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PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Current as of 03/
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
WILDKAT
BOOM
ASSEMBLIES
JD6105D
/201
06011021

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Summary of Contents for Tiger WILDCAT JD6105D

  • Page 1 WILDKAT BOOM ASSEMBLIES JD6105D Current as of 03/ /201 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011021...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
  • Page 5: Table Of Contents

    PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
  • Page 7: Safety Section

    SAFETY SAFETY SECTION Bengal Boom Safety Section 1-1...
  • Page 8 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving.
  • Page 11 SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances (100 yards or more) and causing serious injury or death.
  • Page 16 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 17 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
  • Page 18 SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Bengal Boom Safety Section 1-12...
  • Page 19 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Bengal Boom Safety Section 1-13...
  • Page 20 SAFETY PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK Bengal Boom Safety Section 1-14...
  • Page 21 SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK Bengal Boom Safety Section 1-15...
  • Page 22 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Bengal Boom Safety Section 1-16...
  • Page 23 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Bengal Boom Safety Section 1-17...
  • Page 24 SAFETY PART NO. LOCATION 33302 INSIDE OF CAB 33743 INSIDE OF CAB Bengal Boom Safety Section 1-18...
  • Page 25 SAFETY PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 42400 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Bengal Boom Safety Section 1-19...
  • Page 26 SAFETY PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB Bengal Boom Safety Section 1-20...
  • Page 27 SAFETY PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK Bengal Boom Safety Section 1-21...
  • Page 28 SAFETY PART NO. LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK Bengal Boom Safety Section 1-22...
  • Page 29 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Bengal Boom Safety Section 1-23...
  • Page 30 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
  • Page 31 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 32 SAFETY Bengal Boom Safety Section 1-26...
  • Page 33: Assembly / Mounting Section

    JD6xxxD - RSS ASSEMBLY SECTION Assembly Section 2-1...
  • Page 34 Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
  • Page 35 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install driveshaft into the crankshaft adapter. Slide splined driveshaft coupler onto the pump driveshaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction and the pump should be installed with the offset side on top.
  • Page 36 ASSEMBLY SWITCHBOX WIRING Cover all wires with plastic wire wrap provided. Route the green wires along switchbox bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab.
  • Page 37 ASSEMBLY WEATHER-PACK / METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-Pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) MANUAL SWITCHBOX MOUNTING The switchbox is to be secured to the operator’s side of the control handles, or valve stand. Refer to the Parts Section for assembly and components needed.
  • Page 38 ASSEMBLY TRACTOR PLUMBING Remove the stock pressure line to the remote valve. It will be necessary to temporarily remove other hoses and tubes that block access to connect the hoses. Install the pressure hose to the tractor pressure port. Install hose #06500783 from the power beyond port of the lift vavle to the tractor SCV valve.
  • Page 39 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0102 JD6xxxD) VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below.
  • Page 40 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 10-1/2”...
  • Page 41 ASSEMBLY CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 4” from the front window. Also the outer rear corner (heel) of the bracket is 5” from the edge of the door. The middle corner of the bracket should be 2”...
  • Page 42 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with inte- gral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
  • Page 43 ASSEMBLY ELECTRONIC LIFT VALVE PORTS (ASM-C-0089) VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. See illustration below.
  • Page 44 ASSEMBLY JOYSTICK CONTROL MOUNTING The joystick is mounted to the right hand center cab post. Find the two existing bolts above the area where the post bumps out. See the image below. Mount the joystick mounting bracket to the cab post with hardware provided. Assemble the parts as shown in the Parts Section. When operating the joystick, make sure it is positioned where the rest of the controls are fully operational (ASM-JD-0075...
  • Page 45 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Electronic control valve is equipped with high-resolution actuators on Boom, Side Shift, Deck Roll, and Boom Swivel functions. These actuators have active fault monitoring. The Deck Shield section does not have active fault monitoring. The joystick provides a ratio-metric voltage signal.
  • Page 46 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION ( CONTINUED Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise.
  • Page 47 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION ( CONTINUED BOOM: “A” Port, Boom Up: 7-9 Seconds (Note: Roll deck to be level with ground, and lower boom until deck is on ground. Now index boom “up” function and determine the time required for boom to rise completely.) “B”...
  • Page 48 ASSEMBLY BOOM JOYSTICK DIAGRAM (ASM-DF CALIBRATION RSS-0001A) Assembly Section 2-16...
  • Page 49 ASSEMBLY REAR STOW SIDE MOWER HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. To prevent hydraulic failure, DO NOT ALLOW these hydraulic hoses to BREAK or BURST. Make sure the hoses do not pinch or stretch as boom moves.
  • Page 50 ASSEMBLY REAR STOW SIDE SLIDE ASSEMBLY See the Slide Assembly page in the Common Parts Section for parts numbers and additional detail. (ASM-RSS SLIDE ASSEMBLY 2017) Assembly Section 2-18...
  • Page 51 ASSEMBLY REAR STOW SIDE FLAIL HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. In order to prevent hydraulic failure, DO NOT ALLOW these hydraulic hoses to BREAK or BURST.
  • Page 52 ASSEMBLY (ASM-C-0100) FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) Assembly Section 2-20...
  • Page 53 ASSEMBLY WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass onto the tractor side of the tank. Place the tank in the mounting bracket on the axle brace as shown in the Parts Section. Secure the tank with the hardware provided.
  • Page 54 ASSEMBLY ACCUMULATOR INSTALLATION Install the accumulator bracket on the right mainframe mast or lift valve mount, if applicable, with the capscrews, lockwashers and spacers, if applicable, as shown in the Parts Section. Install the accumulator in the bracket and secure with the hardware shown. Install fittings and hoses to the cylinder and control valve as shown in the Parts Section.
  • Page 55 ASSEMBLY SINGLE COLUMN BOOMREST MOUNTING Carefully lower the boomrest and align the holes with those of the axle brace. Now install all attaching hardware, as shown in the Parts Section, loosely, to allow for the alignment with the axle brace. Tighten / torque all hardware on the axle brace and the boomrest.. (ASM-JD-0251) MAIN BOOM INSTALLATION Using a hoist, install the boom swivel into the mainframe as shown in the Parts Section.
  • Page 56 ASSEMBLY DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the Parts Section to attach linkages. Install the square tube on the top of the head into the head mount and secure using the mounting plate and hardware as shown. The mount should be positioned to the left side of the cutter head.
  • Page 57 ASSEMBLY SWEEPER OPTION An optional Tiger Hydraulic Sweeper unit can be installed on the JD6105D along with a Ben- gal or WildKat boom mower. The sweeper mounts to the front of the tractor and hoses to the brake valve attach with quick couplers and utilize a switch to go from mower to sweeper. Hoses run from the tractor’s rear valves to lift and swing cylinders on the sweeper.
  • Page 58 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
  • Page 60 (OPS-U- 0001)
  • Page 61 (OPS-U- 0002)
  • Page 62 OPS-U- 0003 OPS-B- 0017...
  • Page 63 ° OPS-B- 0018 OPS-U- 0007...
  • Page 64 OPS-U- 0008 OPS-B- 0002...
  • Page 65 OPS-B- 0003...
  • Page 66 OPS-RSS- 0001...
  • Page 67 OPS-U-0029...
  • Page 68 OPS-U-0030 OPS-B- 0020...
  • Page 69 OPS-U- 0011_A OPS-RSS-0008...
  • Page 70 OPS-RSS-0002 OPS-RSS-0005...
  • Page 71 OPS-B 0024_E...
  • Page 72 OPS-RSS-0003...
  • Page 73 OPS-RSS-0004...
  • Page 74 OPS-U-0031 OPS-U-0032...
  • Page 75 Tractor PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER...
  • Page 76 Boom PRE-OPERATION Inspection Table 1: DO NOT OPERATE an UNSAFE TRACTOR or MOWER...
  • Page 85 OPS-B- 0005...
  • Page 87 OPS-U-0033 OPS-U- 0013...
  • Page 88 OPS-B- 0006...
  • Page 89 OPS-B- 0007...
  • Page 90 OPS-B- 0008...
  • Page 91 OPS-B- 0009 OPS-B- 0010...
  • Page 93 (OPS-R-220)
  • Page 95 OPS-B- 0011_D...
  • Page 96 OPS-RSS-0006 OPS-U- 0017...
  • Page 97 OPS-RSS-0009 OPS-B- 0014...
  • Page 98 OPS-U- 0020 OPS-B-0015 OPS-B- 0016...
  • Page 99 OPS-U- 0023 OPS-U- 0024...
  • Page 100 OPS-U- 0025 OPS-U- 0026...
  • Page 101: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1...
  • Page 102 Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficent service has guaranteed the customer satisfaction for many years.
  • Page 103 MAINTENANCE Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 104 MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. Refer to the Det ailed Maintenance section for futher instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
  • Page 105 MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every 10 micron filter) 500 hours or yearly In-Line High Pressure Change...
  • Page 106 MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cuttershaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift 1.
  • Page 107 MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOMS CAUSE REMEDY Motor runs but 1. Belts Inspect belts and pulleys. Replace will not cut. belts and repair as needed. 2. Tensioner Adjust tensioner nuts tension should be 106 freq cyl/sec. Mower turns slowly 1. Contaminants Remove large nut on side of large or not at all.
  • Page 108 MAINTENANCE TORQUE SPECIFICATIONS Maintenance Section...
  • Page 109 (Rotary & Flail Boom) NLGI2-ISO 320 Deck Boom Pivot & Grease Lithium Complex Mobilgrease CM-S Deck Stop Adjustment Gun Extreme Pressure Rotary & Flail) NLGI-ISO 320 Deck Spindle(Rotary) Grease Tiger Spindle Lubricant Mobilith SHC 220 part number 06540000 Maintenance Section 4-9...
  • Page 110 MAINTENANCE GRAFFITI REMOVAL Butyl cellosolve (for removal of paints, marking pen inks, lipstick, etc.) The use of masking tape, adhesive tape or lint removal tools work well for lifting off old weathered paints. To remove labels, stickers, etc., the use of kerosene or VM&P na phtha are generally effective. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal.
  • Page 111 MAINTENANCE DETAILED MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: sure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element that is a bout to be installed matches the element p/n on the filter model tag.
  • Page 112 MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on eack end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be do ne with a standard grease gun daily or at 8 hour intervals.
  • Page 113 Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. GREASING SPINDLE Locate grease fitting o n inside of deck hou sing. Inject Tiger Spindle Lubricant, part number 06540000 into s pindle housing. Fill with lubricant until lubricant weeps out of to p spindle seal.
  • Page 114 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service. Torque the (6) bolts shown below to 357 dry or 315 ft. lbs. lubricated. GREASING PUMP DRIVESHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth.
  • Page 115 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT WIth engine stopped, inject Lithium-Complex extreme pressure grease confirming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (if applicable), main boom pivot boss (if ap plicable) and on both ends of th e boom swivel cyl inder.
  • Page 116 MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease confirming to NLGI2- ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour...
  • Page 117 MAINTENANCE BELT TENSION ADJUSTMENT Locate the tensioning rod for the flail. Loosen the top tension adjustment nut. To tighten the belt, turn the bottom tension nut to compress the spring. To loosen the belt tension, turn the tension nut up to relax the spring.
  • Page 118 MAINTENANCE REVERSING MOWER ROTATION OF RSS FLAIL MOWERS To reverse the rotation of the Rear Side Stow flail, you need to switch the pressure and return motor hoses at the brake valve. Make sure the tractor is shut off and the ball valve is closed. Relieve the hydraulic pressure in the system first before removing any hoses.
  • Page 119 MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
  • Page 120 MAINTENANCE ROTARY KNIFE REPLACEMENT Be sure you have a complete matching set of new knives for replacement. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk/blade bar. Install new self-locking nuts and torque them to 800 ft.
  • Page 121 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for ab normal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
  • Page 122 MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
  • Page 123 MAINTENANCE BOOM FLAIL KNIFE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. Assemble knives, clevis, bolts and nuts as shown in part section of manual. Install locking hex nut so that the flat face of nut is towards the knife.
  • Page 124 MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. Maintenance Section 4-24...
  • Page 125 Position the spindle housing horizontally with the drain hole oriented “up”. Grease through the zerk with Tiger Spindle Lubricant (part number 06540000) until the grease purges from the drain hole. Install the plug into the drain hole. BEARING ADJUSTMENT...
  • Page 126 MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, ower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
  • Page 127 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
  • Page 128 MAINTENANCE Maintenance Section 4-28...
  • Page 129 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
  • Page 130 MAINTENANCE Maintenance Section 4-30...
  • Page 131: Parts Section

    REAR STOW SIDE MOWER PARTS SECTION Parts Section 5-1...
  • Page 132 PART NAME INDEX JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-2...
  • Page 133 PARTS ORDERING GUIDE JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-3...
  • Page 134 TRACTOR MOUNT KIT ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-4...
  • Page 135 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-5...
  • Page 136 TRACTOR MOUNT KIT - CYLINDER TANG MOUNT JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-6...
  • Page 137 TRACTOR MOUNT KIT - CYLINDER TANG MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-7...
  • Page 138 TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 06300236 MAINFRAME 06700213 TANK,HYDRAULIC, WHEEL WELL 34309 BALL VALVE,1 - 1/2" FOR 06503083 ADAPTER,1-1/2"ORB X 1-1/2"ORB 06503084 ELBOW,1-1/2" FB X 1-1/2" FB 34710 ADAPTER,1-1/2"ORB X 1-1/2"MJ 06500746 HOSE,1-1/2" X 107 JD6xxxD RSS ©2016 Alamo Group Inc.
  • Page 139 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION SJ23950 JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-9...
  • Page 140 SINGLE COLUMN BOOMREST JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-10...
  • Page 141 SINGLE COLUMN BOOMREST Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-11...
  • Page 142 BATTERY RELOCATION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-12...
  • Page 143 BATTERY RELOCATION Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-13...
  • Page 144 4 SPOOL CABLE CONTROL MOUNT JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-14...
  • Page 145 4 SPOOL CABLE CONTROL MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-15...
  • Page 146 CABLE (MANUAL) LIFT VALVE - 4 SPOOL ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-16...
  • Page 147 CABLE (MANUAL) LIFT VALVE - 4 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-17...
  • Page 148 5 SPOOL CABLE CONTROL MOUNT JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-18...
  • Page 149 5 SPOOL CABLE CONTROL MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-19...
  • Page 150 CABLE (MANUAL) LIFT VALVE - 5 SPOOL ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-20...
  • Page 151 CABLE (MANUAL) LIFT VALVE - 5 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-21...
  • Page 152 JOYSTICK AND SWITCHBOX MOUNT JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-22...
  • Page 153 JOYSTICK AND SWITCHBOX MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-23...
  • Page 154 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-24...
  • Page 155 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-25...
  • Page 156 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502132 JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-26...
  • Page 157 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502132 Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-27...
  • Page 158 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502133 JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-28...
  • Page 159 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502133 Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-29...
  • Page 160 POLYCARBONATE SAFETY WINDOW JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-30...
  • Page 161 POLYCARBONATE SAFETY WINDOW Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-31...
  • Page 162 SWEEPER OPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-32...
  • Page 163 SWEEPER OPTION Continued... ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-33...
  • Page 164 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-34...
  • Page 165 WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-35...
  • Page 166 NOTES JD6xxxD RSS ©2015 Alamo Group Inc. Parts Section 5-36...
  • Page 167 COMMON REAR STOW SIDE PARTS SECTION Common Section 6-1...
  • Page 168 PART NAME INDEX COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-2...
  • Page 169 PART NAME INDEX COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-3...
  • Page 170 PARTS ORDERING GUIDE COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-4...
  • Page 171 BOOM MOUNT KIT ITEM PART NO. QTY. DESCRIPTION ------ MAIN FRAME *REFER TO TRACTOR MOUNT KIT PAGE 21677 NYLOCK NUT,7/16",NC 06420013 PIN,1-1/2" X 19-7/8" 21688 CAPSCREW,7/16" X 3-1/4",NC 06420124 PIN,1-1/2" X 7-13/16" 32810 ELBOW,3/8"MJ X 1/2"MOR ADJ 06501026 CYLINDER,3" X 15" 06420099 PIN,1-1/2"...
  • Page 172 CYLINDER TANG MOUNT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-6...
  • Page 173 CYLINDER TANG MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAIN FRAME *REFER TO TRACTOR MOUNT KIT 06300242 CYLINDER TANG 6T1027 CAPSCREW,1/2" X 1-3/4",NC 06533004 FLATWASHER,1/2",SAE 21727 NYLOCK NUT,1/2",NC ------ BRAKE VALVE *REFER TO TRACTOR MOUNT KIT ------ FLATWASHER *REFER TO TRACTOR MOUNT KIT ------ CAPSCREW *REFER TO TRACTOR MOUNT KIT 27938...
  • Page 174 BOOM ASSEMBLY - FLAIL COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-8...
  • Page 175 BOOM ASSEMBLY - FLAIL Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO BOOM MOUNT KIT PAGE 6T3211 GREASE ZERK,1/8" 32321 BEARING 06500723 HOSE,1/4" X 52" 06500724 HOSE,1/4" X 70" ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS 06505116 HOSE CLAMP...
  • Page 176 BOOM ASSEMBLY - ROTARY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-10...
  • Page 177 BOOM ASSEMBLY - ROTARY Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO BOOM MOUNT KIT PAGE 6T3211 GREASE ZERK,1/8" 32321 BEARING 06500723 HOSE,1/4" X 52" 06500724 HOSE,1/4" X 70" ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS 06505116 HOSE CLAMP...
  • Page 178 60IN ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 06320183 DECK,WLDMNT,60" RTRY,RSS 33777 SKID SHOE,RTRY 06320162 SHIELD,60"RTRY 33879 CAPSCREW,3/4" X 2-1/4",NF,GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4",NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES 6T2270 PLOW BOLT,3/8" X 1",NC 22016 FLATWASHER,3/8"...
  • Page 179 60IN ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 21633 CAPSCREW,3/8" X 1-3/4",NC 6T0823 FLAP RETAINER,60" RTRY 06520238 FLAP,60" RTRY 6T1033 COUPLER COVER 6T1029 COUPLER CHAIN 21223 SPROCKET 21733 CAPSCREW,1/2" X 2",NC 33776 MOTOR MOUNT,PLATE,RTRY 06500458 HOSE,1" X 95" (PRESSURE) TF4852 FLANGE KIT,#20 06504011...
  • Page 180 60IN ROTARY DISK AND KNIVES COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-14...
  • Page 181 60IN ROTARY DISK AND KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 27167 BOLT KIT (INCLUDES ITEMS 7, 8 & LOCTITE) 34876 BLADE MOUNTING DISK 6T1023R NYLOCK NUT,1-1/8”,NF 34878 SPACER 34684 STANDARD GRASS KNIFE 34685 HIGH SUCTION GRASS KNIFE (OPTIONAL) 34497 KNIFE MOUNTING BOLT 25270 FLATWASHER,5/8",GR8,USS...
  • Page 182 60IN BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE 06400690 BAR,BLADE,RTRY60 6T1023R KNIFE MTG NUT,1-1/8,NYLOCK,NF 06533002 FLATWASHER,1-1/8,GR8 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 33764 FLATWASHER,5/8,GR 8,SAE 6T2259 CAPSCREW,5/8 X 1-3/4,NF,GR8 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-16...
  • Page 183 NOTES COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-17...
  • Page 184 ROTARY MOWER SPINDLE ASSEMBLY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-18...
  • Page 185 ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013...
  • Page 186 75IN FLAIL - STANDARD ROTATION ITEM PART NO. QTY. DESCRIPTION 06320185 BONNET,75",STD,RSS 28737 BAFFLE,75",STD COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-20...
  • Page 187 75IN FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8,GRNDRLR 06520027...
  • Page 188 75IN FLAIL - REVERSE ROTATION ITEM PART NO. QTY. DESCRIPTION 06320185 BONNET,75,STD,RSS 28968A TRASH GUARD,75" COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-22...
  • Page 189 75IN FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8",GRNDRLR 06520027...
  • Page 190 FLAIL DRIVE ASSEMBLY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-24...
  • Page 191 FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO HEAD PARTS 32287 MOTOR CHANNEL 21700 HEX NUT,1/2",NF TF3620A SPRING,TENSIONER 27938 BUSHING,MACH,1"OD X 1/2"ID X 14GA. 40496 ROD,THREADED,1/2"NF X 8" PT3611A CLEVIS,6" 06504013 MOTOR TF3044 SHEAVE,8.0" TF3013 BUSHING,QD,SK 1-1/4",1/4"...
  • Page 192 BOOM PIVOT ASSEMBLY COMMON RSS ©2017 Alamo Group Inc. Parts Section 6-26...
  • Page 193 BOOM PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BOOM *REFER TO BOOM ASSEMBLY 32316 LINKAGE, BOOM TO CYLINDER 21677 NYLOCK NUT, 7/16",NC 32319 PIN,LINKAGE 21687 CAPSCREW, 7/16" X 3" NC 21688 CAPSCREW, 7/16" X 3-1/4" NC 32318 BEARING 32745 LINKAGE,CYLINDER TO TREE 6T3207...
  • Page 194 SLIDE ASSEMBLY COMMON RSS ©2017 Alamo Group Inc. Parts Section 6-28...
  • Page 195 SLIDE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ MOWER *REFER TO MOWER ASSEMBLY PAGE 35336 06770096 SLIDE ASSEMBLY 06501027 CYLINDER, 2-1/2" X 30" 21632 CAPSCREW, 3/8" X 1-1/2" NC 21630 CAPSCREW, 3/8" X 1" NC 21804 CAPSCREW, 3/4" X 1-1/4" NF 21929 CAPSCREW, 1"...
  • Page 196 HOSE RING ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ TREE *REFER TO BOOM PIVOT ASSY PAGE 21631 CAPSCREW,3/8" X 1-1/4",NC 22016 FLATWASHER,3/8" 06460043 ANGLE,MOUNT 21627 NYLOCK NUT,3/8",NC 6310117 RING,HOSE 06530003 CAPSCREW,SHOULDER,SKT HD 06505021 COVER,HOSES (BOOM TO HOSE GUIDE) *NOT SHOWN ---- 06505020 COVER,HOSES (HOSE GUIDE TO DECK) *NOT SHOWN...
  • Page 197 2-1/2IN X 30IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06501027 CYLINDER,WELDED,2-1/2" X 30" 06501615 PISTON ROD ASSY 06501616 BUTT & TUBE ASSY 06501617 PISTON 06501618 GLAND 06501598 PORT PLUG 6-15 06501619 SEAL KIT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-31...
  • Page 198 3IN X 15IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06501026 CYLINDER,WELDED,3" X 15" 06501608 PISTON ROD ASSY 06501609 BUTT & TUBE ASSY 06501610 PISTON 06501563 GLAND 6T0179 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 315 FT.LB.) 06501598 PORT PLUG (NOT SHOWN) 06501611 BUSHING 06501612...
  • Page 199 4IN X 14IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501028 HYDRAULIC CYLINDER COMPLETE 06501623 06501624 TUBE WELDMENT 06501558 PISTON 06501607 CYLINDER HEAD 6T0172 CLEVIS ------ 06501560 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-33...
  • Page 200 4IN X 15IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 32365 CYLINDER,WELDED,4" X 15" 06501604 PISTON ROD ASSY 06501605 BUTT & TUBE ASSY 06501606 PISTON 06501607 GLAND 06501753 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.) 33757 SEAL KIT,PACKING (ITEMS 12 THRU 19) ------ GREASE ZERK ------...
  • Page 201 NOTES 1 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-35...
  • Page 202 5 SPOOL ELECTRONIC VALVE ITEM PART NO. QTY. DESCRIPTION ------ 06502096 VLV,5SP,32PVG,SIDE STOW 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197 DECK SHIELD BONNET...
  • Page 203 5 SPOOL ELECTRONIC VALVE Continued... ITEM PART NO. QTY. DESCRIPTION 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101 MAIN BOOM ELECTRONIC ACCUATOR 06502101 SECONDARY BOOM ELECTRONIC ACCUATOR 06502100 DECK ROLL ELECTRONIC ACCUATOR 06502101 BOOM SWIVEL ELECTRONIC ACCUATOR 06502099 DECK SHIELD ELECTRONIC ACCUATOR 42202...
  • Page 204 FRONT PUMP BREAKDOWN COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-38...
  • Page 205 FRONT PUMP BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074...
  • Page 206 ROTARY MOTOR BREAKDOWN COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-40...
  • Page 207 ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 22790 END,COVER 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 06504078 SCREW, DRIVE 06504092 06504093 PIN, DOWEL 06504094 NAME PLATE 06504095 THRPL 2961940 PLUG, ODT 2962200 RING, SNAP...
  • Page 208 FLAIL MOTOR BREAKDOWN COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-42...
  • Page 209 FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR ASSEMBLY 350 - TBF50, TBF63 06504141 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504117 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
  • Page 210 COOLER ASSEMBLY - OPTION COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-44...
  • Page 211 COOLER ASSEMBLY - OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 06510029 FAN ASSY, ONLY 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016...
  • Page 212 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-46...
  • Page 213 PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-47...
  • Page 214 MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-48...
  • Page 215 MANUAL LIFT VALVE SWITCH BOX SCHEMATIC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-49...
  • Page 216 ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06510196 SWBX,ASSY 33811 SWITCH,MASTER/DECK FLOAT 33813 SWITCH,SFTY SHIELD 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4",BLACK,NYLON 6T3923 INDICTATOR LIGHT,ON,RED 06514006 BREAKER,15A,SWBX 06550044 DECAL,SWBX,06510047 35226 SWITCH,MOWER,COLEHERSEE 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-50...
  • Page 217 ELECTRONIC LIFT VALVE SCHEMATIC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-51...
  • Page 218 SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION ------ SWITCH BOX RE37651 PLUG,AUX PWR 24204 FUSE HOLDER,IN-LINE (OPTION) 6T3965 FUSE,3AMP (OPTION) 6T3934 TEMPERATURE GAUGE (OPTION) 6T3931 TEMPERATURE SENSOR (OPTION) COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-52...
  • Page 219 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34096 RELIEF SEAL KIT ----...
  • Page 220 BRAKE VALVE HYDRAULIC SCHEMATIC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-54...
  • Page 221 ELECTRICAL TROUBLESHOOTING GUIDE COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-55...
  • Page 222 HYDRAULIC TROUBLESHOOTING GUIDE COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-56...
  • Page 223 TROUBLESHOOTING COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-57...
  • Page 224 TROUBLESHOOTING - CONTINUED COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-58...
  • Page 225 FIRE SUPPRESSION SYSTEM COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-59...
  • Page 226 FIRE SUPPRESSION 3-POINT MOUNT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-60...
  • Page 227 FIRE SUPPRESSION 3-POINT MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06370137 MOUNT,3PNT,FIRE SYS 06503108 FITTING,1/2"BARB X 1/2"MP 35091 CLAMP,HOSE,#6 06520469 HOSE,1/2",BULK (FEET) 06503168 SWIVEL,1/2"STR,POLY 06520359 PUMP,LARGE 35176 U-NUT,1/4" 06520367 ELBOW,1/2"BARB X 1/2"MP,POLY 27329 U-BOLT,1/4" 06520361 FILTER 06520351 ELEMENT,FILTER 06520349 FITTING,BARB,HOSE 06503169 REDUCER,BUSHING (100 &...
  • Page 228 FIRE SUPPRESSION FRONT MOUNT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-62...
  • Page 229 FIRE SUPPRESSION FRONT MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06520342 TANK,50 GALLON 06370204 MNT,TANK,FRNT,50 GALLON 35176 U-NUT,1/4,3/4 TO CENTER 35091 CLAMP,HOSE,#6 06503168 SWIVEL,1/2 STR,POLY 06520469 HOSE,1/2,SPRAYER 06520359 PUMP,FIRE KIT 06503108 FITTING,1/2"BARB X 1/2"MP 06520367 ELBOW,1/2MPX1/2BARB,POLY 27329 U-BOLT,1/4X2X1 06520361 FILTER,FIRE KIT,RAILKUT 06520351 STRAINER,40 MESH 06520349...
  • Page 230 FIRE SUPPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-64...
  • Page 231 WETCUT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-65...
  • Page 232 WETCUT 50 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH,1/4" X 2" TB1036 PIN,SEC BOOM SWIV,1" X 4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-66...
  • Page 233 WETCUT 100 OR 150 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4",NC 21530 CAPSCREW,1/4" X 1",NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV,1" X 4-11/16" 06520345 STRAP,TANK,WETCUT 06520344...
  • Page 234 WETCUT 3PNT PLUMBING - 50IN MOWERS COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-68...
  • Page 235 WETCUT 3PNT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT (50 GALLON TANKS ONLY) 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2" X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400...
  • Page 236 WETCUT 3PNT PLUMBING - LARGE MOWERS COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-70...
  • Page 237 WETCUT 3PNT PLUMBING - LARGE MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
  • Page 238 WETCUT FRONT PLUMBING - 50IN MOWERS COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-72...
  • Page 239 WETCUT FRONT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2"MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2"MP X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520351 STRAINER,40MESH 06520400 QUIK CPLR,MALE,1/2",WETCUT...
  • Page 240 WETCUT FRONT PLUMBING - LARGE MOWERS COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-74...
  • Page 241 WETCUT FRONT PLUMBING - LARGE MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNIV 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
  • Page 242 WETCUT 50IN SPRAYER HEAD ASSEMBLY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-76...
  • Page 243 WETCUT 50IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER...
  • Page 244 WETCUT 60IN SPRAYER HEAD ASSEMBLY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-78...
  • Page 245 WETCUT 60IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370210 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06411234 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497009 TUBE,LG,SPRAYER...
  • Page 246 WETCUT CABLES COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-80...
  • Page 247 WARRANTY SECTION Warranty Section 7-1...
  • Page 249: Warranty Information

    All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
  • Page 250 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
  • Page 251 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 252 Printed in USA © Tiger Corporation...