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INSTALLATION and OPERATION MANUAL
Explosion Proof Solids Handling Dry Run Submersible Pump
This product may be covered by one or more of the following patents and other patent(s) pending: US Patent 8,128,360
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Explosion Proof, Class 1, Division 1, Groups C & D
E28 Frame
3XESHV
Vortex Pumps
20 – 40HP, 3450RPM
4XESHV
Vortex Pumps
20 - 40HP, 3450RPM
4XESHM
Monovane Pumps
20 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
4XESHD
Dual Vane Pumps
20 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
6XESHV
Vortex Pumps
20 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
6XESHM
Monovane Pumps
20 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
6XESHD
Dual Vane Pumps
20 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
8XESHD
Dual Vane Pumps
25 - 30HP, 1750RPM
7.5 - 15HP, 1150RPM
10HP, 870RPM
10XESHD
Dual Vane Pumps
10 - 15HP, 870RPM
Form No. 147051XP-Rev. F
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Table of Contents
Related Manuals for CRANE PUMPS & SYSTEMS Barnes 3XESHV
Summary of Contents for CRANE PUMPS & SYSTEMS Barnes 3XESHV
- Page 1 INSTALLATION and OPERATION MANUAL Explosion Proof Solids Handling Dry Run Submersible Pump Explosion Proof, Class 1, Division 1, Groups C & D E28 Frame 3XESHV 6XESHM Vortex Pumps Monovane Pumps 20 – 40HP, 3450RPM 20 - 30HP, 1750RPM 7.5 - 15HP, 1150RPM 4XESHV Vortex Pumps 6XESHD...
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY FIRST ..........................3 GENERAL INFORMATION ....................... 4 INSTALLATION ..........................4 - 9 ELECTRICAL DATA ........................10 - 14 START-UP OPERATION ......................14 - 15 PREVENTATIVE MAINTENANCE ....................15 SERVICE and REPAIR ......................15 - 16 REPLACEMENT PARTS........................17 TROUBLE SHOOTING ........................ -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: General Information
SECTION A: GENERAL INFORMATION A-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. CP&S pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications. - Page 5 B-2) Discharge: Discharge piping should be as short as possible. Both a check valve and a shut-off valve are recommended for each pump being used. The check valve is used to prevent backflow into the sump. Excessive backflow can cause flooding and/or damage to the pump. The shut-off valve is used to stop system flow during pump or check valve servicing.
- Page 6 B-3) Liquid Level Controls: B-5.2) Electrical Connections: It is recommended to use a liquid level control system When the electrical connections are made, the lead wires that allows the on and off point to be separated by at least from the power cable should be stripped so that the ground twelve inches.
- Page 7 WET-PIT INSTALLATION ACCESS COVER UPPER GUIDE RAIL HOLDER SUPPLIED WITH BAF SYSTEM VENT JUNCTION INFLUENT PIPE ALARM DISCHARGE PUMP PIPE AND FITTINGS GUIDE RAILS - (2) PER PUMP LEVEL CONTROLS THIS DRAWING IS APPROVED FOR UNCONTROLLED TITLE CAGE NO THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED EXCLUSIVELY DISTRIBUTION 96046 BY CRANE PUMPS &...
- Page 8 VERTICAL DRY-PIT INSTALLATION DISCHARGE LINE ISOLATION VALVE CHECK VALVE POWER CABLE LEVEL CONTROL ALARM ISOLATION VALVE PUMP ON PUMP SUMP METAL STAND SUCTION LINE PRESSURE GUAGE TITLE CAGE NO THIS DRAWING IS APPROVED FOR UNCONTROLLED Figure 2 – Vertical Installation using Vertical Suction Elbow Metal Stand THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED EXCLUSIVELY DISTRIBUTION 96046...
- Page 9 HORIZONTAL DRY-PIT INSTALLATION DISCHARGE LINE LEVEL CONTROLS ALARM ISOLATION VALVE ISOLATION VALVE CHECK VALVE PUMP ON POWER CABLE SUMP PUMP SUCTION LINE PRESSURE GUAGE CART Figure 4 – Horizontal Installation using Horizontal Cart System TITLE CAGE NO THIS DRAWING IS APPROVED FOR UNCONTROLLED THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED EXCLUSIVELY DISTRIBUTION 96046...
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Page 10: Electrical Data
NEMA Winding Power Volt S.F. START Resis- Driver Cord Size (Nom) Cord CODE tance 3450 1.15 51.0 0.12 Ω 125498 8/4 - 18/4 208 - 3450 1.15 50.0 - 44.8 265 - 299 125498 8/4 - 18/4 0.55 Ω 3450 1.15 22.4 125497... - Page 11 THREE PHASE 460-575 VOLT AC (orange molded plug) THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green...
- Page 12 THREE PHASE 208-230 VOLT AC THREE PHASE 208-230 VOLT AC Power Cable Power Cable Motor Lead ID Motor Lead ID Green (Ground) Green Black White External Ground Note: (Grd symbol) An external ground screw is provided on the side of the motor cap which can be used for supplemental bonding connection where local codes permit or require such connection.
- Page 13 WIRING DIAGRAM LEAKAGE FLOAT FIGURE 7 B-4.3) Overload Protection: Current sensing overloads must be provided in the pump control panel and should be properly sized for the full load current of the pump. Three normally closed (N/C) thermal sensors wired in series (one per phase) are embedded in the motor windings and will detect excessive heat in the event an overload condition occurs.
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Page 14: Start-Up Operation
TABLE 1 TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110-120 3.00 30.0 220-240 1.50 15.0 440-480 0.75 B-4.4) Moisture Sensor: A normally open (N/O) float is installed in the pump moisture chamber, which can be used detect any moisture present. A 330 K-Ohm, 1 watt test resistor is mounted between the leads to allow for verification that the moisture sensor circuit is in-tact using a multi-meter. -
Page 15: Preventative Maintenance
C-3.2) Insulation Test: Before the pump is put into service, an insulation (megger) test should be performed on the motor. The resistance values (ohms) as well as the voltage (volts) and current (amps) should be recorded on the start-up report. Pumps/systems with an insulation value of less than 5 M-Ohms should be investigated for moisture or damaged cables before proceeding. - Page 16 E-2.2) Reassembly: To install impeller (3), apply a thin film of oil to motor shaft and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.
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Page 17: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) REVISIONS 4. Part description. 5. -
Page 18: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 19: Exploded Views
XESH Pump Series - Exploded Views (Dual Vane & Monovane Impellers) ITEM NO PART NO DESCRIPTION MATERIAL NO RESALE DRIVER SEE VOLUTE TABLE VOLUTE CAST IRON SEE IMPELLER TABLE IMPELLER 129997 RING, WEAR BRONZE 136233 WASHER, IMP, .50X1.50 136284 SCREW, SHCS, M12X1.75X30 300 SS Q21-20-J8 KEY,. - Page 20 XESH Pump Series - Exploded Views (Vortex Impeller) ITEM NO PART NO DESCRIPTION MATERIAL NO RESALE DRIVER SEE VOLUTE TABLE VOLUTE CAST IRON SEE IMPELLER TABLE IMPELLER 136233 WASHER, IMP,. 50X1.50 136284 SCREW, SHCS, M12X1.75X30 300 SS Q21-20-J8 KEY, .25X.25X1.50" 300 SS 127223 SCREW, SHCS, M12X1.75X25...
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Page 21: Parts Lists
XESH 28 Frame - PARTS LIST Volute Kit ............See Table on Page 19 Impeller Attachment Kit ............p/n 147455 Impeller Kit ............See Table on Page 20 Leg Kit ............... See Table on Page 24 Volute Pilot Diameter Model Volute Size Volute Kit Volute Kit Wear Ring P/N... - Page 22 XESH Pump Series Power Cable Chart Cord Part No. Length (feet) Volt Max. Amps Cord Size O.D. +/- .02in (.5mm) 125496XC 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XF 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XJ 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XL 208-240...
- Page 23 “BA” Impeller “DI” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 240mm (9.49in) 137353 143920 370mm (14.57in) 129993 143278 235mm (9.25in) 137353TA 143920TA 365mm (14.37in) 129993TA 143278TA 230mm (9.06in)
- Page 24 “EA” Impeller “DK” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 370 (14.57) 137225 143289 370mm (14.57in) 130827 143282 365 (14.37in) 137225TA 143289TA 365mm (14.37in) 130827TA 143282TA 360 (14.17in)
- Page 25 “MB” Impeller “MJ” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 320mm (12.60in) 143593 143594 370mm (14.57in) 130826 143279 315mm (12.40in) 143593TA 143594TA 365mm (14.37in) 130826TA 143279TA 310mm (12.20in)
- Page 26 “RA” Impeller “VL” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 190mm (7.48in) 137351 143291 330mm (12.99in) 130828 143283 185mm (7.29in) 137351TA 143291TA 325mm (12.80in) 130828TA 143283TA 180mm (7.09in)
- Page 27 The Following Impeller Kits Include A Wear Ring “DU” Impeller “DW” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 305mm (12.00in) 138102-KIT 143293 360mm (14.17in) 138100-KIT 143295 300mm (11.81in)
- Page 28 Notes...
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Page 29: Warranty
IMPORTANT! WARRANTY REGISTRATION IMPORTANT! WARRANTY REGISTRATION Your product is covered by a warranty: Your product is covered by the enclosed Warranty. www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/envie_5yrWarranty.pdf START UP GUIDE: https://www.cranepumps.com/productregistration If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
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