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SCHUNK iTENDO2 easy connect Assembly And Operating Manual

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Assembly and Operating Manual
iTENDO² easy connect 
ID 1484494 / 1484688 / 1532117 / 1532118
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK iTENDO2 easy connect

  • Page 1 Assembly and Operating Manual iTENDO² easy connect  ID 1484494 / 1484688 / 1532117 / 1532118 Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1539948 Version: 01.00 | 03/04/2023 | en...

  • Page 3: Table Of Contents

    Table of contents Table of Contents 1 General ..................... 6 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................8 2 Basic safety notes ................9 2.1 Product safety ..................
  • Page 4 Table of contents 4.5 Maintenance of the iTENDO² wireless receiver cable ........19 4.5.1 Intervals and tasks ..............19 4.6 Storage of wireless receiver cable ............19 5 iTENDO² wireless receiver ............... 20 5.1 Technical data ..................20 5.1.1 Product data ................20 5.1.2 Ambient conditions and operating conditions ........
  • Page 5 Table of contents 7.5 Operating the iTENDO² app with easy connect ..........46 7.5.1 Design and description of the iTENDO² app with easy connect ....47 7.5.2 Connecting/disconnecting the iTENDO² wireless receiver ...... 48 7.5.3 Display modes of the iTENDO² app with easy connect......50 7.5.4 Values table memory bank ............

  • Page 6: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.

  • Page 7: Applicable Documents

    Assembly and Operating Manual iTENDO² pad (ID 1494155) Documents of the individual components The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.2 Warranty If the product is used as intended, the warranty is valid for 12...

  • Page 8: Accessories

    General 1 iTENDO² pad package with tablet (ID 1484493) 1 Assembly and Operating Manual (ID 1539948) iTENDO² easy connect upgrade package, magnetic (ID 1532117) with: 1 iTENDO² wireless receiver cable (ID 1516309) 1 iTENDO² wireless receiver, magnetic (ID 1532110) 1 iTENDO² Connect Box (ID 1484702) 1 Assembly and Operating Manual (ID 1539948) 1.4 Accessories The following optional accessories are available for the product:...

  • Page 9: Basic Safety Notes

    Structural changes should only be made with the written approval of SCHUNK. 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...

  • Page 10: Spare Parts

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 2.6 Environmental and operating conditions Required ambient conditions and operating conditions...

  • Page 11: Obligations Of The Operator

    Basic safety notes 2.8 Obligations of the operator The operator must ensure that: The product is only used as intended. The product is only operated in a perfect and fully functional status. The correct functioning of the product is checked regularly. The operating manual is always kept in a complete and legible condition close to the product.

  • Page 12: Notes On Safe Operation

    Basic safety notes 2.10 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Avoid any manner of working that may interfere with the function and operational safety of the product.

  • Page 13: Malfunctions

    2.13 Maintenance For trouble-free, long-lasting use, clean, maintain and check the functionality of the product regularly. Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com...

  • Page 14: Disposal

    Basic safety notes 2.14 Disposal Handling of disposal The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. In accordance with the Waste Electrical and Electronic Equipment (WEEE) Directive, the following must be observed during disposal: This product may not be disposed of in household waste.

  • Page 15: Itendo² Easy Connect

    iTENDO² easy connect 3 iTENDO² easy connect 3.1 Design and description 3.1.1 Design iTENDO² Connect Box iTENDO² wireless receiver cable iTENDO² wireless receiver 3.1.2 Functional description This product is the iTENDO² Connect Box in combination with the iTENDO² wireless receiver and the iTENDO² wireless receiver cable. During the machining process, process vibrations are detected by the iTENDO²...

  • Page 16: Itendo² Wireless Receiver Cable

    iTENDO² wireless receiver cable 4 iTENDO² wireless receiver cable 4.1 Technical data 4.1.1 Product data 1516309 Maximum bending radius 8 x cable diameter Number of wires Pre-assembled length 15 m* * can be shortened by customer if required. 4.1.2 Ambient conditions and operating conditions Operating temperature range -5°C to +50°C Transport temperature range...
  • Page 17 iTENDO² wireless receiver cable Color RAL color Abbreviation (plain text) brown 8003 (brown) brown- BNWH (brown- white white) orange 2003 (orange) orange- OGWH (orange- white white) green 6018 (green) green- GNWH (green- white white) blue 5015 (blue) blue-white BUWH (blue- white) white 1013...

  • Page 18: Installing The Itendo² Wireless Receiver Cable

    iTENDO² wireless receiver cable 4.4 Installing the iTENDO² wireless receiver cable CAUTION Risk of injury due to tripping or falling! If the iTENDO² wireless receiver cable is placed in walkways, this can lead to injuries due to tripping or falling. Do not place the iTENDO²...

  • Page 19: Maintenance Of The Itendo² Wireless Receiver Cable

    NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 4.6 Storage of wireless receiver cable When storing the iTENDO² wireless receiver cable, the following points must be observed: Store the iTENDO²...

  • Page 20: Itendo² Wireless Receiver

    iTENDO² wireless receiver 5 iTENDO² wireless receiver 5.1 Technical data iTENDO² wireless receiver (ID iTENDO² wireless receiver, 1484701) magnetic (ID 1532110) 5.1.1 Product data 1484701 / 1532110 Diameter 48 mm Height 35 mm Weight approx. 0.1 kg Range of the wireless connection NOTE: The dimensions refer to the basic housing of the wireless receiver without cable fittings.

  • Page 21: Design And Description

    iTENDO² wireless receiver 5.2 Design and description 5.2.1 Design Housing Cover O-ring cover Status LED: PWR supply OK Status LED: Error / problem between wireless receiver and Connect Box Status LED: iTENDO² connected with wireless receiver Status LED: iTENDO² data is being transferred Opening radial O-ring housing Opening axial...

  • Page 22: Functional Description

    iTENDO² wireless receiver Locking screw 5.2.2 Functional description This product is a directional antenna with transmitter. In conjunction with the iTENDO² Connect Box, the iTENDO² tablet, the iTENDO² app and an iTENDO² sensor, process data from machine tools can be recorded and displayed. During the machining process, process vibrations are detected by the iTENDO²...
  • Page 23 iTENDO² wireless receiver CAUTION Risk of crushing and impact when assembling and dismantling the product. Do not reach in between the product and the machine. Wear suitable protective equipment. CAUTION Allergic reactions if lubricating grease comes into contact with the skin. Wear protective gloves.
  • Page 24 iTENDO² wireless receiver Cover Housing Cable fitting Machine housing / sheet metal Perform the mounting as follows: Hand-tighten the locking screw from the inside to the axial opening on the end face. NOTE: We recommend a slotted screwdriver with a blade width of 8 mm for this purpose. Clean the grooves for the O-rings on the housing and cover.
  • Page 25 iTENDO² wireless receiver Mount the cable fitting onto the iTENDO² wireless receiver cable in such a way that the thread is facing the exposed wires of the cable. If required: shorten and crimp the iTENDO² wireless receiver cable [/ 16]. } 4.3 Carefully clamp the housing of the iTENDO²...

  • Page 26: Mounting Via Screw Connection

    iTENDO² wireless receiver 5.3.2 Mounting via screw connection WARNING Risk of injury from electric shock due to contact with live parts! Touching live parts can lead to an electric shock and cause serious injuries. Disconnect the iTENDO² wireless receiver from the voltage supply.
  • Page 27 iTENDO² wireless receiver To select a suitable location for mounting the iTENDO² wireless receiver, observe the following points: Do not attach the iTENDO² wireless receiver to moving parts. Do not mount the iTENDO² wireless receiver in the direct area of the chip ejection. Mount the iTENDO²...
  • Page 28 iTENDO² wireless receiver Perform the mounting as follows: Hand-tighten the locking screw from the outside to the radial opening on the sheath face. NOTE: We recommend a slotted screwdriver with a blade width of 8 mm for this purpose. Clean the grooves for the O-rings on the housing and cover. Carefully grease the O-rings with Super O-Lube.
  • Page 29 iTENDO² wireless receiver Open the spring contacts on the cover by pressing lightly with a slotted screwdriver and insert the wires of the iTENDO² wireless receiver cable according to the terminal diagram [/ 33]. NOTE: We recommend a slotted } 6.1.4 screwdriver with a blade width of 1.5 mm for this purpose. ð...

  • Page 30: Maintenance Of The Itendo² Wireless Receiver

    Check the iTENDO² wireless receiver for damage or wear. NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 5.4.1.2 Checking the iTENDO² wireless receiver mounting Check mounting via magnets Disconnect the iTENDO²...

  • Page 31: Disassembling The Itendo² Wireless Receiver

    Check O-rings for damage or wear and replace if necessary. NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 5.5 Disassembling the iTENDO² wireless receiver WARNING...

  • Page 32: Storage Of The Itendo² Wireless Receiver

    iTENDO² wireless receiver CAUTION Injury of the eyes by dirt particles When cleaning with compressed air, the eyes may be injured by flying dirt particles. Wear suitable protective equipment, particularly protective goggles. Disassembly when mounting via magnets Disconnect the iTENDO² wireless receiver from the voltage supply.

  • Page 33: Itendo² Connect Box

    The e-Plan for the product is included with this manual. If required, the e-Plan can also be requested in digital form by stating the product ID number. For this, contact our technical after-sales service: service.toolholder@de.schunk.com 6.1.4 Terminal diagram Overview of the iTENDO² wireless receiver cable wires Color...
  • Page 34 iTENDO² Connect Box iTENDO² Connect Box OGWH BUWH GN + GNWH BN + BNWH 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...
  • Page 35 iTENDO² Connect Box iTENDO² wireless receiver IMPORTANT! When connecting, it is essential to pay attention to the correct orientation of the iTENDO² wireless receiver! BN + BNWH GN + GNWH OGWH BUWH 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...

  • Page 36: Design And Description

    iTENDO² Connect Box 6.2 Design and description 6.2.1 Structure/connection diagram Ground voltage supply digital input (digital IN) Option for iTENDO² easy monitor (start recording) Establishing the connection to iTENDO² Digital IN 0 (memory bank selection) Digital IN 1 (memory bank selection) Digital IN 2 (memory bank selection) Digital IN 3 (memory bank selection) Digital IN 4 (memory bank selection)

  • Page 37: Functional Description

    iTENDO² Connect Box Voltage supply of the iTENDO² Connect Box GND/ground Control LED voltage supply OK Control LED iTENDO² wireless receiver ready Reset/restart of the iTENDO² Connect Box Brown + brown-white Green + green-white Blue Blue-white Orange-white Orange Digital OUT 5 (iTENDO² easy monitor - alarm trend lower limit) Digital OUT 4 (iTENDO²...

  • Page 38: Assembling The Itendo² Connect Box

    iTENDO² Connect Box 6.2.3.1 iTENDO² easy monitor The iTENDO² easy monitor includes a recording function via digital IN. This must be taken into account when programming. To do this, first set the memory bank and then the SET bit. Once the connection is established for 0.5 seconds, the ON bit can be set to start a recording.
  • Page 39 iTENDO² Connect Box Top-hat rail Movable latch Fixed latch To install the iTENDO² Connect Box in the control cabinet, proceed as follows: Clean contact surfaces of the iTENDO² Connect Box and top- hat rail. Place the bottom of the iTENDO² Connect Box on the top-hat rail via the fixed latch.

  • Page 40: Connecting The Itendo² Wireless Receiver Cable

    iTENDO² Connect Box 6.3.2 Connecting the iTENDO² wireless receiver cable WARNING Risk of injury from electric shock due to contact with live parts! Touching live parts can lead to an electric shock and cause serious injuries. Only allow a qualified electrician to perform work on electrical components.
  • Page 41 iTENDO² Connect Box Make sure that the iTENDO² wireless receiver is mounted } 5.3 [/ 22]. IMPORTANT! The iTENDO² wireless receiver must be mounted before connecting the iTENDO² wireless receiver cable to the iTENDO² Connect Box! Ensure correct mounting of the iTENDO² Connect Box. Make sure that the voltage supply of the iTENDO²...

  • Page 42: Maintenance Of The Itendo² Connect Box

    NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...

  • Page 43: Disassembling The Itendo² Connect Box

    iTENDO² Connect Box 6.5 Disassembling the iTENDO² Connect Box WARNING Risk of injury from electric shock due to contact with live parts! Touching live parts can lead to an electric shock and cause serious injuries. Only allow a qualified electrician to perform work on electrical components.

  • Page 44: Storage Of The Itendo² Connect Box

    iTENDO² Connect Box 6.6 Storage of the iTENDO² Connect Box When storing the iTENDO² Connect Box for a longer period of time, the following points must be observed: Store the iTENDO² Connect Box in dry rooms only. Protect the iTENDO² Connect Box from major temperature fluctuations.

  • Page 45: Itendo² App With Easy Connect

    iTENDO² app with easy connect 7 iTENDO² app with easy connect 7.1 Basic information NOTICE Possible transmission errors of the sensor data. Obstacles or electromagnetic interference from the environment can cause transmission errors during the transmission of sensor data. Correct interpretation of the sensor data is the responsibility of the user.

  • Page 46: Creating Screenshots

    iTENDO² app with easy connect 7.4 Creating screenshots There are two ways of creating screenshots in the iTENDO² app: Briefly press the On/Off button and the Volume down button simultaneously (1). NOTE: This allows screenshots to also be created outside of the iTENDO² app. ð...

  • Page 47: Design And Description Of The Itendo² App With Easy Connect

    iTENDO² app with easy connect 7.5.1 Design and description of the iTENDO² app with easy connect Wireless receiver selection Configuration area Settings Licenses Over Live display mode button Wireless receiver management button Wireless receiver selection The wireless receiver can be selected here. Configuration area Submenu with settings and general data.

  • Page 48: Connecting/Disconnecting The Itendo² Wireless Receiver

    iTENDO² app with easy connect Wireless receiver management Information about the wireless receiver can be displayed here, the connection setup with the sensor can be changed from digital commands to start-up detection, and the values table for the memory banks can be displayed. 7.5.2 Connecting/disconnecting the iTENDO²...
  • Page 49 iTENDO² app with easy connect Connecting the wireless receiver Make sure that the Bluetooth connection is enabled on the iTENDO² tablet [/ 45]. } 7.2 Start the iTENDO² app [/ 45]. } 7.3 Start the scan process by tapping the "ITN-TH-DEMO" button (1). ð A list of sensors and iTENDO² wireless receivers to which a connection is possible appears.

  • Page 50: Display Modes Of The Itendo² App With Easy Connect

    iTENDO² app with easy connect 7.5.3 Display modes of the iTENDO² app with easy connect There are different display modes that can be selected by tapping the corresponding button. 7.5.3.1 Live display mode In the 'Live' display mode, the detected vibration data from the sensor is displayed in the central diagram.
  • Page 51 iTENDO² app with easy connect Wireless receiver selection Allows data to be selected and accessed from the wireless receiver connected to the iTENDO² app [/ 48]. } 7.5.2 Connected sensor Display field of the sensor to which the system is connected. The connection strength, battery status, memory bank number and name of the sensor are displayed.
  • Page 52 iTENDO² app with easy connect Selection area sensors nearby Selection area other known sensors Selection area memory banks Remove sensor from memory bank button Lock or unlock the 'Wireless receiver management' display mode Description of the sensor in memory bank Settings Information Values table memory banks...
  • Page 53 iTENDO² app with easy connect Description of the sensor in memory bank The description of the sensor stored in the memory bank is displayed here. Lock or unlock the 'Wireless receiver management' display mode Allows you to lock or unlock the 'Wireless receiver management' display mode Settings A slider can be used to set how the connection to the sensor is to...

  • Page 54: Values Table Memory Bank

    iTENDO² app with easy connect 7.5.4 Values table memory bank The value table indicates in which combination the digital IN connections } 6.2.1 [/ 36] must be supplied with voltage for the associated memory bank. 0 = no voltage 1 = voltage (permanent presence of 24 V) Digital IN 0 Digital IN 1 Digital IN 2 Digital IN 3 Digital IN 4 Digital IN 5 Memory bank...
  • Page 55 iTENDO² app with easy connect Digital IN 0 Digital IN 1 Digital IN 2 Digital IN 3 Digital IN 4 Digital IN 5 Memory bank 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...

  • Page 56: Start-Up Detection (Beta)

    iTENDO² app with easy connect 7.5.5 Start-up detection (BETA) The start-up detection makes it possible to activate the connection between the iTENDO² wireless receiver and iTENDO² sensor without digital inputs. NOTE: Start-up detection is only a BETA version. Activation via digital inputs is always preferable! Threshold value start-up detection (chatter index) Threshold value run-out detection (chatter index)
  • Page 57 iTENDO² app with easy connect Setup of the start-up detection on the iTENDO² sensor On/Off start-up detection Threshold start-up detection Threshold run-out detection Response time run-out detection in milliseconds On/Off start-up detection 1 = Connection via start-up detection activated for this iTENDO² sensor.
  • Page 58 iTENDO² app with easy connect ð Start-up detection is set up on the iTENDO² sensor and is ready to be used. Setup of the start-up detection on the iTENDO² wireless receiver Connect app to iTENDO² wireless receiver (a). Select the "Wireless receiver management" area (b). Open settings via gear button (c).

  • Page 59: Troubleshooting

    Troubleshooting 8 Troubleshooting Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com Possible malfunction / Possible causes...
  • Page 60 Interference signals in the Check the environment for environment other wireless devices Firm software versions are not Contact SCHUNK technical compatible after-sales service Live diagram zoom is not reset Reset zoom } 7.5.3.1 [/ 50] iTENDO² tablet is connected to Malfunction of the iTENDO²...

  • Page 61: Spare Parts List

    Spare parts list 9 Spare parts list Designation 1484494 iTENDO² easy connect package with iTENDO² Connect Box iTENDO² wireless receiver cable iTENDO² wireless receiver iTENDO² pad complete system 1484688 iTENDO² easy connect upgrade with iTENDO² Connect Box iTENDO² wireless receiver cable iTENDO²...
  • Page 62 Spare parts list Designation 1532110 iTENDO² wireless receiver, magnetic 1484493 iTENDO² pad complete system with iTENDO² case iTENDO² tablet including iTENDO² app iTENDO² charger iTENDO² tablet charger iTENDO² power plug 1484677 iTENDO² tablet with iTENDO² app installed 1484683 iTENDO² charger 1484679 iTENDO²...

  • Page 63: Disposal

    Follow local regulations on dispatching product components for recycling or proper disposal. Alternatively, you can return the product to SCHUNK for correct disposal. 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948...

  • Page 64: Eu Declaration Of Conformity

    EU Declaration of Conformity 11 EU Declaration of Conformity according to the European Directive 2014/53/EU, Annex VI. Hersteller/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Inverkehrbringer Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that on the date of the declaration, the product described below complied with all basic safety and health regulations found in Directive 2014/53/EU of the European Parliament and of the Council on machinery.
  • Page 65 EU Declaration of Conformity Person authorized to compile the technical documentation: Moritz Wiedmann, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK GmbH & Co. KG Lauffen/Neckar, February 2020 p.p. Moritz Wiedmann; Head of Development Clamping Technology p.p.
  • Page 66 01.00 | iTENDO² easy connect | Assembly and Operating Manual | | 1539948...
  • Page 67 01.00 | iTENDO² easy connect | Assembly and Operating Manual | | 1539948...
  • Page 68 SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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