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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
INSTALLATION MANUAL
Submersible Grinder Pump
®
Series: SG
2 HP, 3450 RPM, 60 Hz.
DISCONTINUED
Parts may
NOT be available
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 084842-Rev. H
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Related Manuals for CRANE PUMPS & SYSTEMS BARNES SG Series
Summary of Contents for CRANE PUMPS & SYSTEMS BARNES SG Series
- Page 1 Manual Index BARNES ® INSTALLATION MANUAL Submersible Grinder Pump Series: SG 2 HP, 3450 RPM, 60 Hz. DISCONTINUED Parts may NOT be available IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur.
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Page 2: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. WARNING! - DO NOT pump hazardous materials This information is provided for SAFETY and to PREVENT (fl ammable, caustic, etc.) unless the pump is specifi cally EQUIPMENT PROBLEMS. To help recognize this information, designed and designated to handle them. -
Page 3: Pump Specifications
PUMP SPECIFICATIONS: DISCHARGE ....... 1¼” NPT, Horizontal CORD ENTRY ..... 25 Ft. (7.6m) Cord, Pressure LIQUID TEMPERATURE ..160°F (71°C) Intermittent Grommet for sealing and strain relief. MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 SPEED ........ 3450 RPM, 60Hz (nominal) VOLUTE ...... -
Page 4: Section B: General Information
SECTION B: GENERAL INFORMATION SECTION C: INSTALLATION C-1) Location: B-1) To the Purchaser: These self-contained pumping units are recommended for Congratulations! You are the owner of one of the fi nest use in a sump, lift station or basin. This pump is designed to pumps on the market today. -
Page 5: Section: D Start-Up Operation
C-4) Electrical Connections: C-4.4) Wire Size: C-4.1) Power/Control Cords: Consult a qualifi ed electrician for proper wire size if The cord assembly mounted to the pump must not be additional power cord length is required. See table for modifi ed in any way except for shortening to a specifi c electrical information. -
Page 6: Section E: Preventative Maintenance
MODEL VOLT PH/Hz NEMA FULL LOCKED CORD CODE CORD WINDING (kW) (Nom) START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN -- START in (mm) SG2002L 1 / 60 3450 19.0 57.0 12/5 .71 (18) 0.92 -- 4.05 SG2022L 1 / 60... - Page 7 F-1.3) Replacing Oil: Motor Housing- Drain all oil from motor housing and dispose of properly. Refi ll with (see parts list for amount) new cooling oil as per Table 1. An air space must remain in the top of the motor housing to compensate for oil expansion (see Cross- section Fig.
- Page 8 F-3.2) Reassembly: Position exclusion seal (8) on shaft until it seats against the stationary portion of seal (5). Place spacer (12), on shaft until it seats against exclusion seal (8). To install impeller (4), place the required number of shims (21) & (22) on shaft to result in a impeller-to-seal plate clearance of .031".
- Page 9 Motor- Slide motor rotor with conduit bushing (11), washer Stationary Member (10), bearing (9) and seal parts (5b, c, d) into seal plate (5A) Polished Face Out (7) until bearing (9) seats in seal plate (7). Center washer (10) on bearing (9) and tighten conduit bushing (11) on seal plate (7).
- Page 10 SECTION: G REPLACEMENT PARTS RECOMMENDED G-1 ORDERING REPLACEMENT PARTS: BREAKER & HEATER SIZES When ordering replacement parts, ALWAYS furnish the following information: PUMP MODEL BREAKER SIZE HEATER SIZE 1. Pump serial number and date code. (G-4) SG2002L 40 AMP K-36 / K-62 2.
- Page 11 SINGLE PHASE, 230 VOLT AC Power Cord (34a) Motor Lead Number Green (Ground) Green Black START White & Red Orange T1 and T2 Main Winding * T5 and T8 Start Winding * P1 and P2 Thermal Sensor Rotation: For CW end connect T1 and T5 - Line, T2 - Line, Connect Capacitors Between T2 and T8, To reverse rotation interchange T5 and T8.
- Page 12 EXTERNAL WIRING: UNI-DIRECTION...
- Page 13 EXTERNAL WIRING: DUO-DIRECTION...
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Page 14: Troubleshooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... - Page 15 FIGURE 8...
- Page 16 FIGURE 9...
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Page 17: Parts Kits
PARTS KITS Seal Repair Kit ....P/N-085233 (♦) 2, 3C, 5, 8, 13, 14, 18, 24 Overhaul Kit ....P/N-085232 (■) 2, 3C, 5, 8, 9, 10, 11, 13, 14, 21, 22, 24 Tools: Seal Pusher... P/N- TL-21361 Bullet .....P/N- TL-21379 Cutter Kit ......P/N-085235 (†) 23, 24, 25, 28, 29, 30, 31, 32, 33 Pressure Gauge Kit ..P/N-085343 PARTS LIST... - Page 18 TABLE 2 - CABLE SETS MODELS/ ITEM # 3 ITEM # 3 ITEM # 36 LENGTH 1 PHASE 3 PHASE (OPTIONAL) Temperature Sensor 25 FT (STD) 065862 062557 071769XB 30 FT 065862XC 062557XC 071769XC 35 FT 065862XD 062557XD 071769XD 40 FT 065862XE 062557XE 071769XE...
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Page 19: Returned Goods
MOVEABLE ASSEMBLY P/N: 116723* PARTS LIST For 2HP SG Grinder, “C” Channel Basin Package ITEM QTY. PART No. DESCRIPTION 116722 Upper Bracket Kit 075589 Pipe Nipple 107360 Lower Guide Bracket Assy 112354 Check Valve/Upper Moveable *) Pump NOT included under this part number. The Moveable Assembly will be factory assembled to pump when a Basin Package Sytem is ordered. - Page 20 ® BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
- Page 21 START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:...
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Page 22: Final Check
CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type... -
Page 23: Warranty Registration
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 24 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.
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