Tiger WILDKAT JD6105-25E T4F Manual

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PARTS LISTING WITH

MOUNTING AND OPERATING

INSTRUCTIONS

JD6105-25E T4F

WILDKAT BOOM

TIGER REAR STOW SIDE BOOM MOWER

Current as of 7/22/2019

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

06011048

Summary of Contents for Tiger WILDKAT JD6105-25E T4F

Page 1 JD6105-25E T4F WILDKAT BOOM TIGER REAR STOW SIDE BOOM MOWER Current as of 7/22/2019 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011048...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Page 5: Table Of Contents
PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 8 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 9 SAFETY Operator Safety TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
Page 10 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS lock in up position. •...
Page 11 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN connecting mower head to the boom • KEEP BYSTANDERS AWAY from tractor and mower. • Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom: •...
Page 12 SAFETY THROWN OBJECTS HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
Page 13 SAFETY THROWN OBJECTS HAZARDS (Continued) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. • USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.
Page 14 SAFETY RUN OVER HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. • ONLY start tractor while seated in tractor seat. •...
Page 15 SAFETY PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. •...
Page 16 SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. •...
Page 17 SAFETY HIGH PRESSURE OIL LEAK HAZARD TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN: • DO NOT OPERATE equipment with oil or fuel leaks. • KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure.
Page 18 SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. •...
Page 19 SAFETY TRANSPORTING HAZARDS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, on turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles. •...
Page 20 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: STOP ENGINE AND PTO • , engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.
Page 21 Tiger mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Tiger specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”...
Page 22 SAFETY Decal Location NOTE: Tiger supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Tiger cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 23 WARNING Blade Rotation LOGO Made in the USA LOGO Tiger Genuine Parts 22839 INSTRUCT Use Hand Grease Gun 32709 WARNING Use Genuine Tiger Parts 6T3221 INSTRUCT Lubrication Instructions SERIAL PLATE Serial Number Plate 06550058 INSTRUCT Blue Dot 06550057 INSTRUCT Red Dot...
Page 24 SAFETY 50”& 63” Flail ITEM PART NO. QTY. TYPE DESCRIPTION 24028 DANGER Thrown Object Hazard,Deflectors 32709 WARNING Use Genuine Tiger Parts 33224 DANGER Blades, Thrown Object D637 WARNING Disconnect Hydraulic Solenoid LOGO Tiger Logo 00758194 WARNING Pinch Point Hazard LOGO 50”...
Page 30 SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 31: Assembly / Mounting Section
JD6105-25E - REAR STOW SIDE ASSEMBLY SECTION Assembly Section 2-1...
Page 32 Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
Page 33 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install driveshaft into the crankshaft adapter. Slide splined driveshaft coupler onto the pump driveshaft. Install the pump onto the mounting bracket. NOTE: the pump is offset to one direction and the pump should be installed with the offset side on top.
Page 34 ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
Page 35 ASSEMBLY MAINFRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and other hardware to secure the sides of the mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section. DO NOT tighten at this time.
Page 36 ASSEMBLY SWITCHBOX WIRING Cover all wires with plastic wire wrap provided. Route the green wires along switchbox bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab.
Page 37 ASSEMBLY WEATHER-PACK / METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-Pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) Assembly Section 2-7...
Page 38 ASSEMBLY JOYSTICK AND SWITCHBOX MOUNTING The switchbox is attached to the cross member on the front of the cab, to the right of the steering console. The joystick is attached to existing bolt holes in the door frame on the right side of the cab.
Page 39 ASSEMBLY VALVE MOUNTING BRACKET Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender. Use the hardware noted in the Parts Section to attach the valve mounting bracket to the tractor.
Page 40 ASSEMBLY CANBUS MODULE MOUNT Place the Canbus Controller mounting bracket (#06411524) on the floor of the cab, 4.5 inches from the right side console and 2.5 inches from the right side door. Drill a 3/8” hole through the floor and secure the bracket using a 3/8” bolt (#21637), spacer (#27082B) and 3/8” nylock nut (#21627).
Page 41 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 10-1/2”...
Page 42 ASSEMBLY EFS ADAPTER HARNESS The EFS Canbus electronic lift valve used with the Tiger WildKat boom requires an addition to the wire harness used. The short adapter harness (Part # 06510313) is connected as shown in the photo below. See the Parts Section for more information on the lift valve used.
Page 43 ASSEMBLY CANBUS BOOM JOYSTICK CONTROL This electronic control valve is equipped with high-resolution actuators on Boom, Side Shift, Deck Roll, and Boom Swivel functions. These actuators have active fault monitoring. The Deck Shield section does not have active fault monitoring. The joystick provides a signal to the Plus-1 Module and the Module provides a ratio-metric voltage signal.
Page 44 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH To mount the solenoid switch, use the existing holes in location shown below. The bottom hole may need to be ground to obtain the correct hole spacing to match the solenoid switch mount. Secure with provided 5/16” x 1” capscrews, lockwashers, and hex nuts. Route wires to and from the Continuous Duty Solenoid Switch as shown below.
Page 45 ASSEMBLY REAR STOW SIDE FLAIL HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. In order to prevent hydraulic failure, DO NOT ALLOW these hydraulic hoses to BREAK or BURST.
Page 46 (ASM-C-0023 RSS CANBUS EFS) FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) Assembly Section 2-16...
Page 47 ASSEMBLY WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass onto the tractor side of the tank. Place the tank in the mounting bracket on the axle brace as shown in the Parts Section. Secure the tank with the hardware provided.
Page 48 ASSEMBLY WHEEL WEIGHT MOUNTING For all tractors using a boom mower, a wheel weight will be required for the rear left side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, spacers (if applicable), and hex nuts per the diagram in the Parts Section.
Page 49 ASSEMBLY SINGLE COLUMN BOOMREST MOUNTING Carefully lower the boomrest and align the holes with those of the axle brace. Now install all attaching hardware, as shown in the Parts Section, loosely, to allow for the alignment with the axle brace. Tighten / torque all hardware on the axle brace and the boomrest.. (ASM-JD-0251 rss bmrst) MAIN BOOM INSTALLATION Using a hoist, install the boom swivel into the mainframe as shown in the Parts Section.
Page 50 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
Page 52 TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
Page 53 OPERATION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 54 OPERATION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
Page 55 OPERATION Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet. (SBM-9) 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV)
Page 56 OPERATION 2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground.
Page 57 OPERATION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
Page 58 OPERATION 4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 59 OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1) using pin(5) and hardware. Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4) to the mower(2) using pin(7) and hardware.
Page 60 OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
Page 61 OPERATION 6.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following: OPS-B- 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 62 OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
Page 63 OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 64 OPERATION ROTARY HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. • Ensure motor bolts and nuts are tightened to the appropriate torque.
Page 65 OPERATION FLAIL HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance. • Ensure rubber deflectors are in position and not damaged.
Page 66 OPERATION 6.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...
Page 67 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 68 OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 69 A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel.
Page 70 OPERATION 6.4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in th closed position. When mowing in the brush or in trees above ground level the shield may be opened for easier cutting.
Page 71 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL Boom Operation Section 3-21 ©2013 Alamo Group Inc.
Page 73 Install the manual valve handle onto valve and operate the functions individually to stow boom. After boom is stowed in rest, transport the unit to the maintenance facility and contact your Tiger dealer for assistance. DO NOT attempt to operate the valve manually for mowing operations! Note: Pushing manual valve handles “out”...
Page 74 OPERATION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position.
Page 76 OPERATION JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL Boom Operation Section 3-26 ©2013 Alamo Group Inc.
Page 77 OPERATION RIGHT JOYSTICK ROLLER WHILE PRESSING BUTTON MOVES BOOM KNUCKLE ON A LEGAL REAR STOW BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
Page 78 OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
Page 79 OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Page 80 OPERATION 8.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
Page 81 OPERATION 8.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
Page 82 OPERATION Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) Always keep a careful lookout and use extreme care when working around overhead obstructions.
Page 83 OPERATION Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
Page 84 OPERATION Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
Page 85 OPERATION 9.4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments,etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards.
Page 86 OPERATION For cutting brush, it is usually best to stop the tractor and swivel the boom and mower into foilage. The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom. DO NOT use excessive force when positioning cutting head into heavy branches or stumps.
Page 87 OPERATION When cutting trees and brush approach material to be cut with the head perpendicular to material. The cutting edge of the blades should be the only elements in contact with material. The blade bar should not contact with material. The mower head blades should...
Page 88 OPERATION Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutter shaft, knives, and knife attachment parts. 9.7 63”...
Page 89 OPERATION 9.8 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
Page 90 OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water.
Page 91 OPERATION 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position.
Page 92 OPERATION 11.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
Page 93 OPERATION When operating public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your state or municipality for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads.
Page 94 OPERATION 11.3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
Page 95 The tractor and the mower head should now be chained down securely to the trailer bed. If any part of this operating section, or any other section of this manual is not completely understood, contact your Tiger dealer or the address on the cover of this manual for assistance! Boom Operation Section 3-45 ©2013 Alamo Group Inc.
Page 98 Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficent service has guaranteed the customer satisfaction for many years.
Page 99 MAINTENANCE Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
Page 100 MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. Refer to the Detailed Maintenance section for futher instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
Page 101 MAINTENANCE Ground Roller detailed maintenance section WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every 10 micron filter) 500 hours or yearly...
Page 102 MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose bolts 1. Check all bolts and tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damaged blades, disc unbalanced or cuttershaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift 1.
Page 103 MAINTENANCE Clean parts or replace if scratched. TROUBLESHOOTING (CONTINUED) SYMPTOMS CAUSE REMEDY Motor runs but 1. Belts Inspect belts and pulleys. Replace will not cut. belts and repair as needed. 2. Tensioner Adjust tensioner nut flatwasher washer is flush with top of guide. Mower turns slowly 1.
Page 105 Deck Boom Pivot & Grease Lithium Complex Mobilgrease CM-S Deck Stop Adjustment Gun Extreme Pressure Rotary & Flail) NLGI-ISO 320 Deck Spindle(Rotary) Grease Tiger Spindle Lubricant Mobilith SHC 220 part number 06540000 Boom Maintenance Section 4-9 ©2015 Alamo Group Inc.
Page 106 The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT Wash with a mild solution of soap or detergent and lukewarm water.
Page 107 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut OFF, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
Page 108 MAINTENANCE DETAILED MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Ensure that the system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag.
Page 109 MAINTENANCE GREASING GROUND ROLLER SHAFT-- FLAIL Locate grease zerks on eack end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals.
Page 110 Adjust bolt out until the head just touches the boom, and tighten lock nut. NOTE: Bolt should not hit boom before cylinder reaches full travel. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal.
Page 111 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service. Torque the (6) bolts shown below to 357 dry or 315 ft. lbs. lubricated. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure driveshaft alignment by grasping coupler and sliding back and forth.
Page 112 MAINTENANCE DRIVESHAFT YOKE, U-JOINT STUB SHAFT WIth engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (if applicable), main boom pivot boss (if applicable) and on both ends of the boom swivel cylinder.
Page 113 MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals.
Page 114 MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 115 MAINTENANCE ROTARY KNIFE REPLACEMENT Be sure you have a complete matching set of new knives for replacement. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk/blade bar. Install new self-locking nuts and torque them to 800 ft.
Page 116 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
Page 117 MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 118 MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 119 MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
Page 120 MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT (Light Brush Grass) If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason.
Page 121 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. Assemble knives, clevis, bolts and nuts as shown in part section of manual. Install locking hex nut so that the flat face of nut is towards the knife.
Page 122 MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. Boom Maintenance Section 4-26 ©2015 Alamo Group Inc.
Page 123 Position the spindle housing horizontally with the drain hole oriented “up”. Grease through the zerk with Tiger Spindle Lubricant (part number 06540000) until the grease purges from the drain hole. Install the plug into the drain hole. BEARING ADJUSTMENT...
Page 124 MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
Page 125 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
Page 127 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operator’s manual. _______ Pump driveshaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 129: Parts Section
JD6105E REAR STOW SIDE PARTS SECTION...
Page 130 PART NAME INDEX PARTS ORDERING GUIDE ..................................3 TRACTOR MOUNT KIT....................................4 TRACTOR MOUNT KIT - HYDRAULICS..............................6 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT........................8 JOYSTICK AND SWITCHBOX MOUNT..............................10 CANBUS JOYSTICK CONTROL................................12 CANBUS ELECTRONIC LIFT VALVE SWITCHBOX........................... 14 CANBUS JOYSTICK ELECTRICAL TROUBLESHOOTING ......................... 15 CANBUS ELECTRICAL SCHEMATIC..............................
Page 133 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 06300405 MNFRM, MNT, JD6E, T4F 06300406 MNFRM, JD6E, T4F 06300316 AXLE BRACE, LH, JD6E, T4F 33880 FLATWASHER, 3/4", GR8, SAE 21825 HEX NUT, 3/4" NC 06530237 CAPSCREW, 3/4" X 2-1/4", GR8 06530242 CAPSCREW, 20MM X 140MM (2.5 PITCH) 30708...
Page 134 TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 06700213 TANK,HYDRAULIC, WHEEL WELL 34309 BALL VALVE,1 - 1/2" FOR 06503083 ADAPTER,1-1/2"ORB X 1-1/2"ORB 06503084 ELBOW,1-1/2" FB X 1-1/2" FB 34710 ADAPTER,1-1/2"ORB X 1-1/2"MJ 06500918 HOSE,1-1/2" X 114 32382 BRACKET,HOSE 34117 ELBOW,1"MB X 1"MJ,FORGED 06500243...
Page 135 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION ----- COOLER,FRONT MNT ASSEMBLY ---- JOHN DEERE BELT (EXISTING) LVB24989 JOHN DEERE PULLEY KIT 06420116 DRIVE SHAFT 6T0375B COUPLING TF4854 KIT,FLANGE #24 06504149 PUMP, TRIPLE 06503174 KIT,FLANGE,#12 06503198 ELBOW,3/4" MJ X 12FL45° 06500811 HOSE,1"...
Page 137 ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06502165 ELECTRONIC VALVE 21630 CAPSCREW,3/8” X 1”,NC 34622 PLATE,VALVE,REAR MNT 21987 LOCKWASHER,5/16” 21579 CAPSCREW,5/16” X 3/4”,NC 32807 ADAPTER,5/8”MB X 3/8”MJ 06500687 HOSE,1/4" X 268” 06500697 HOSE,1/4" X 210” 06500688 HOSE,1/4"...
Page 139 JOYSTICK AND SWITCHBOX MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06340031 MT,BRKT,JYSTK 06510285 JOYSTICK, CANBUS 06770022 CAN,JOYSTICK 06520019 MOUNT,RAM BALL,1-1/2" FLANGE 06520290 MOUNT,RAM,BALL,DBL,1-1/2” 06520020 MOUNT,RAM,ARM,1-1/2” X 4-5/8”,STD 06400882 RING,BOLT,MNT,JYSTK 23113 CAPSCREW,10MM X 30MM,1.5P 32990 SCREW,MACHINE,10-32 X 1/2”,RD HD 32829 SCREW,MACHINE,10-32 X 3/4”,FLT HD 06510286 SWITCH BOX,RSS, CANBUS 06411086...
Page 141 CANBUS JOYSTICK CONTROL Continued... ITEM PART NO. QTY. DESCRIPTION 06510286 SWITCHBOX, DF, RSS, CNBS 06510285 JOYSTICK, RH, DF, CNBS 06510083 VALVE, BRAKE, SOL, 3000PSI 06510315 CONTROLLER, SWBX, CNBS, EFS 06700230 VALVE, 5SPL, DF, CNBS, O.C., EFS 06510313 ADAPTER HARNESS JD6XXXE WILDKAT ©2018 Alamo Group Inc.
Page 142 CANBUS ELECTRONIC LIFT VALVE SWITCHBOX ITEM PART NO. QTY. DESCRIPTION 06510286 SWITCHBOX ASSY 06502171 SWITCH, MASTER, TRAVEL LOCK 06502172 INDICATOR LIGHT, FLOAT, GREEN 06502170 SWITCH, SHIELD 34540 STRAIN RELIEF, 3/4" BLACK 06502174 INDICATOR LIGHT, ON, RED 06502169 CIRCUIT BREAKER, 15A 06550044 LABEL, SWBX 35226...
Page 147 COOLER MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06380061 MNT, PUMP, HYDRO, T4, JD6XXXD 06380102 MNT, COOLER, FRONT, 6E, TWIN 06700166 COOLER 33880 FLATWASHER, 3/4" GR8 SAE 06400165 SPACER, COOLER, FRONT 21825 HEX NUT, 3/4" NC 21834 CAPSCREW, 3/4" X 2-1/2" NC 22016 FLATWASHER, 3/8"...
Page 149 BATTERY RELOCATION Continued... ITEM PART NO. QTY. DESCRIPTION 06530234 CAPSCREW,1/4" X 10",NC 06411429 ANGLE ------ BATTERY *EXISTING PART 35176 NUT CLIP,1/4",NC 06370231 RELOCATION BRACKET 06537029 NUT CLIP,3/8",NC 06401784 SQUARE PLATE 21638 CAPSCREW,3/8" X 3",NC JD6XXXE WILDKAT ©2018 Alamo Group Inc. Parts Section -21...
Page 151 SINGLE COLUMN BOOMREST Continued... ITEM PART NO. QTY. DESCRIPTION 06300405 MAINFRAME MOUNT, JD6E, SC 06310074 BOOMREST,SINGLE COLUMN 06310116 BOOMREST ADAPTER 21725 HEX NUT,1/2",NC 22018 FLATWASHER,1/2",WIDE 21733 CAPSCREW,1/2" X 2",NC 21825 HEX NUT,3/4",NC 22021 FLATWASHER,3/4" 21843 CAPSCREW,3/4" X 6",NC JD6XXXE WILDKAT ©2018 Alamo Group Inc.
Page 153 POLYCARBONATE SAFETY WINDOW Continued... ITEM PART NO. QTY. DESCRIPTION 06490014 POLYCARB, FRMD, REAR 06490013 POLYCARB, FRMD, DOOR 31965 TRIM SEAL (IN FEET) 21584 CAPSCREW, 5/16” X 2”,NC 21575 HEX NUT, 5/16” NC 33477 VIBRATION ISOLATOR 06410268 TOP BRACKET 06410269 BOTTOM BRACKET 21529 CAPSCREW,1/4”...
Page 154 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 06770025 KIT,SPCR,WHL,JD 06400919 RING,SPACER,WHEEL,JD JD6XXXE WILDKAT ©2018 Alamo Group Inc. Parts Section -26...
Page 155 WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 31455 CAPSCREW, 3/4" X 17" NC 33880 FLATWASHER, 3/4" SAE 06770057 WHEEL WEIGHT, 500LBS 06430143 SPACER, 5.5" 21825 HEX NUT, 3/4" NC JD6XXXE WILDKAT ©2018 Alamo Group Inc. Parts Section -27...
Page 157 COMMON REAR STOW SIDE PARTS SECTION Common Section 6-1...
Page 158 PART NAME INDEX PARTS ORDERING GUIDE ..................................4 BOOM MOUNT KIT..................................... 5 NOTES 2........................................7 BOOM ASSEMBLY - FLAIL..................................8 BOOM ASSEMBLY - ROTARY................................10 60IN ROTARY MOWER.................................... 12 60IN ROTARY DISK AND KNIVES................................. 14 60IN BLADE BAR AND KNIVES................................16 NOTES.........................................
Page 159 PART NAME INDEX FIRE SUPPRESSION FRONT MOUNT..............................60 FIRE SUPPRESSION SYSTEM ELECTRICAL SCHEMATIC........................ 62 WETCUT........................................63 WETCUT 50 GALLON TANK - 3PNT MOUNT............................64 WETCUT 100 OR 150 GALLON TANK - 3PNT MOUNT........................65 WETCUT 3PNT PLUMBING - 50IN MOWERS............................66 WETCUT 3PNT PLUMBING - LARGE MOWERS..........................
Page 162 BOOM MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAINFRAME *REFER TO TRACTOR MOUNT KIT 21782 CAPSCREW,5/8" X 1-3/4",NC 21777 NYLOCK NUT,5/8",NC 32381 PIN,CAPPED 32322 BUSHING 06505185 CLAMP KIT 6T3211 GREASE ZERK,1/8"NPT 21677 NYLOCK NUT,7/16",NC 32380 PIN,1" 21683 CAPSCREW,7/16" X 2",NC TB1023 ROLL PIN 06420100...
Page 165 BOOM ASSEMBLY - FLAIL Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO BOOM MOUNT KIT PAGE 6T3211 GREASE ZERK,1/8" 32321 BEARING 06500723 HOSE,1/4" X 52" 06500724 HOSE,1/4" X 70" ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS 06505116 HOSE CLAMP...
Page 167 BOOM ASSEMBLY - ROTARY Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO BOOM MOUNT KIT PAGE 6T3211 GREASE ZERK,1/8" 32321 BEARING 06500723 HOSE,1/4" X 52" 06500724 HOSE,1/4" X 70" ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS ------ HOSE *REFER TO TRACTOR SPECIFIC PARTS 06505116 HOSE CLAMP...
Page 168 60IN ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 06320183 DECK,WLDMNT,60" RTRY,RSS 33777 SKID SHOE,RTRY 06320162 SHIELD,60"RTRY 33879 CAPSCREW,3/4" X 2-1/4",NF,GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4",NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES 6T2270 PLOW BOLT,3/8" X 1",NC 22016 FLATWASHER,3/8"...
Page 169 60IN ROTARY MOWER Continued... ITEM PART NO. QTY. DESCRIPTION 21633 CAPSCREW,3/8" X 1-3/4",NC 6T0823 FLAP RETAINER,60" RTRY 06520238 FLAP,60" RTRY 6T1033 COUPLER COVER 6T1029 COUPLER CHAIN 21223 SPROCKET 21733 CAPSCREW,1/2" X 2",NC 33776 MOTOR MOUNT,PLATE,RTRY 06500458 HOSE,1" X 95" (PRESSURE) TF4852 FLANGE KIT,#20 06504011...
Page 171 60IN ROTARY DISK AND KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 27167 BOLT KIT (INCLUDES ITEMS 7, 8 & LOCTITE) 34876 BLADE MOUNTING DISK 6T1023R NYLOCK NUT,1-1/8”,NF 34878 SPACER 34684 STANDARD GRASS KNIFE 34685 HIGH SUCTION GRASS KNIFE (OPTIONAL) 34497 KNIFE MOUNTING BOLT 25270 FLATWASHER,5/8",GR8,USS...
Page 172 60IN BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE 06400690 BAR,BLADE,RTRY60 6T1023R KNIFE MTG NUT,1-1/8,NYLOCK,NF 06533002 FLATWASHER,1-1/8,GR8 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 33764 FLATWASHER,5/8,GR 8,SAE 6T2259 CAPSCREW,5/8 X 1-3/4,NF,GR8 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-16...
Page 175 ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013...
Page 176 75IN FLAIL - STANDARD ROTATION ITEM PART NO. QTY. DESCRIPTION 06320185 BONNET,75",STD,RSS 28737 BAFFLE,75",STD COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-20...
Page 177 75IN FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8,GRNDRLR 06520027...
Page 178 75IN FLAIL - REVERSE ROTATION ITEM PART NO. QTY. DESCRIPTION 06320185 BONNET,75,STD,RSS 28968A TRASH GUARD,75" COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-22...
Page 179 75IN FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 6T2283 CARRIAGE BOLT,3/8" X 1",NC 6T2615 WASHER,FENDER,3/8" 21988 LOCKWASHER,3/8" 21625 HEX NUT,3/8",NC 27975A GUARD,CUTTERSHAFT 21731 CAPSCREW,1/2" X 1-1/2",NC 21990 LOCKWASHER,1/2" 21725 HEX NUT,1/2",NC 28735 GROUND ROLLER ADJ BRKT,STD DTY 06520028 BEARING,FLANGE,1-3/8",GRNDRLR 06520027...
Page 181 FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO HEAD PARTS 32287 MOTOR CHANNEL 21700 HEX NUT,1/2",NF TF3620A SPRING,TENSIONER 27938 BUSHING,MACH,1"OD X 1/2"ID X 14GA. 40496 ROD,THREADED,1/2"NF X 8" PT3611A CLEVIS,6" 06504013 MOTOR TF3044 SHEAVE,8.0" TF3013 BUSHING,QD,SK 1-1/4",1/4"...
Page 183 BOOM PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BOOM *REFER TO BOOM ASSEMBLY 32316 LINKAGE, BOOM TO CYLINDER 21677 NYLOCK NUT, 7/16",NC 32319 PIN,LINKAGE 21687 CAPSCREW, 7/16" X 3" NC 21688 CAPSCREW, 7/16" X 3-1/4" NC 32318 BEARING 32745 LINKAGE,CYLINDER TO TREE 6T3207...
Page 185 SLIDE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ MOWER *REFER TO MOWER ASSEMBLY PAGE 35336 06770096 SLIDE ASSEMBLY 06501027 CYLINDER, 2-1/2" X 30" 21632 CAPSCREW, 3/8" X 1-1/2" NC 21630 CAPSCREW, 3/8" X 1" NC 21804 CAPSCREW, 3/4" X 1-1/4" NF 21929 CAPSCREW, 1"...
Page 186 HOSE RING ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ TREE *REFER TO BOOM PIVOT ASSY PAGE 21631 CAPSCREW,3/8" X 1-1/4",NC 22016 FLATWASHER,3/8" 06460043 ANGLE,MOUNT 21627 NYLOCK NUT,3/8",NC 6310117 RING,HOSE 06530003 CAPSCREW,SHOULDER,SKT HD 06505021 COVER,HOSES (BOOM TO HOSE GUIDE) *NOT SHOWN ---- 06505020 COVER,HOSES (HOSE GUIDE TO DECK) *NOT SHOWN...
Page 187 2-1/2IN X 30IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06501027 CYLINDER,WELDED,2-1/2" X 30" 06501615 PISTON ROD ASSY 06501616 BUTT & TUBE ASSY 06501617 PISTON 06501618 GLAND 06501598 PORT PLUG 6-15 06501619 SEAL KIT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-31...
Page 188 3IN X 15IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06501026 CYLINDER,WELDED,3" X 15" 06501608 PISTON ROD ASSY 06501609 BUTT & TUBE ASSY 06501610 PISTON 06501563 GLAND 6T0179 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 315 FT.LB.) 06501598 PORT PLUG (NOT SHOWN) 06501611 BUSHING 06501612...
Page 189 4IN X 14IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501028 HYDRAULIC CYLINDER COMPLETE 06501623 06501624 TUBE WELDMENT 06501558 PISTON 06501607 CYLINDER HEAD 6T0172 CLEVIS ------ 06501560 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-33...
Page 190 4IN X 15IN CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 32365 CYLINDER,WELDED,4" X 15" 06501604 PISTON ROD ASSY 06501605 BUTT & TUBE ASSY 06501606 PISTON 06501607 GLAND 06501753 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.) 33757 SEAL KIT,PACKING (ITEMS 12 THRU 19) ------ GREASE ZERK ------...
Page 193 FRONT PUMP BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074...
Page 195 ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 22790 END,COVER 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 06504078 SCREW, DRIVE 06504092 06504093 PIN, DOWEL 06504094 NAME PLATE 06504095 THRPL 2961940 PLUG, ODT 2962200 RING, SNAP...
Page 197 FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR ASSEMBLY 350 - TBF50, TBF63 06504141 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504117 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
Page 199 COOLER ASSEMBLY - OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 06510029 FAN ASSY, ONLY 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016...
Page 200 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-44...
Page 201 PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-45...
Page 202 MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-46...
Page 204 ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06510196 SWBX,ASSY 33811 SWITCH,MASTER/DECK FLOAT 33813 SWITCH,SFTY SHIELD 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4",BLACK,NYLON 6T3923 INDICTATOR LIGHT,ON,RED 06514006 BREAKER,15A,SWBX 06550044 DECAL,SWBX,06510047 35226 SWITCH,MOWER,COLEHERSEE 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-48...
Page 206 SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION ------ SWITCH BOX RE37651 PLUG,AUX PWR 24204 FUSE HOLDER,IN-LINE (OPTION) 6T3965 FUSE,3AMP (OPTION) 6T3934 TEMPERATURE GAUGE (OPTION) 6T3931 TEMPERATURE SENSOR (OPTION) COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-50...
Page 207 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34096 RELIEF SEAL KIT ----...
Page 215 FIRE SUPPRESSION 3-POINT MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06370137 MOUNT,3PNT,FIRE SYS 06503108 FITTING,1/2"BARB X 1/2"MP 35091 CLAMP,HOSE,#6 06520469 HOSE,1/2",BULK (FEET) 06503168 SWIVEL,1/2"STR,POLY 06520359 PUMP,LARGE 35176 U-NUT,1/4" 06520367 ELBOW,1/2"BARB X 1/2"MP,POLY 27329 U-BOLT,1/4" 06520361 FILTER 06520351 ELEMENT,FILTER 06520349 FITTING,BARB,HOSE 06503169 REDUCER,BUSHING (100 &...
Page 217 FIRE SUPPRESSION FRONT MOUNT Continued... ITEM PART NO. QTY. DESCRIPTION 06520342 TANK,50 GALLON 06370204 MNT,TANK,FRNT,50 GALLON 35176 U-NUT,1/4,3/4 TO CENTER 35091 CLAMP,HOSE,#6 06503168 SWIVEL,1/2 STR,POLY 06520469 HOSE,1/2,SPRAYER 06520359 PUMP,FIRE KIT 06503108 FITTING,1/2"BARB X 1/2"MP 06520367 ELBOW,1/2MPX1/2BARB,POLY 27329 U-BOLT,1/4X2X1 06520361 FILTER,FIRE KIT,RAILKUT 06520351 STRAINER,40 MESH 06520349...
Page 220 WETCUT 50 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH,1/4" X 2" TB1036 PIN,SEC BOOM SWIV,1" X 4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON RSS ©2014 Alamo Group Inc. Parts Section 6-64...
Page 221 WETCUT 100 OR 150 GALLON TANK - 3PNT MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4",NC 21530 CAPSCREW,1/4" X 1",NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV,1" X 4-11/16" 06520345 STRAP,TANK,WETCUT 06520344...
Page 223 WETCUT 3PNT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT (50 GALLON TANKS ONLY) 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2" X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400...
Page 225 WETCUT 3PNT PLUMBING - LARGE MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
Page 227 WETCUT FRONT PLUMBING - 50IN MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06503173 FITTING,1/2"MP X 3/8"BARB 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2"MP X 1/2"BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520351 STRAINER,40MESH 06520400 QUIK CPLR,MALE,1/2",WETCUT...
Page 229 WETCUT FRONT PLUMBING - LARGE MOWERS Continued... ITEM PART NO. QTY. DESCRIPTION 06370204 MNT,FRONT,UNIV 35176 U-NUT,1/4,3/4 TO CENTER 06520336 CNTRLR,SENSOR,06520333 06520354 BUSHING,REDUCER,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 06520353 FITTING,TEE,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 35091 CLAMP, HOSE #6 06520469 1/2" HOSE (FEET) 06503168 SWIVEL,1/2"...
Page 231 WETCUT 50IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER...
Page 233 WETCUT 60IN SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370210 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06411234 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT (FLAIL) 06410942 MNT,RH,WET CUT (ROTARY) 06410754 MNT,LH,WET CUT (FLAIL) 06410943 MNT,LH,WET CUT (ROTARY) 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497009 TUBE,LG,SPRAYER...
Page 235 WARRANTY SECTION Warranty Section 7-1...
Page 237: Warranty Information
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 238 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 239 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

Tiger WILDKAT JD6105-25E T4F Manual

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Summary of Contents for Tiger WILDKAT JD6105-25E T4F

Page 5: Table Of Contents

Page 7: Safety Section

Page 31: Assembly / Mounting Section

Page 51: Operation Section

Page 97: Maintenance Section

Page 129: Parts Section

Page 237: Warranty Information

Tiger WILDKAT JD6105-25E T4F Manual

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Related Manuals for Tiger WILDKAT JD6105-25E T4F

Summary of Contents for Tiger WILDKAT JD6105-25E T4F

Page 5: Table Of Contents

Page 7: Safety Section

Page 31: Assembly / Mounting Section

Page 51: Operation Section

Page 97: Maintenance Section

Page 129: Parts Section

Page 237: Warranty Information