Page 1 JD5xxxM T4F SIDE FLAIL W/ INDEPENDENT HYDRAULICS AND MODULAR FRAME Current as of 09/24/2020 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tigermowers.com 06010062...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Page 5: Table Of Contents
PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 8 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 9 SAFETY OPERATOR SAFETY TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
Page 10 SAFETY CONNECTION OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN BACKING tractor to implement hitch: • DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch: •...
Page 11 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS lock in up position. •...
Page 12 SAFETY THROWN OBJECT HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
Page 13 SAFETY THROWN OBJECTS HAZARDS (CONTINUED) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. • USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • ADJUST mower sections or wing close and parallel to ground without exposing blades •...
Page 14 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. • ONLY start tractor while seated in tractor seat. •...
Page 15 SAFETY PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. •...
Page 16 SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. •...
Page 17 SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. •...
Page 18 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles •...
Page 19 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
Page 20 SEE YOUR TIGER DEALER Decal Location NOTE: Tiger supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Tiger cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 21 Greasing Instructions-Cutter Shaft Bearing 21405 INSTRUCT Standard/Smooth Cut Measurements 32709 WARNING Use Genuine Tiger Parts 31522 LOGO Tiger Logo (10” x 5.5”) D686 DANGER Thrown Object / Crushing Hazard D706 INSTRUCT Lubrication Chart - Rear Flail 4240006 REFLECTOR Amber Reflector...
Page 28 SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 29: Assembly / Mounting Section
JD 5100M MODULAR FRAME SIDE FLAIL w/ IH ASSEMBLY SECTION Assembly Section 2-1...
Page 30 Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
Page 31 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install driveshaft into the crankshaft adapter. Slide splined driveshaft coupler onto the pump driveshaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction and the pump should be installed with the offset side on top.
Page 32 ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
Page 33 ASSEMBLY CABLE CONTROL INSTALLATION The switchbox is attached to the cable controls, which are attached to the control stand and to the cross member on the front of the cab, to the right of the steering console. Cables are routed to the right of the driver’s seat and through the rubber boot in the rear window frame. See the illustration in the Parts Section for hardware used and more information.
Page 34 ASSEMBLY MAINFRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and other hardware to secure the sides of the mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section. DO NOT tighten at this time.
Page 35 ASSEMBLY SWITCHBOX WIRING Power for the switchbox is accessed through the port located on the right rear of the cab. A John Deere plug is used, part number RE67651. DO NOT connect the plug to the cab port until the wiring is completed. The wires in the plug are colored RED, BLACK and ORANGE. IMPORTANT: The hot wire will be the RED wire or the ORANGE wire.
Page 36 ASSEMBLY VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below. Drill the square holes in the fenders to accept 3/8” capscrews. Use the hardware noted in the Parts Section to attach the valve mounting bracket to the tractor.
Page 37 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0102 LV06502185) Assembly Section 2-9...
Page 38 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
Page 39 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 10-1/2”...
Page 40 ASSEMBLY FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration.
Page 41 ASSEMBLY SIDE MOWER HYDRAULIC DIAGRAM (ASM-C-0090) Assembly Section 2-13...
Page 42 ASSEMBLY DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 43 ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 44 ASSEMBLY SOLENOID BRAKE VALVE Install a solenoid valve on the mounting bracket with the supplied hardware as shown in the Parts Section in this manual. While installing the fittings to the brake valve, the electrical coil on the spool may have to be removed to make room. When reinstalling the coil, it is important to use no more than 5 ft.
Page 45 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
Page 46 ASSEMBLY Assembly Section 2-18...
Page 48 OPERATION IMPORTANT: READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. (OPS-U- 0001) © 2013 Alamo Group Inc.
Page 50 OPERATION 2. TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 2.1 ROPS and Seat Belt OPS-U- 0003 2.2 Tractor Safety Devices OPS-U- 0004 2.3 Tractor Horsepower © 2013 Alamo Group Inc.
Page 51 OPERATION 2.4 Front End Weight 2.5 Power Take Off (PTO) DO NOT 3. GETTING ON AND OFF THE TRACTOR OPS-U- 0007 © 2013 Alamo Group Inc.
Page 54 OPERATION 5.1 Connecting the Rear Flail to the Tractor Note: Set the 3-point lift control to “Position Control” so that the lift arms maintain constant height when attaching the mower. See the tractor Operator’s Manual for correct settings when attaching 3- point equipment.
Page 56 OPERATION 6. SETTING THE MOWER NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive. Blades contacting the ground may cause objects to be thrown out from under the mower deck. Always avoid operating the mower at a height which causes the blades to contact the ground.
Page 58 OPERATION 7.1 Driveline Length Check “Bottoming Out” Check Procedure PTO NOT TURNING PTO NOT TURNING OPS-F-0001 © 2013 Alamo Group Inc.
Page 59 OPERATION Shorten the driveline profiles as follows: Engagement Check Procedure NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline.
Page 64 OPERATION Flail Mower PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 65 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 67 OPERATION 9.1 Starting the Tractor OPS-U-0033 9.2 Brake and Differential Lock Setting OPS-U- 0013 © 2013 Alamo Group Inc.
Page 70 OPERATION OPS-R-0022 10. OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. OPS-U- 0015 © 2013 Alamo Group Inc.
Page 71 OPERATION 10.1 Foreign Debris Hazards OPS-F-0010 10.2 Bystanders/Passersby Precautions OPS-R-0024 © 2013 Alamo Group Inc.
Page 72 OPERATION NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected closely with any remaining debris being removed, and mowed again at desired final height.
Page 73 OPERATION 10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). However, to achieve optimum cut quality, it may be necessary to slow down to 2 mph.
Page 75 OPERATION 10.6 Shutting Down the Implement OPS-F- 0011 11. DISCONNECTING THE MOWER FROM THE TRACTOR OPS-F-0012_A © 2013 Alamo Group Inc.
Page 79 OPERATION OPS-U- 0018_A 13.1 Transporting on Public Roadways OPS-U- 0019_A NOTE: Ensure that the mower sections are fully raised and that the transport locks are engaged for each section. © 2013 Alamo Group Inc.
Page 84 Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years.
Page 85 MAINTENANCE Always disconnect the wire le ads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. T ractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
Page 86 MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive (if applicable) Lubricate Grease as instructed in Bearing Flange and detailed maintenance section Shaft Coupler Cutter Shaft Lubricate Grease as instructed in detailed maintenance section Ground Roller Bearings Lubricate Grease as instructed in...
Page 87 MAINTENANCE YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change (10 micron filter) In-Line HP Filter Change Change when indicated by restriction indicator. (10 micron filter) Hydraulic Tank Breather Change Side and Rear Flail Maintenance Section 4-5 ©2014 Alamo Group Inc.
Page 88 MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY 1. Loose Bolts 1. Check all bolts and tighten to Vibration recommended torque specs. 2. Cutter assembly 2a. Check for damaged blades, disc Unbalanced or cuttershaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly 1.
Page 89 MAINTENANCE 5c. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminants and scratches. Clean parts or replace if scratched. Oil Temperature rises1. Belts 1. Low oil level Bring oil to proper level.
Page 90 MAINTENANCE These are intended to be ge neral specifications. See tractor operator’s or service manual for exact specifications for your unit. LUBRICATION RECOMMENDATIONS Description Application General Specification Recommended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid® Mower Hydraulics Reservoir Cold Temperatures 0° F ISO 46 Anti-Wear/ Mobil DTE®...
Page 92 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut OFF, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face o ver opening when removing breather.
Page 93 MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Ensure that the system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element to be installed matches the element p/n on the filter model tag. (Example: V3.0510-06 (world line 100, HD049 model).
Page 94 MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the g rease zerks on the ends of th e upper and lower sheave pins. Mnt-R-0018 Inject Lithium- Complex Extreme Pressure grease conforming to NLGI2-ISO 320 s pecifications into each pin until it protrudes from the ends.
Page 95 MAINTENANCE With the cutter head lowered, locate the gr ease zerks on the lin kage and pivot bo sses. Inject Lithium- Complex Extreme Pressure grease conforming to NLG12-ISO 320 spec ifications until it pr otrudes from the ends. With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins.
Page 96 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 97 MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket locknuts. Loosen the adjustment rod locknut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting h eight decal. Whe n cutting height has been achieved, tighten the ground roller bracket locknuts and the adjustment rod locknut securely.
Page 98 MAINTENANCE GREASING CUTTER SHAFT-FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s). These are located on the bearing cover. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming NLGI2-ISO specifications. This is to be done with a st andard grease gun daily or at 8 hour intervals.
Page 99 MAINTENANCE IDLER TENSION Locate the idler tensioning rod for each flail. Loosen the locking nut. Turn the adjusting nut until the washer between the spring and nuts are flush with the spring housing or g uide. Tighten locking nut securely. For standard cut on side flail a djust until the spring washer is flush with the top of the spring housing.
Page 100 MAINTENANCE ROSTA TENSIONER STANDARD DUTY REAR FLAILS Remove the shield guard over the belt shield. Next, remove the belt shield that covers the tensioner, belt and sheaves. BELT SHIELD SHIELD GUARD Place a straight edge over both sheaves and measure the belt tension (See TENSIONER MEASUREMENT PROCEDURE).
Page 101 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE Measure the Belt Span (SEE SKETCH). Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. Set the Small “O” Ring on the Deflection Force Scale to Zero. Place the tension gauge squarely on the belt at the center of the belt span. Apply a force on the plunger perpendicular to the belt span until the bottom of the Large “O”...
Page 102 MAINTENANCE REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS To reverse the rotation of the side and hydraulically driven Heavy Duty rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation.
Page 103 MAINTENANCE REVERSING MOWER ROTATION OF SD REAR FLAIL MOWERS Remove the shield guard and belt shield . Ne xt, remove the Rosta stop and loosen the Rosta Tensioner (CAUTION: the Rosta Tensioner is under belt pressure. Sudden release of this pressure may cause serious injury).
Page 104 MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak not.
Page 105 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
Page 106 MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 107 MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 108 MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
Page 109 MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomes loose, or required removal for knife replacement or any other reason, it must be discarded and replaced with a new nut. 63” BOOM FLAIL KNIFE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set.
Page 110 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut OFF, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box.
Page 112 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guar d on the non -drive side first.
Page 114 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operator’s manual. _______ Pump Drive Shaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 115: Parts Section
JD5M MODULAR SIDE FLAIL w/ INDEPENDENT HYDRAULICS PARTS SECTION...
Page 116 PART NAME INDEX PARTS ORDERING GUIDE ..................................3 AXLE BRACES AND HYDRAULIC TANK ............................... 4 SIDE MOWER FRAMEWORK..................................6 BERM DRAFT BEAM - HYDRAULICS..............................7 BERM DRAFT BEAM....................................8 COOLER MOUNT...................................... 10 PUMP AND DRIVESHAFT ..................................12 TRACTOR MOUNT KIT - HYDRAULICS............................... 14 CABLE (MANUAL) LIFT VALVE - 2 SPOOL............................
Page 117 PARTS ORDERING GUIDE JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -3...
Page 118 AXLE BRACES AND HYDRAULIC TANK JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -4...
Page 119 AXLE BRACES AND HYDRAULIC TANK Continued... ITEM PART NO. QTY. DESCRIPTION 06300470 AXLE BRACE,RH,OS,JD5M 06300471 AXLE BRACE,LH,OS,JD5M 06380080 TANK,RES,JD5MT4F 06505044 FILTER ASSY,IN-TANK CPLT,SAE10,MP 06505127 PLUG,SAE #20 6T1209 SIGHT GLASS,TANK 6T0649 FILTER GAUGE TF4888 STREET ELBOW,1/8" 06412310 MNT,06380080 21627 NYLOCK NUT,3/8",NC 21632 CAPSCREW,3/8"...
Page 120 SIDE MOWER FRAMEWORK ITEM PART NO. QTY. DESCRIPTION 33764 FLATWASHER, 5/8" GR8, SAE 22421 CAPSCREW, 16MM X 40MM (2.0P) 33880 FLATWASHER, 3/4" GR8, SAE 21825 HEX NUT, 3/4" NC 31731 CAPSCREW, 20MM X 50MM (2.5P) 06531008 HEX NUT, 3/4" NC, GR8 06530237 CAPSCREW, 3/4"...
Page 121 BERM DRAFT BEAM - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 30481 CYLINDER, 3" X 8" 6T0150 CYLINDER 3" X 18" 6T0151R CYLINDER, 3" X 10" 34631 HOSE, 1/4" X 126" 34020 TEE, BRANCH 32810 ELBOW, 3/8"MJ X 1/2"MB, ADJ 06350017 DRAFT BEAM, BERM, TM, SD 06500848 HOSE, 1/4"...
Page 123 BERM DRAFT BEAM Continued... ITEM PART NO. QTY. DESCRIPTION 06300472 MAINFRAME, TM, TSF, JD5E 06350017 DRAFT BEAM, BERM, TM, SD 06320292 DECK, TSF, SD, BERM 30481 CYLINDER, 3 X 8 6T0150 CYLINDER, 3 X 18 6T0151R CYLINDER, 3 X 10, RTRY TOP PORT 23827C PIN, CAPPED, 1"...
Page 125 COOLER MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06380109 MOUNT, COOLER, LH, JD5M 06300469 MAINFRAME MOUNT, JD5M 33880 FLATWASHER, 3/4" GR8, SAE 25341 CAPSCREW, 20MM X 70MM (2.5P) 06530237 CAPSCREW, 3/4" X 2-1/4" NC, GR8 06531008 HEX NUT, 3/4" NC, GR8 06510351 COOLER, ADAMS, OPTIMUM 06380118...
Page 126 PUMP AND DRIVESHAFT ITEM PART NO. QTY. DESCRIPTION ____ JD BELT (EXISTING) SJ23950 PULLEY KIT 06420149 DRV SHFT,25.88,.88X1.25 06370109 COUPLER,JD5095M 06401034 MNT,PUMP,JD5095M 6T2291 PLOW BOLT,1/2X2,NC,GR5 06533004 FLAT WASHER,1/2,SAE,GR 8 21725 HEX NUT, 1/2" NC 23438 PUMP,TNDM,P350-1-3/4-1/2,2BOLT 27282 CAPSCREW, 20MM X 55MM 33880 FLATWASHER,3/4",GR 8,SAE 24849...
Page 127 PUMP AND DRIVESHAFT Continued... ITEM PART NO. QTY. DESCRIPTION 22016 FLATWASHER,3/8",GR8 21631 CAPSCREW, 3/8X1 1/4,NC,GR8 21627 NYLOCK NUT,3/8",NC JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -13...
Page 128 TRACTOR MOUNT KIT - HYDRAULICS JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -14...
Page 129 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, SOL, 3000PSI 06510351 COOLER, ADAMS, OPTIMUM 06700213 TANK, RES, ASSY, JD5M T4F 06503083 ADAPTER, 1-1/2ORB X 1-1/2ORB 06503084 ELBOW, 1-1/2FOR X 1-1/2FOR, MACH 34710 ADAPTER, 1-1/2ORB X 1-1/2MJ 34309 BALL VALVE, 1-1/2 FOR 23438...
Page 130 CABLE (MANUAL) LIFT VALVE - 2 SPOOL JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -16...
Page 131 CABLE (MANUAL) LIFT VALVE - 2 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 06502185 VALVE,2SP,HSC,OC 06340033 VALVE MNT 34622 PLATE,VALVE,REAR MNT 21632 CAPSCREW,3/8" X 1-1/2",NC 6T2615 WASHER,FENDER,3/8" 21627 NYLOCK NUT,3/8",NC 21630 CAPSCREW,3/8" X 1",NC 22016 FLATWASHER,3/8" 06505100 CBL,CNTRL,108" 6T4411 CLEVIS,CBL CTRL,3/16" 6T3017 ROLLPIN,3/16"...
Page 132 2 SPOOL CABLE CONTROL STAND JD5M MODULAR SIDE FLAIL w/INDEPENDENT HYDRAULICS ©2020 Alamo Group Inc. Parts Section -18...
Page 133 2 SPOOL CABLE CONTROL STAND Continued... ITEM PART NO. QTY. DESCRIPTION 31923 BRKT,CTRL,CBL 6T1251 CBL CTRL BOX,180 DEG 06510102 SWITCH BOX,SIDE 34496 BRKT,SWITCH BOX 6T3951 SCREW,MACHINE,8-32 X 1/2" 21986 LOCKWASHER,1/4" 21525 HEX NUT,1/4",NC 21542 CAPSCREW,1/4" X 4",NC 21635 CAPSCREW,3/8" X 2-1/4",NC 27082B SPACER 21627...
Page 135 COMMON SIDE FLAIL - SUPER DUTY PARTS SECTION...
Page 136 PART NAME INDEX PARTS ORDERING GUIDE ..................................3 63IN SIDE FLAIL - STANDARD ROTATION............................4 63IN SIDE FLAIL - REVERSE ROTATION............................... 6 75IN SIDE FLAIL - STANDARD ROTATION............................8 75IN SIDE FLAIL - REVERSE ROTATION............................. 10 SIDE FLAIL DRIVE ASSEMBLY................................12 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN..........................
Page 139 63IN SIDE FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 28647E BONNET,63",STD,COMBO 28665A BAFFLE,63",STD ROT 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER 3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028...
Page 141 63IN SIDE FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 28647E BONNET,63",STD,COMBO 28969A TRASH GUARD,63",REV ROT 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028...
Page 143 75IN SIDE FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 28736D BONNET,75",STD,T3F,RT 28737 BAFFLE,75",STD ROT-STD 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028...
Page 145 75IN SIDE FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 28736D BONNET,75,STD,T3F,RT 28968A TRASH GUARD,75" 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028...
Page 147 SIDE FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO HEAD PARTS 28679B MOTOR CHANNEL 21700 HEX NUT, 1/2", NF TF3620A SPRING,TENSIONER 27938 BUSHING,MACH,1ODX1/2IDX14GA. 40496 ROD,THREADED,1/2NFX8 PT3611A CLEVIS,6" 06504132 MOTOR, M350-1 3/4 GEAR TF3044 SHEAVE,8.0 TF3013 BUSHING,QD,SK 1-1/4,1/4 KEY TF3040 SHEAVE,6.3...
Page 148 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 6T0151R HYD. CYLINDER 3" X 10" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0164 CYLINDER TUBE 6T0161 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0176 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 149 3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 32215 HYD. CYLINDER 3" X 12" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 6T0204 CYLINDER TUBE 6T0203 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 6T0205 TIE ROD ASY ------ 6T0187 SEAL KIT...
Page 150 PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON SIDE FLAIL - SD ©2020 Alamo Group Inc. Parts Section 6-16...
Page 151 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON SIDE FLAIL - SD ©2020 Alamo Group Inc.
Page 153 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TF3009 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) TF3009 VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) 06503067 RELIEF PLUG TF4212 RELIEF VALVE, 200 PSI TB1017M...
Page 155 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER, POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017P VALVE SECTION (SINGLE ACTING, SPRING DETENT) TB1017M SHUT-OFF PLUG TB1017E RELIEF VALVE, 2250 PSI TB1017M SHUT-OFF PLUG...
Page 157 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 06503067 RELIEF PLUG 06503067 RELIEF PLUG 6T4209 RELIEF PLUG...
Page 159 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31600 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 31600 VALVE SECTION (DOUBLE ACTING, DETENT-FLOAT) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI 6T4209 RELIEF PLUG 31862...
Page 160 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 COMMON SIDE FLAIL - SD ©2020 Alamo Group Inc. Parts Section 6-26...
Page 161 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) 31597 VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 06503067 RELIEF PLUG...
Page 162 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 COMMON SIDE FLAIL - SD ©2020 Alamo Group Inc. Parts Section 6-28...
Page 163 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI...
Page 165 FRONT HYDRAULIC PUMP BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP...
Page 167 FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504132 MOTOR ASSEMBLY 350 - TSF 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
Page 168 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34096 RELIEF SEAL KIT ----...
Page 170 SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON SIDE FLAIL - SD ©2020 Alamo Group Inc. Parts Section 6-36...
Page 173 WARRANTY SECTION Warranty Section 7-1...
Page 175: Warranty Information
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 176 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 177 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

Tiger JD5 M T4F Series Mounting And Operating Instructions

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Summary of Contents for Tiger JD5 M T4F Series

Page 5: Table Of Contents

Page 7: Safety Section

Page 29: Assembly / Mounting Section

Page 47: Operation Section

Page 83: Maintenance Section

Page 115: Parts Section

Page 175: Warranty Information

Tiger JD5 M T4F Series Mounting And Operating Instructions

Quick Links

Related Manuals for Tiger JD5 M T4F Series

Summary of Contents for Tiger JD5 M T4F Series

Page 5: Table Of Contents

Page 7: Safety Section

Page 29: Assembly / Mounting Section

Page 47: Operation Section

Page 83: Maintenance Section

Page 115: Parts Section

Page 175: Warranty Information