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INSTALLATION and OPERATION MANUAL
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
420 Third Street/P.O. Box 603
A Crane Co. Company
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Submersible Effluent Pumps
SERIES: E, H & EH
0.5 and 1.0HP, 3450 RPM
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
SUPERSEDED
Some parts may NOT
be available
Form No. 084848-Rev. E
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Related Manuals for CRANE PUMPS & SYSTEMS BARNES E Series
Summary of Contents for CRANE PUMPS & SYSTEMS BARNES E Series
- Page 1 Manual Index ® BARNES INSTALLATION and OPERATION MANUAL Submersible Effluent Pumps SERIES: E, H & EH 0.5 and 1.0HP, 3450 RPM SUPERSEDED Some parts may NOT be available IMPORTANT: Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur.
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Page 2: Table Of Contents
TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS................ 3 A. PUMP SPECIFICATIONS ..................... 4 B. GENERAL INFORMATION (Receiving, Storage, Service Centers) ................. 5 C. INSTALLATION (Location, Submergergence, Discharge, ) (Fig. 1)..............5 (Level Controls, Power & Contol Cables, Overload Protection, Temp. Sensor Ratings)..6 (Pump Electrical Data)...................... -
Page 3: Warnings And Safety Precautions
SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read the operation and maintenance instruction manual supplied with the pump. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. -
Page 4: Pump Specifications
SECTION: A- PUMP SPECIFICATIONS DISCHARGE: 2" (50.8mm) NPT, Vertical UPPER BEARING: LIQUID TEMPERATURE: 104°F (40°C) Continuous. Design: Sleeve VOLUTE: Cast Iron ASTM A-48, Class 30. Lubrication: MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. Load: Radial SEAL PLATE: Cast Iron ASTM A-48, Class 30. LOWER BEARING: IMPELLER: Design: E Series - Three Vane, Open With... -
Page 5: General Information (Receiving, Storage, Service Centers)
SECTION B: GENERAL INFORMATION B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your Barnes Engineered catalog, your Barnes B-1) To the Purchaser: Pumps, Inc. representative or Barnes Pumps, Inc. Service Congratulations! You are the owner of one of the finest ®... -
Page 6: (Level Controls, Power & Contol Cables, Overload Protection, Temp. Sensor Ratings)
1.) Flex Hose System (Not Shown)- Connect the flex hose C-4.3) Overload Protection: assembly ,as outlined in specifications ( to include at least but not limited to, flex hose, shut-off valve, check valve and C-4.3-1) Three Phase (optional)- The normally closed (N/C) fittings), to the pump discharge. -
Page 7: (Pump Electrical Data)
MODEL VOLT NEMA FULL LOCKED CORD CORD CORD EMERSON G.E. (Nom) CODE LOAD ROTOR SIZE TYPE WINDING WINDING AMPS AMPS RESISTANCE RESISTANCE MAIN/START MAIN/START E512L 3450 11.0 23.0 14/3 SJTOW 0.390 1.08 - 8.02 0.91 - 13.71 E522L 3450 11.5 14/3 0.560 8.09 - 8.00... -
Page 8: Start-Up Operation
SECTION: D START-UP OPERATION SECTION E: PREVENTATIVE MAINTENANCE D-1) Check Voltage and Phase: As the motor is oil filled, no lubrication or other maintenance is Before operating pump, compare the voltage and phase required, and generally Barnes Pumps will give very reliable information stamped on the pump identification plate to the service and can be expected to operate for years on normal available power. - Page 9 Pressure Gauge Ass’y F-1.2) Testing Oil: (See Parts List) 1. Place pump on it’s side, remove pipe plug (2) or (36), from motor housing (3) and drain oil into a clean, dry container. 10 PSI AIR ⇒ 2. Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown.
- Page 10 Impeller Impeller U-Cup U-Cup Pump Pump Center Line Center Line Volute Adhesive Volute Adhesive Fig. 3 PROPER POSITION OF U-CUP (16). IMPROPER POSITION OF U-CUP (16). E & EH Series Pumps - If impeller (16) requires replacing, F-3) Motor, Bearing and Seal Service remove jam nut (17) place a flat screwdriver in the slot of the end of the shaft to hold the shaft stationary while unscrewing F-3.1) Disassembly and Inspection:...
- Page 11 Seal- Remove rotating member (9a), spring (9c) and retaining STATIONARY MEMBER SEAL PUSHER ring (9d) from shaft. (see Figure 4). Examine all seal parts and (9a) Polished Face Out. especially contact faces. Inspect seal for signs of wear such as uneven wear pattern on stationary members, chips and scratches on either seal face.
- Page 12 F-3.3) Wiring Connections: IMPORTANT ! Check power cable (28) and control cable (39) (if used), for cracks or damage and replace if required (see Figure T IS EXTREMELY IMPORTANT TO KEEP SEAL 7). Place parts (28b, c & d) on power cable (28a), and parts FACES CLEAN DURING ASSEMBLY.
- Page 13 SINGLE PHASE,115/ 230 VOLT AC (PSC) POWER CABLE Power Cable (28a) Motor Lead Number Green (Ground) Green Black White Flag Terminal Capacitor CAPACITOR Flag Terminal Capacitor MOTOR LEADS POWER Large Cable THREE PHASE, 200/230 VOLT AC Power Cable (28a) Motor Lead Number Green (Ground) Green Black...
- Page 14 POWER Large Cable THREE PHASE, 575 VOLT AC G L1 L2 L3 Power Cable Motor Lead Number Green (Ground) Green White Black T1 T2 T3 MOTOR LEADS CONTROL Small Cable Temperature Sensor Leads TEMPERATURE SENSOR (Optional) Control Cable (39a) Lead Number Black P1 (Temperature Sensor) White...
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Page 15: Troubleshooting
TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... -
Page 16: Replacement Parts
SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 17: Cross-Section (Fig. 9)
E & EH Series H Series ONLY. Fig. 9... -
Page 18: Exploded View (Fig. 10)
E & EH Series. H Series ONLY. Fig. 10... -
Page 19: Parts List
PARTS KIT Seal Repair Kit (EH)...P/N-085204 † 9,13,17,19,24,28D. Overhaul Kit (EH)..P/N-085207 6,7,8,9,13,14,15,17,19,24,25,28D,34,35,38. Seal Tool Kit....T/L-21355 Pressure Gauge Kit...P/N-085343 PARTS LIST ITEM QTY. DESCRIPTION PART NO. Handle 3" OD Stainless 027271 Pipe Plug 003204 Motor Housing, No Sensor (STD) 051538 Motor Housing for Temp. Sensor (OPTIONAL) 051538HA Terminal Connector 0.5HP, 1Phase... - Page 20 Impeller, Polypropylene, H Series 5.25" Dia. (1HP) 064101 5.12" Dia. 064101TA 5.00" Dia. 064101TB 4.88" Dia. 064101TC 4.75" Dia. 064101TD 4.62" Dia. (0.5HP) 064101TE 4.50" Dia. 064101TF 4.38" Dia. 064101TG 4.25" Dia. 064101TH 4.12" Dia. 064101TJ 4.00" Dia. 064101TK Impeller, Bronze, EH Series 4.62"...
- Page 21 * Cord Set (Not Sold Separately) * Gland Nut 1 Phase 051762 * Gland Nut 3 Phase 051448 * Friction Ring 1 Phase 021531 * Friction Ring 3 Phase 051449 *† Grommet 1 Phase 051764 *† Grommet 3 Phase 051451 Flat Washer, H Series #10 Stainless 20-4-1...
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Page 22: Moveable For Basin Package
MOVEABLE ASSEMBLY For Basin Package PARTS LIST For 079157E*, E, H & EH Pumps ITEM QTY. DESCRIPTION PART No. Lower Pump Bracket, Stainless 075287 Pipe, Stainless 2" NPT x 12" Lg. Stainless 075275D Ball Check Valve Assy 077882A Ball Check Valve, Cast Iron 2"... -
Page 23: Returned Goods Policy
IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 24 ® BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
- Page 25 START-UP REPORT FOR SUBMERSIBLE PUMPS This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible.
- Page 26 CP&S Control Panel Part No. and Brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control Panel Manufactured by Others: Company Name: Model No.
- Page 27 IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
- Page 28 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.
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