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JD6175R SABER BOOM W/ INDEPENDENT HYDRAULICS Current as of 8/25/2021 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tigermowers.com 06011066...
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TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
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• Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
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SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
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SAFETY Operator Safety TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
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SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS lock in up position. •...
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SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN connecting mower head to the boom • KEEP BYSTANDERS AWAY from tractor and mower. • Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom: •...
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SAFETY THROWN OBJECTS HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
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SAFETY THROWN OBJECTS HAZARDS (Continued) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. • USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.
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SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. • ONLY start tractor while seated in tractor seat. •...
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SAFETY PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. •...
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SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. •...
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SAFETY HIGH PRESSURE OIL LEAK HAZARD TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: • DO NOT OPERATE equipment with oil or fuel leaks. • KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure.
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SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. •...
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SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles. •...
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SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: STOP ENGINE AND PTO • , engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
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Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”...
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SAFETY Decal Location NOTE: Tiger supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Tiger cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
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WARNING Blade Rotation LOGO Made in the USA LOGO Tiger Genuine Parts 22839 INSTRUCT Use Hand Grease Gun 32709 WARNING Use Genuine Tiger Parts 6T3221 INSTRUCT Lubrication Instructions SERIAL PLATE Serial Number Plate 06550058 INSTRUCT Blue Dot 06550057 INSTRUCT Red Dot...
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SAFETY 50”& 63” Flail ITEM PART NO. QTY. TYPE DESCRIPTION 24028 DANGER Thrown Object Hazard,Deflectors 32709 WARNING Use Genuine Tiger Parts 33224 DANGER Blades, Thrown Object D637 WARNING Disconnect Hydraulic Solenoid LOGO Tiger Logo 00758194 WARNING Pinch Point Hazard LOGO 50”...
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SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
JD6175R - SABER BOOM w IH ASSEMBLY SECTION Assembly Section 2-1...
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Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
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ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced or protected with a polycarbonate window. This should be done before mounting the mainframe. 1. Disconnect gas shock at door. Remove the right side cab door/window glass from tractor cab by removing hinge pins.
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ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
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ASSEMBLY MAINFRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and other hardware to secure the sides of the mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section. DO NOT tighten at this time.
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ASSEMBLY WEATHER-PACK / METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-Pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) Assembly Section 2-6...
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ASSEMBLY HOSE ROUTING Hoses travel along the right hand wheel well from the lift valve to the mainframe and boom. Five hose clamps #06520536 are used to route the hoses as shown below. Clamps 1 and 2 and 3 (near the lift valve) and 5 and 6 (near the mainframe) use 1/4” x 1” bolts #21530, flatwashers #22014 and nylock nuts #21527.
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COOLER LOCATION The cooler mount and cooler are located on the left side of the tractor, and attached to the left side framework. (JD6175R w IH NEW SIDE COOLER) ELECTRONIC LIFT VALVE PORTS (ASM-C-0089 no load sense) Assembly Section 2-8...
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ASSEMBLY SWITCHBOX MOUNTING Locate the two holes in the right front corner of the cab frame. These will be the mounting holes for the two mounting bolts of the switchbox bracket. See picture below. Mount the bracket using the hardware supplied, as noted in the Parts Section. (ASM-JD-0081JD6175R) Assembly Section 2-9...
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ASSEMBLY JOYSTICK MOUNTING The joystick is mounted to the side side tractor console. See the Parts Section for parts and hardware used. ASM-JD-0082 JD6175R) Assembly Section 2-10...
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ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION (FOR SABER) SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystick is unchanged and provides a ratio-metric voltage signal.
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ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve.
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ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 8-10 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
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ASSEMBLY SABER SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin. Secure the pin in place using the capscrews, etc. through the hole in the boss and pin. NOTE: The head of the capscrew must be toward the front of the tractor. Install all new swivels and fittings on the swing cylinder with swivel openings facing each other.
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ASSEMBLY (ASM-C-0023) WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass onto the tractor side of the tank. Place the tank in the mounting bracket on the axle brace as shown in the Parts Section. Secure the tank with the hardware provided.
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ASSEMBLY FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body.
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ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape.
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ASSEMBLY RS AXLE BRACE MOUNTING The rear stow axle braces are to be mounted under the rear axle of the tractor. The other end of the axle brace mounts on the outside of the lower rear corners of the mainframe. After attaching the boomrest, it should fit tightly and level under the tractor.
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ASSEMBLY MAIN BOOM INSTALLATION Using a hoist, install the boom swivel into the mainframe as shown in the Parts Section. Line up holes in swivel and mainframe for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward, and at a right angle to the tractor.
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TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
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OPERATION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
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OPERATION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
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OPERATION Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet. (SBM-9) 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV)
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OPERATION 2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground.
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OPERATION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
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OPERATION 4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
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OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1) using pin(5) and hardware. Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4) to the mower(2) using pin(7) and hardware.
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OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
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OPERATION 6.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following: OPS-B- 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
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OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
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OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
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OPERATION ROTARY HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. • Ensure motor bolts and nuts are tightened to the appropriate torque.
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OPERATION FLAIL HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance. • Ensure rubber deflectors are in position and not damaged.
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OPERATION 6.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...
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OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
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OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
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A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel.
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OPERATION 6.4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in th closed position. When mowing in the brush or in trees above ground level the shield may be opened for easier cutting.
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Install the manual valve handle onto valve and operate the functions individually to stow boom. After boom is stowed in rest, transport the unit to the maintenance facility and contact your Tiger dealer for assistance. DO NOT attempt to operate the valve manually for mowing operations! Note: Pushing manual valve handles “out”...
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OPERATION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position.
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OPERATION RIGHT JOYSTICK ROLLER WHILE PRESSING BUTTON MOVES BOOM KNUCKLE ON A LEGAL REAR STOW BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
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OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
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OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
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OPERATION 8.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
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OPERATION 8.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
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OPERATION Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) Always keep a careful lookout and use extreme care when working around overhead obstructions.
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OPERATION Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
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OPERATION Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
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OPERATION 9.4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments,etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards.
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OPERATION For cutting brush, it is usually best to stop the tractor and swivel the boom and mower into foilage. The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom. DO NOT use excessive force when positioning cutting head into heavy branches or stumps.
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OPERATION When cutting trees and brush approach material to be cut with the head perpendicular to material. The cutting edge of the blades should be the only elements in contact with material. The blade bar should not contact with material. The mower head blades should...
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OPERATION Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutter shaft, knives, and knife attachment parts. 9.7 63”...
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OPERATION 9.8 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
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OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water.
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OPERATION 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position.
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OPERATION 11.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
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OPERATION When operating public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your state or municipality for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads.
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OPERATION 11.3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
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Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years.
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MAINTENANCE Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.
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MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fittings Check for leaks Tighten when needed. Do Not use hands to check for leaks, see maintenance precautions Knives Check Inspect for missing or damaged knives, change as needed or sharpen as needed. Spindle mounting bolts Check Torque to 315 ft lbs lubricated.
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MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 hours only, then Filter every 500 hrs. yearly or if indicated by 10 micron filter) the restriction indicator.
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MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specifications 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift 1.
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MAINTENANCE TROUBLESHOOTING (Continued) SYMPTOMS CAUSE REMEDY Motor runs but 1. Belts Inspect belts and pulleys. Replace will not cut. belts and repair as needed. 2. Tensioner Adjust tensioner nut flat washer washer is flush with top of guide. Mower turns slowly 1.
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The proprietary UV and Abrasion Resistant Surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. CLEANING THE SUPERCOAT™ HARD-COAT Wash with a mild solution of soap or detergent and lukewarm water.
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MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut ”OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
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MAINTENANCE DETAILED MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Ensure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl.
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MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on each end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals. CAUTION: Over greasing may cause premature seal failure.
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MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR PTO! Failure to do so will result in component failure! TIGHTENING KNIFE BOLTS AND DISK BOLTS:...
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MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks (8) on deck pivot assembly, (2) on the deck end of secondary boom, (2) at main/ secondary boom joint, and (2) at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends.
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MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal. Lubricate spindle weekly or every 40 hours of use.
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MAINTENANCE GREASING PUMP DRIVESHAFT COUPLER With engine stopped, ensure driveshaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
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MAINTENANCE GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (2), main boom pivot boss (2) and on both ends of the boom swivel cylinder. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specification until grease begins to protrude from ends every 8 hours.
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MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
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MAINTENANCE ROTARY KNIFE REPLACEMENT (TRB 50) 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk. Install new self- locking nuts and torque them to 800 ft.
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MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
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MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
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MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
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MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
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MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomes loose, or requires removal for knife replacement or any other reason, they must be discarded and replaced with new nuts. Knives should not be welded on for any reason. 63”...
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MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.
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Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup. Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle.
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MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
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MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Before installation the bearings must be fully greased per the following protocol: 1.Add 2 or 3 pumps of grease, 2.
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MAINTENANCE GROUND ROLLER BEARING REPLACEMENT Remove existing ground roller brackets, bearings, and ground roller. Remove bearings from stub shafts and ground roller brackets. Clean stub shafts thoroughly, and apply anti-seize to O.D. of outer end. Before installation, bearings must be fully greased per the following protocol: 1.Add 2 or 3 pumps of grease, 2.
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MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operator’s manual. _______ Pump driveshaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
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MAINTENANCE MAINTENANCE OF CRANKSHAFT ADAPTER ASSEMBLY (RIGID ENGINE MOUNT TRACTORS ONLY) If replacement of components of the crankshaft adapter assembly is required, follow the assembly procedures shown below. Seat rubber grommet completely into counterbore, then seat steel grommet completely into rubber grommet while rubber grommet is supported. (ASM-JD-0051 CRANKSHAFT ADAPTER MAINTENANCE) Saber Maintenance Section 4-33...
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50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504132 MOTOR ASSEMBLY 350 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
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. Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
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TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.