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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
Fixed Discharge Upgrade Core
with Mechanical Floats
This product may be covered by one or more of the following patents and other
patent(s) pending: US Patent 7,357,341 & 7,578,657
Series: OGP2022CO
2 HP, 3450 RPM, 60 Hz.
OGVH2022CO
2 HP, 3450 RPM, 60 Hz.
OGVF2022CO
2 HP, 3450 RPM, 60 Hz.
Fits into E-One 200;
2000 Series Basin,
D Series Basin
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 131783A-Rev. F
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Table of Contents
Related Manuals for CRANE PUMPS & SYSTEMS Barneb OGP2022CO
Summary of Contents for CRANE PUMPS & SYSTEMS Barneb OGP2022CO
- Page 1 INSTALLATION MANUAL Fixed Discharge Upgrade Core with Mechanical Floats Series: OGP2022CO 2 HP, 3450 RPM, 60 Hz. OGVH2022CO 2 HP, 3450 RPM, 60 Hz. OGVF2022CO 2 HP, 3450 RPM, 60 Hz. Fits into E-One 200; 2000 Series Basin, D Series Basin ®...
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Page 2: Table Of Contents
TABLE OF CONTENT SAFETY FIRST ..........................3 USER GUIDE .............................4 SPECIFICATIONS, Fixed Discharge Upgrade Core ................5 SPECIFICATIONS, OGP Series ......................6 SPECIFICATIONS, OGV Series ......................7 INSTALLATION ...........................5 - 15 ELECTRICAL CONNECTIONS ....................12 - 15 CUTAWAY VIEW, Fixed Discharge Upgrade Core ................16 EXPLODED VIEW, Fixed Discharge Upgrade Core ................17 PARTS LIST .............................18 EXPLODED VIEW, OGP Series .......................19 PARTS LIST .............................20... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. Always keep the shut-off valve completely open when system is This information is provided for SAFETY and to PREVENT in operation (unless advised otherwise by the proper authorities). EQUIPMENT PROBLEMS. To help recognize this information, Before removing the pump from the basin, be sure to close the shut- observe the following symbols: off valve. -
Page 4: User Guide
USER GUIDE The grinder pump Congratulations on generates sufficient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will give you many years of dependable service. -
Page 5: Specifications, Fixed Discharge Upgrade Core
PUMP SPECIFICATIONS: Fixed Discharge Upgrade Core DISCHARGE ....... 1¼” Vertical, Bolt-on Flange SPEED ........ 3450 RPM, 60Hz LIQUID TEMPERATURE ..104°F (40°C) Continuous UPPER BEARING: MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 Design ..... Single Row, Angular Contact Ball VOLUTE ...... - Page 6 PUMP SPECIFICATIONS: OGP inches (mm) (OGP Threaded Shown) MODEL VOLT NEMA FULL LOCKED CORD CODE CORD CORD WINDING START LOAD ROTOR SIZE TYPE O.D. LENGTH RESISTANCE CODE AMPS AMPS ± .02 (.5) Ft. (m) MAIN -- START in (mm) OGP2022CO 16.5 53.8 12/5...
- Page 7 PUMP SPECIFICATIONS: OGV inches (mm) (OGV Threaded Shown) MODEL VOLT PH/Hz NEMA FULL LOCKED CORD CODE CORD WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN -- START in (mm) OGVH2022CO 1 / 60 15.0 53.8 12/3...
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Page 8: Installation
BEFORE YOU BEGIN The pump is not installed under water for more than • Read this manual completely before starting your one (1) month. installation Immediately upon satisfactory completion of the • Consult local officials for any applicable codes and test, the pump is removed, thoroughly dried, regulations. -
Page 9: Electrical Connections
ELECTRICAL CONNECTIONS: Pump Cables - The cord assembly mounted to the pump must NOT be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with the National Electric Code or the Canadian Electric Code and all applicable state, province and local electric codes. - Page 10 FIGURE 5 STEPS & TIPS: • Install power cord to pump. Make sure alignment mark on cord aligns with alignment mark on terminal block. Use hardware provided to mount cord flange to pump. Note that one connection has small pins and one as large pins.
- Page 11 STEPS & TIPS: Keep pump cord up out of the way. Apply lubricant to O-Ring on discharge pipe. Lower pump assembly into basin with lifting ropes, aligning discharge plumbing as shown. Be sure discharge piping assembly is fully engaged. Hang cords and ropes from existing hooks in tank.
- Page 12 Optional Cicuit Breakers - Ordered Separately PART NO. DESCRIPTION 113291B 20 AMP, GE THQP Snap in Breaker 105476 20 AMP, DIN Rail Breaker STEPS & TIPS: • Disconnect all power supplied to panel prior to servicing. • Remove existing circuit breaker from control panel if rating is less than 20 AMPS. •...
- Page 13 FIGURE 8...
- Page 14 Wiring for units not supplied with Factory Installed EQD NOTE: EQD (2000 Series) shown, EQD (Extreme) wired in same manner. FIGURE 9...
- Page 15 Wiring for Optional Remote Alarm Light FIGURE 10...
- Page 16 CUTAWAY VIEW FIXED DISCHARGE UPGRADE CORE FIGURE 11...
- Page 17 EXPLODED VIEW FIXED DISCHARGE UPGRADE CORE FIGURE 12...
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Page 18: Parts List
PARTS LIST FIXED DISCHARGE UPGRADE CORE ITEM PART NO. DESCRIPTION See BOM Pump, OGP2022CO/OGVF2022CO 118252 Check Valve, Main Flapper 121225 O-Ring, 4MMX55MMID 122891 Flapper Base 131040 Locking Tab, SS 090517 Bracket, Assy, Float Switch 131381 Fitting, Elbow, E-One, 1.25” 2-31051-224 O-Ring 1-140-1 Screw, HXHD, 5/16-18, 2.00”, 316 SS... - Page 19 EXPLODED VIEW OGP SERIES FIGURE 13...
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Page 20: Parts List
PARTS KITS OGP SERIES Seal Repair Kit ...P/N: 116664 Item #’s: 6, 7, 13, 15, 20, 25, 33, 36, 38 Overhaul Kit ....P/N: 116665 116664 Item #’s: 9, 26, 27, 28, 29, 34 Cutter Kit ....P/N: 116666 Item #’s: 5, 6, 7, 9, 13, 15, 36 PARTS LIST ITEM PART NO. - Page 21 EXPLODED VIEW OGV SERIES FIGURE 14...
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Page 22: Parts List
PARTS KITS OGV SERIES Seal Repair Kit ...P/N: 108303 Item #’s 6,7,12,13,15,20,25,26,35,36,47 Overhaul Kit ....P/N: 127238 108303 & Item #’s 9, 18, 28, 29, 31A, 31B, 31C, 31D, 38 Cutter Kit - OGVF ..P/N: 108330 Item #’s 5, 6, 7, 9, 15, 23, 26 Cutter Kit - OGVH..P/N: 108330A Item #’s 5, 6, 7, 9, 15, 23, 26 PARTS LIST... - Page 23 DISCHARGE ASSEMBLIES for OGP Series ITEM QTY. PART No. DESCRIPTION 121225 O-ring, 4mm 122891 Valve Seat Flapper, Valox 118252 Gasket 124538 Lower Guide Bracket 027113 HXHD Screw, 5/16-18 x .875” 3 or 5 026322 Lock Washer 5/16 SS 118794 Valve Body 625-01558 O-Ring, -223, 1.609”...
- Page 24 Notes...
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Page 25: Registration
IMPORTANT! WARRANTY REGISTRATION IMPORTANT! WARRANTY REGISTRATION Your product is covered by a warranty: Your product is covered by the enclosed Warranty. www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/24MonthWarranty.pdf If you have a claim under the provisions of the warranty, contact your local If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
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