CRANE PUMPS & SYSTEMS BARNES EH-HT Series Installation And Operation Manual

CRANE PUMPS & SYSTEMS BARNES EH-HT Series Installation And Operation Manual

Submersible effluent pumps, 0.5 & 1.5 hp, 3450 prm, 60 hz

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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
Submersible Effluent Pumps
Series: EH-HT
0.5 & 1.5 HP, 3450 RPM, 60 Hz.
High Temperature
®
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 106991-Rev. U

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Summary of Contents for CRANE PUMPS & SYSTEMS BARNES EH-HT Series

  • Page 1 BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Effluent Pumps Series: EH-HT 0.5 & 1.5 HP, 3450 RPM, 60 Hz. High Temperature IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY FIRST ....................3 PUMP SPECIFICATIONS ................4 GENERAL INFORMATION ................5 INSTALLATION ....................5 - 7 ELECTRICAL DATA ..................7 START-UP OPERATION ..................7 PREVENTATIVE MAINTENANCE ..............8 SERVICE and REPAIR ..................8 - 12 REPLACEMENT PARTS ..................13 TROUBLE SHOOTING ..................14 CROSS-SECTION (Fig. 13) ................15 EXPLODED VIEW (Fig.
  • Page 3: Safety First

    SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may...
  • Page 4: Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....2” NPT, Vertical MOTOR: Design ..NEMA L -Single Phase, NEMA B LIQUID TEMPERATURE 200°F (93°C) Intermittent Three phase Torque Curve, Oil MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Filled, Squirrel Cage Induction VOLUTE ......
  • Page 5: General Information

    SECTION B: GENERAL INFORMATION C-1.1) Submergence: It is recommended that the pump be operated in the submerged condition and the sump liquid level should never B-1) To the Purchaser: be less than dimension “A” in Figure 1. Congratulations! You are the owner of one of the finest pumps on the market today.
  • Page 6 TYPICAL INSTALLATION WITH WIDE ANGLE CONTROL 120 Volt 1 Phase Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 General Comments: 1) Never work in the sump with the power on. FIGURE 3 Automatic - Plug float cord into outlet, then plug 2) Level controls are factory set for a pumping differential of 9 pump cord into float cord.
  • Page 7: Electrical Data

    MODEL HP VOLT/PH Hz NEMA FULL LOCKED CORD CORD CORD Franklin G.E. (Nom) START LOAD ROTOR SIZE TYPE Winding Winding CODE AMPS AMPS inch (mm) Resistance Resistance Main - Start Main - Start EH512HT 120/1 3450 11.5 14/3 0.530 (13.5) *1.45 - 6.35 ---- EH522HT...
  • Page 8: Preventative Maintenance

    SECTION E: PREVENTATIVE MAINTENANCE As the motor is oil filled, no lubrication or other maintenance is required, and generally Barnes Pumps will give very reliable service and can be expected to operate for years on normal sewage pumping without failing. However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks:...
  • Page 9 F-2) Impeller and Volute Service: F-3) Shaft Seal Service: F-2.1) Disassembly and Inspection: To clean out volute (1) or replace impeller (33), disconnect CAUTION ! - Handle seal parts with extreme care. power, remove hex bolts (26), and lockwasher (12), vertically DO not scratch or mar lapped surfaces.
  • Page 10 Make sure the stationary member is in straight. Slide a Pull the terminal block (21) out of the housing (6) using a bullet over motor shaft. Lightly oil (DO NOT use grease) T-bolt or a pair of pliers and a .25-20 screw in the threads of shaft, bullet and inner surface of bellows on rotating member the terminal block (21).
  • Page 11 FIGURE 10 F-4.2) Reassembly: terminal block installation for control cable, if equipped. Thermal Sensors - If pump is equipped with optional F-4.4) Cable Assemblies: thermal sensors use terminal connectors (52) to connect wire Power/Control Cable- Refill the cooling oil as outlined in assemblies (51) to sensor leads.
  • Page 12 FIGURE 12...
  • Page 13: Replacement Parts

    number is used for ordering and obtaining information. SECTION: G REPLACEMENT PARTS G-3 MODEL NUMBER: This designation consists of numbers and letters which represent the discharge size, series, horsepower, motor G-1 ORDERING REPLACEMENT PARTS: phase and voltage, speed and pump design. This number is When ordering replacement parts, ALWAYS furnish the used for ordering and obtaining information.
  • Page 14: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 15: Cross-Section (Fig. 13)

    FIGURE 13...
  • Page 16: Exploded View (Fig. 14)

    FIGURE 14...
  • Page 17: Parts List

    PARTS KITS Seal Kit ......P/N - 130180 (+) 20, 27, 28, 36 Service Kit .......P/N - 130207 (◊) 19, 20, 22, 24, 25, 27, 28, 36, 49, 65, 66 Pressure Gauge Kit ..P/N - 085343 PARTS LIST ITEM QTY. PART NO.
  • Page 18 103514 4.75 Dia. (STD for 1.5 HP, 3 Ph) 103514TA 4.63 Dia. 103514TB 4.50 Dia. (STD for 1.5 HP, 1 Ph) 103514TC 4.38 Dia. 103514TD 4.25 Dia. 103514TE 4.13 Dia. 103514TF 4.00 Dia. 103514TG 3.88 Dia. 103514TH 3.75 Dia. 103514TJ 3.63 Dia.
  • Page 19 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state.
  • Page 20: Warrant

    IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS &...
  • Page 21: Start-Up Report

    START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fill out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:...
  • Page 22 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...

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