGE 16 WIRING DIAGRAM CONTROLS AND FUNCTIONS PAGE 17 PAGE 20 MODE SELECTION FIXES AND FAULTS PAGE 23 ACCESSORIES PAGE 26... -
Page 5: Safety Information
Safety Info SAFETY INFO AND TIPS WARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH .KEEP CHILDREN AWAY. IF WEARING A PACEMAKER KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. Welding products and welding processes can cause serious injury or death, damage to other equipment or property, if the operator does not observe all safety rules and take precautionary measures. - Page 6 SAFETY PRECAUTIONS FOLLOW THE BELOW PRECAUTIONS CAREFULLY. IMPROPER USE OF ANY WELDER MAY RESULT IN SERIOUS INJURY OR DEATH. ONLY CONNECT WELDER TO A POWER SOURCE FOR WHICH IT IS DESIGNED. The specification plate on the welder lists this information.When welding outdoors, only use an extension cord which is designed for outdoor use.
- Page 7 ARC RAYS FIRE & EXPLOSIONS ARC RAYS can burn eyes and skin; NOISE can damage hearing. The WELDING operation can potentially cause fire or an ARC RAYS from the welding process produce an intense heat explosion as Sparks and spatter are emitted from thewelding and strong ultraviolet rays that can burn eyes and skin.
- Page 8 PROLOGUE THANKYOU FOR CHOOSING A TOPGUN WELDING AUSTRALIA PRODUCT PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THE WELDING PLANT. PLEASE ONLY USE AUTHORIZED ACCESSORIES AND CHECK FOR CORRECT FITMENT BEFORE USE. PLEASE DO NOT MODIFY MACHINE IN ANY MANNER AS THIS MAY VOID WARRANTY AND INCREASE CHANCES OF SERIOUS INJURY OR DEATH.
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Page 9: Machine Specifications
Specifications MACHINE SPECS This information can be found on top of the machine. 351 SWF 505 SWF Input Voltage (V) 415 A/C 415 A/C Frequency (Hz) 50 -60 Hz 50 -60 Hz Output Current Range (A) 50 -350 A 40 -500 A... -
Page 10: Getting Started
Getting Started WELDING 101 MIG/MAG Welding Technique For those who have not yet done any welding, the simplest way to commence is to run beads on a piece of scrap plate. Use a mild steel plate, around 6mm thick and a 3.2mm electrode. Clean any paint, loose scale or other contaminants from the plate, and set it firmly on the workbench so that welding can be carried out in the downhand position. - Page 11 FLUXCORED ARC WELDING(FCAW): This is an electric arc welding process which fuses together the parts to be welded by heating them with an arc between a continuous flux filled electrode wire and the work. Shielding is obtained through decomposition of the flux within the tubular wire.
- Page 12 Distance from the MIG Torch Nozzle to the Work Piece The electrode wire stick out from the MIG Torch nozzle should be between 10 and 20.0mm. This distance may vary depending on the type of joint that is being welded. Travel Speed The speed at which the molten pool travels influences the width of the weld and penetration of the welding run.
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Page 13: Welding Techniques
Nozzle Angle This refers to the position of the welding gun in relation to the joint. The transverse angle is usually one half the included angle between plates forming the joint. The longitudinal angle is the angle between the centre line of the welding gun and a line perpendicular to the axis of the weld. - Page 14 Electrode Wire Size Selection The choice of Electrode wire size and shielding gas used depends on the following • Thickness of the metal to be welded • Type of joint • Capacity of the wire feed unit and Power Source •...
- Page 15 Arc Length The securing of an arc length necessary to produce a neat weld, soon becomes almost automatic. You will find that a long arc produces more heat. A very long arc produces a crackling or spluttering noise and the weld metal comes across in large, irregular blobs.
- Page 16 Welding Position The electrodes dealt with in this manual can be used in most positions, i.e. they are suitable for welding in flat, horizontal, vertical and overhead positions. Numerous applications call for welds to be made in positions intermediate between these Arc Welding Practice The techniques used for arc welding are almost identical regardless of what types of metals are being joined.
- Page 17 Welding Welding Volts Wire Speed Current (Amps) (Volts) 0.8mm 0.9mm 1.0mm 1.2mm 1.6mm 60 Amps 15V -17V 3 -4 3 -4 2 -4 80 Amps 15V -18V 4 -5 3 -5 3 -5 2 -4 120 Amps 16V -20V 6 -7 5 -8 4 -7 3 -4...
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Page 18: Wiring Diagram
Basic Wiring Diagram Power Source... -
Page 19: Controls And Functions
Wirefeeder Controls and Functions CONTROL AND FUNCTIONS OF 351F -505F CONTROL PANEL WIRE -FEED UNIT MIG VOLTAGE DIAL MIG CURRENT DIAL INDUCTANCE DIAL WIRE INCH BUTTON GAS FEED BUTTON WATER/AIR COOLING SELECTION BUTTON 2T/4T SELECTION BUTTON PRE FLOW, POST FLOW , SOFT START AND BURNBACK SELECTION BUTTON EURO TORCH CONNECTION SOCKET 10. - Page 20 Power Source Controls and Functions CONTROL AND FUNCTIONS OF 351F -505F CONTROL PANEL OUTPUT CONNECTOR - 15. HOT START L.E.D INDICATOR GAS CONNECTOR 16. WELDING CURRENT L.E.D INDICATOR TIG TORCH CONNECTOR 17. ARC FORCE L.E.D INDICATOR OUTPUT CONNECTOR + 18. 18.DOWN SLOPE L.E.D INDICATOR GAS CONNECTOR 19.
- Page 21 Safe Machine Installation Please read and understand the below BEFORE installation and operation. This machine uses electricity and as such should be treated with respect. Please visually check over the machine and only set up and use in a safe work area. Please check the following: •...
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Page 22: Mode Selection
Mode Selection And Operation Positive Polarity Negative (Reverse) Polarity Connect the earth lead connector to the negative (-) quick-connection terminal, and turn clockwise to tighten. CAUTION: Make sure of the above connection for direct polarity welding; for inverse/reverse polarity , invert the connection: earth lead CONNECTOR to the quick-connection positive (+) terminal. - Page 23 Positive Polarity Negative (Reverse) Polarity Make sure that the supply voltage matches the voltage requirements indicated. If you increase the length of the leads, be aware that possible damage may occur with excessively long or incorrectly sized leads. • S elect LVRD MMA mode on power source (when selected machine automatically defaults to LVRD mode) •...
- Page 24 LIFT TIG If you increase the length of the leads, be aware that possible damage may occur with excessively long or incorrectly sized leads. • Connect the TIG TORCH to the negative (-) quick-connection terminal, and turn clockwise to tighten. •...
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Page 25: Fixes And Faults
Fixes and Faults TROUBLESHOOTING *MACHINE NOT TO BE OPENED/WORKED ON UNLESS BY AN AUTHORIZED/CERTIFIED REPAIR AGENT. **NOT COMPLYING WITH THE ABOVE WILL RESULT IN A VOID OF WARRANTY. FAULT CAUSE SOLUTION CONNECTION BROKEN CHECK CONNECTIONS FAN NOT OPERATING FAN BROKEN REPLACE FAN NO POWER CHECK POWER SUPPLY... - Page 26 Electrical Schematic DIAGRAM...
- Page 27 Transportation, Storage and Suitable Environment • The Packaging supplied with this item is suitable for Air, Sea, railway and highway (class 3) transportation. • Please pay attention to the condition of the package whilst in transit. • M oisture may damage the packaging. Please keep dry. •...
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Page 28: Accessories
Accessories and Consumables PARTS AND SPARES Hanpieces 3 Metre TGTMB3603 Binzel Style MB36 Mig Torch 4 Metre TGTMB3604 5 Metre TGTMB3605 300 Amp ACCLP300 Earth Clamps 400 Amp ACCLP400 500 Amp ACCLP500 300 Amp MAWEC300 Magnetic Earth Clamps 800 Amp MAWEC800 200 Amp ACEHTL200... - Page 29 Accessories Rubber Handle ACMCH1 Chipping Hammer Spring Handle ACMCH2 Welding Pliers 8” Welding Pliers TGACPLIER 3 Row Steel ACB3 4 Row Steel ACB4 Wire Brush 3 Row Stainless ACB421 4 Row Stainless ACB420 Auto-Darkening Helmets Gloss Black -TGHWARGBLK Topgun Warrior Series Blue Inferno -TGHWARBLUINF Auto Darkening Welding Red Inferno -TGHWARINFERNO...
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