SEW-Eurodrive X e/HM Series Assembly And Operating Instructions Manual
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SEW-Eurodrive X e/HM Series Assembly And Operating Instructions Manual

SEW-Eurodrive X e/HM Series Assembly And Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating
Instructions
Industrial Gear Units
X..e/HM Series Agitator Drives
Sizes 220, 240, 260
Edition 05/2023
*27802256_0523*
27802256/EN

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Summary of Contents for SEW-Eurodrive X e/HM Series

  • Page 1 *27802256_0523* Drive Technology \ Drive Automation \ System Integration \ Services Assembly and Operating Instructions Industrial Gear Units X..e/HM Series Agitator Drives Sizes 220, 240, 260 Edition 05/2023 27802256/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information........................  6 About this documentation .................... 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 8 Product names and trademarks.................. 8 Copyright notice ...................... 8 Recycling and re-use ...................... 8 Rights to claim under limited warranty ................ 8 Other applicable documentation .................. 8 Safety notes ..........................
  • Page 4 Table of Contents 4.10 Temperature switch /NTB ..................... 46 4.11 Temperature switch /TSK ..................... 46 4.12 Flow switch ........................ 47 4.13 Optical thermometer ..................... 47 4.14 DriveRadar   ......................... 48 ® 4.15 Magnetic screw plug ..................... 49 4.16 Breather /BPG....................... 50 4.17 Oil supply system...................... 53 4.18 Oil cooling system...................... 53 Installation/assembly ......................
  • Page 5 Table of Contents Breather /BPG...................... 112 Filling up the sealing grease on the input shaft............ 113 Filling up the sealing grease on the output shaft (not with the drywell sealing system).. 114 7.10 Filling up the sealing grease on the output shaft with the drywell sealing system .. 115 7.11 Fan /FAN........................ 116 7.12...

  • Page 6: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
  • Page 7 General information Structure of the safety notes Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning about suspended load Warning of automatic restart 1.2.3 Structure of embedded safety notes...

  • Page 8: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Product names and trademarks The product names mentioned in this documentation are trademarks or registered trademarks of the respective titleholders.

  • Page 9: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 10: Designated Use

    Safety notes Designated use Specialist for elec- Any electrotechnical work may be performed only by electrically skilled persons with a trotechnical work suitable education. Electrically skilled persons in the context of this documentation are persons who are familiar with electrical installation, startup, troubleshooting, and main- tenance of the product, and who possess the following qualifications: •...
  • Page 11 Safety notes Symbols on the gear unit Safety symbol Meaning Helps avoid errors caused by lack of understanding. Read the in- formation in the operating instructions. Indicates the magnetic oil dipstick. Indicates the magnetic oil drain plug. Indicates the relubrication points and makes it easier to find the locations to be lubricated.
  • Page 12 Safety notes Symbols on the gear unit Safety symbol Meaning Caution: Removing the dipstick during operation may result in damage to the gear unit. STOP Caution: Risk of burns due to hot gear oil. After startup, you may remove the following labels from the gear unit. Meaning The brake is not set at the factory.
  • Page 13 Safety notes Symbols on the gear unit Meaning The coupling is delivered without oil. VORSICHT NOTICE ATTENTION PRECAUCIÓN VOORZICHTIG OSTROŻNIE Kupplung wird ohne Öl geliefert. Coupling delivered without oil Mögliche Sachschäden! Possible damage to property. • Vor der Inbetriebnahme Kupplung •...
  • Page 14 Elimination of the initial oil change after Betriebsstunden. 500 operating hours. Réducteur livré avec El reductor se suministra con GearOil by SEW-EURODRIVE SEW GearOil. Suppression du premier Eliminación del primer cambio de remplacement d‘huile après aceite después de 500 horas de 500 heures de fonctionnement.

  • Page 15: Symbols On The Dimension Sheet

    Safety notes Symbols on the dimension sheet Symbols on the dimension sheet The symbols on the dimension sheet must be observed. They have the following meaning: Symbols Meaning Indicates the oil filling location. Indicates the oil drain. Indicates the position of the breather. Indicates the position of the inspection cover.

  • Page 16: Symbols On The Packaging

    Safety notes Symbols on the packaging Symbols on the packaging The symbols on the packaging must be observed. They have the following meaning: Protect Fasten Hand hooks Fragile from heat prohibited here Keep dry Center of gravity 1811486091 Transport 2.8.1 General information WARNING Suspended loads can fall.
  • Page 17 Safety notes Transport CAUTION Risk of slipping of unsecured mount-on components, such as keys. Potential risk of crushing due to falling parts. • Secure the mount-on components. CAUTION Danger due to lubricant leaking from damaged seals and the breather. Minor injuries. •...
  • Page 18 Safety notes Transport RUD lifting eyebolts Load ring Correct: Incorrect: Angle of tension force Tension away from the Rotatable ring vector towards the ring ring plane plane, max. 90° 45° 0° 45° 90° 90° 180° Size Thread of RUD lifting eyebolts X220 X240 X260...
  • Page 19 Safety notes Transport Transport with mo- 40091843467 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...

  • Page 20: Storage And Transport Conditions

    Safety notes Storage and transport conditions Storage and transport conditions The gear units can be shipped with the following protection and packaging types de- pending on the storage and transport conditions. 2.9.1 Internal preservation Standard preservation After the test run, the test oil fill is drained out of the gear unit. The remaining oil film protects the gear unit against corrosion for a limited period of time.
  • Page 21 Safety notes Storage and transport conditions 2.9.4 Storage conditions NOTICE Improper storage may result in damage to the gear unit. Possible damage to property. • While in storage until startup, the gear unit must be stored in a shock-free man- ner to prevent damage to the rolling bearing raceways.

  • Page 22: Gear Unit Structure

    Gear unit structure Overview of gear unit and mount-on components Gear unit structure Overview of gear unit and mount-on components The following figure shows an example of the gear unit and its mount-on components: [20] [19] [18] [17] [16] [15] [21] [14] [13]...

  • Page 23: Scope Of Delivery

    Gear unit structure Scope of delivery Scope of delivery 3.2.1 Standard The standard scope of the gear unit includes: • Split housing with increased output bearing distance • Foot mounting • Output shafts with key in MD, HD, and HDr designs •...

  • Page 24: Nameplate

    Gear unit structure Nameplate Nameplate The following example shows the structure of the nameplate: SEW-EURODRIVE 76646 Bruchsal/Germany X3FSM220e/HM/B Type 01.1234567823.0001.23 50.03 min. nom. max. PK1 kW 78000 78000 78000 1480 1480 °C -5...+40 29.4 29.4 1743 895 0.13 M5 / F3...

  • Page 25: Type Designations

    Gear unit structure Type designations Type designations 3.4.1 Gear units The following example shows the structure of the type designation: X3FSM220e /HM /B Industrial gear unit series Number of gear unit stages • 3 = 3 stages • 4 = 4 stages Gear unit design •...

  • Page 26: Mounting Positions And Standard Mounting Surfaces

    Gear unit structure Mounting positions and standard mounting surfaces Mounting positions and standard mounting surfaces The drive unit is designed for installation and operation in mounting position M5. The mounting surface is defined as the surface where the gear unit is mounted. The gear unit has a defined mounting surface F3.

  • Page 27: Housing Designs

    Gear unit structure Housing designs Housing designs The gear unit is designed as a split housing. The housing is suitable exclusively for operation in the mounting position M5. 40095809419 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...

  • Page 28: Shaft Positions

    Gear unit structure Shaft positions Shaft positions Shaft positions 2 and 3 are defined for the gear unit. 40095816715 Corresponding directions of rotation In principle, the gear unit can be operated in both directions of rotation. The following figure shows the direction of rotation dependencies between the input and output shafts: X3F..

  • Page 29: Input And Output Shafts

    Gear unit structure Input and output shafts Input and output shafts There are two types of shafts: • High-speed shaft (HSS), usually the input shaft • Low-speed shaft (LSS), usually the output shaft 41610880523 3.9.1 Input shaft The input shaft is provided with a closed keyway according to DIN 6885/T1 and a cen- tering bore according to DIN ...

  • Page 30: Sealing System

    Gear unit structure Sealing system 3.10 Sealing system 3.10.1 Input shaft Designation Property Environment Figure Single oil seal with dust protec- Standard Normal environment tion lip Single oil seal with Medium dust load with Dust-protected dust protection cover abrasive particles Dust-protected Double oil seal with High dust load with...
  • Page 31 Gear unit structure Sealing system 3.10.2 Output shaft Designation Property Environment Figure Single oil seal with dust protection Standard Normal environment Medium dust load with Single oil seal with Dust-protected dust protection cover abrasive particles Dust-protected Double oil seal with dust protec- Medium dust load with (with drywell) tion cover...
  • Page 32 Gear unit structure Sealing system 3.10.3 Position of lubrication points The sealing systems that can be relubricated are fitted with grease nipples for the seal at the input and output end and for the bearing at the output end. Relubrication is to be performed at regular intervals.

  • Page 33: Drywell Sealing System

    Gear unit structure Drywell sealing system 3.11 Drywell sealing system Vertical gear units with the output shaft pointing downwards can be equipped with a drywell sealing system in addition to the normal seal. The lower bearing of the output shaft is separated from the oil chamber by an installed pipe [1]. The bearing is lubricat- ed with grease and must therefore be relubricated at regular intervals.

  • Page 34: Coating And Surface Protection Systems

    Gear unit structure Coating and surface protection systems 3.12 Coating and surface protection systems Used as surface protection under typical ambient conditions, corrosivity category DIN  EN  ISO  12944-2. The following tables give an overview of coating and surface protection systems. The gear unit is equipped with the following surface protection.
  • Page 35 Gear unit structure Coating and surface protection systems OS 3 high environmental pollution For environments with high humidity and occasion- ally severe atmospheric and chemical contamination. Occasional acidic or caustic wet cleaning. Also for applications in coastal areas with moderate salt load. According to corrosivity category: C4 (high) Sample applications •...

  • Page 36: Types Of Lubrication

    Gear unit structure Types of lubrication 3.13 Types of lubrication 3.13.1 Pressure lubrication The gear unit is equipped with an internal shaft end pump. The oil level is low. The gearings and bearing positions that are not submerged in the oil bath are supplied with oil via lubrication lines.

  • Page 37: Design Of Options And Accessories

    Design of options and accessories Shaft end pump /SEP Design of options and accessories Shaft end pump /SEP In the case of pressure lubrication, a direction-independent shaft end pump [1] sup- plies oil to all bearing points and gearing outside the oil sump via a pipe system. The shaft end pump [1] is mounted internally to the gear unit and is driven by the input shaft or intermediate shaft of the gear unit.

  • Page 38: Pressure Switch /Ps

    Design of options and accessories Pressure switch /PS Pressure switch /PS The pressure switch [1] signals the correct oil pressure in the pressure pipe and in this way indicates that the pressure lubrication is ready for operation. The pressure switch must be monitored by the operator.

  • Page 39: Oil Filter

    Design of options and accessories Oil filter Oil filter The oil filter [1] is monitored electrically and optically via an electrical/optical contami- nation indicator [2]. If the differential pressure exceeds the set value, the red pushbut- ton of the contamination indicator will pop out. A warning (clean filter) must be issued to the operator via the electrical signal of the differential pressure monitoring device.

  • Page 40: Motor Adapter /Ma

    Design of options and accessories Motor adapter /MA Motor adapter /MA Motor adapters [1] are available for the mounting of IEC (B5) motors • • NEMA ("C"-face) motors INFORMATION • An elastic claw coupling is included in the scope of delivery. •...

  • Page 41: Fan /Fan

    Design of options and accessories Fan /FAN Fan /FAN To increase the thermal rating, a direction-independent radial fan [1] can be installed. Observe the specifications in the order documents. Fans in ATEX design and (direction-independent) axial fans are available as options. 40095982347 Assembly and Operating Instructions –...

  • Page 42: Flange Coupling With Keyway /Fc-K

    Design of options and accessories Flange coupling with keyway /FC-K Flange coupling with keyway /FC-K NOTICE Improper installation and mounting may result in damage to the gear unit. Possible damage to the gear unit. • Gear units with flange couplings cannot be additionally secured on the floor with a rigid connection.

  • Page 43: Oil Heater /Oh

    Design of options and accessories Oil heater /OH Oil heater /OH 1 or a maximum of 2 oil heaters can be installed to ensure lubrication in the event of a cold start of the gear unit at low ambient temperatures. 4.7.1 Structure The oil heater consists of 2 main parts:...

  • Page 44: Water Cooling Cartridge /Cct

    Design of options and accessories Water cooling cartridge /CCT Water cooling cartridge /CCT The water cooling cartridge is mounted in the gear unit's oil sump and is provided with cooling water through a water connection. The customer is responsible for providing the water connection.
  • Page 45 Design of options and accessories Water cooling cartridge /CCT 2 bores [3][4] with the following pipe thread are available to connect to the cooling cir- cuit: Size Pipe thread X220 X240 G1/2 X260 INFORMATION The gear unit with water cooling cartridge(s) is delivered completely assembled. The water cooling cartridge(s) can also be installed later.

  • Page 46: Temperature Sensor /Pt100

    Design of options and accessories Temperature sensor /Pt100 Temperature sensor /Pt100 The Pt100 temperature sensor can be used to measure the temperature of the oil in the gear unit. The temperature sensor is located in the oil sump of the gear unit. The exact position depends on the gear unit version and the location of the shaft.

  • Page 47: Flow Switch

    Design of options and accessories Flow switch 4.12 Flow switch The flow switch [1] monitors the oil volume flow. If the value falls below the minimum volume flow → STOP GEAR UNIT/WARNING The flow switch requires a startup delay of 10 s. 40101357323 4.13 Optical thermometer...

  • Page 48: Driveradar

    Design of options and accessories DriveRadar® 4.14 DriveRadar ® DriveRadar ® DriveRadar   Industrial Gear Units enables users to plan maintenance and service ® work on a predictive basis and to avoid undesirable downtime. Selected condition monitoring processes are used to record all the operationally rele- vant mechanical parameters of our industrial gear units on a cyclical basis.

  • Page 49: Magnetic Screw Plug

    Design of options and accessories Magnetic screw plug 4.15 Magnetic screw plug A magnetic screw plug [1] is located on the underside of the gear unit. This can be cleaned during an oil change. 41653984395 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...

  • Page 50: Breather /Bpg

    Design of options and accessories Breather /BPG 4.16 Breather /BPG The breather serves to prevent non-permitted pressure generated by heating or cool- ing during operation. INFORMATION Refer to the dimension sheet and the order documents for further information on the breather.
  • Page 51 Design of options and accessories Breather /BPG 4.16.2 Desiccant breather filter /DC 25607997067 The breather has the following characteristics: • Absorbs water moisture and humidity • Reduces oil mist Structure Characteristics Housing material Polycarbonate • Polyester filter: Removes air particles > 3 μm •...
  • Page 52 Design of options and accessories Breather /BPG Standard one-way breather filter Design DC-HG-8 Size (height × diameter in cm) 24.8 x 10.4 Filter area (cm per filter) Amount of silica gel (kg) 0.24 Amount of remaining water (l) 0.12 Amount of retained water (l) Operating temperature range (°C) -29 to +93 Max.

  • Page 53: Oil Supply System

    Design of options and accessories Oil supply system 4.17 Oil supply system INFORMATION For information about the structure, function, startup, maintenance, etc. of the oil sup- ply system for pressure lubrication, refer to the separate operating instructions. You will find the separate operating instructions together with the dimension sheet and additional documents in the overall documentation for the gear unit.

  • Page 54: Installation/Assembly

    Installation/assembly Required tools/resources Installation/assembly Required tools/resources The following tools/resources are needed for installation/assembly: • Suitable, sufficiently rated, and undamaged handling equipment • Set of wrenches and torque wrenches • Retractor • Compensation elements (washers, spacing rings), if necessary • Fasteners for input/output elements •...
  • Page 55 Installation/assembly Important notes WARNING Danger due to freely accessible, rotating parts. Severe or fatal injuries. • Secure rotating components such as shafts, couplings, gears or belt drives using suitable protection covers. • Ensure that installed protection covers are sufficiently attached. WARNING An operator's machine that is not appropriately secured can fall down during gear unit installation or removal.
  • Page 56 Installation/assembly Important notes CAUTION Danger due to lubricant leaking from damaged seals and the breather. Minor injuries. • Check the gear unit and mount-on components for leaking lubricant. • The seals must not come in contact with cleaning agent as this may damage the seals.
  • Page 57 Installation/assembly Important notes • Units installed outdoors must be protected from the sun. Suitable protection devices are required, such as covers or roofs. Avoid heat from building up. The user must ensure that foreign objects do not impair the function of the gear unit (e.g.

  • Page 58: Prerequisites For Installation

    Installation/assembly Prerequisites for installation Prerequisites for installation NOTICE Danger due to insufficiently cleaned flange surfaces. Possible damage to property. • Clean the output shafts and flange surfaces thoroughly to ensure they are free of anti-corrosion agents, contamination or similar. Use a commercially available solvent.

  • Page 59: Installing The Gear Unit

    Installation/assembly Installing the gear unit Installing the gear unit WARNING Danger due to insufficient attachment options on the part of the operator. Severe or fatal injuries. • Make sure that there are sufficient and suitable attachment options for the gear unit at the operator's machine before mounting the gear unit to the operator's ma- chine.
  • Page 60 Installation/assembly Installing the gear unit 5.5.1 Tightening torques: Recommendations for gear unit mounting with foot-mounted design The following table shows the thread sizes and tightening torques for mounting the in- dividual gear unit sizes. Mount the gear unit according to the order-specific strength class of the foot screws/ nuts, the mounting position, and the mounting surface using all the bores provided for the foot screw fitting.
  • Page 61 Installation/assembly Installing the gear unit 5.5.2 Tightening torques: Recommendations for retaining screws of gear unit mount-on parts Observe the notes in chapter "Important information" (→ 2 54). Tighten the screws of gear unit mount-on components, safety covers and other covers with the following tightening torque. Do not lubricate the screw connections during in- stallation.

  • Page 62: Filling The Gear Unit With Oil

    • from current lubricant table: https://www.sew-eurodrive.de/products/gear_units/standard_gear_units/ac- cessories_and_options/lubricants/lubricants.html • Fill in the oil when the gear unit is in the intended mounting position. • Make sure the oil is fluid when filling it into the gear unit. The flowability can be im- proved by prior heating, e.g.
  • Page 63 Installation/assembly Filling the gear unit with oil 5.6.2 Gear units with shaft end pump /SEP NOTICE Improper installation and mounting of the shaft end pump [1] may result in damage to the gear unit. Possible damage to property. • Observe the following information. •...

  • Page 64: Gear Unit Filled With Oil On Delivery (Option)

    Installation/assembly Gear unit filled with oil on delivery (option) Gear unit filled with oil on delivery (option) Observe the notes in chapter "Important information" (→ 2 54). The gear unit can optionally be delivered with oil filled at the factory. Observe the fol- lowing procedure.

  • Page 65: Gear Units With Solid Shaft

    Installation/assembly Gear units with solid shaft Gear units with solid shaft 5.8.1 Mounting input and output components Observe the notes in chapter "Important information" (→ 2 54). NOTICE The bearing, housing, or shaft may be damaged due to improper assembly. Possible damage to property. •...

  • Page 66: Flange Coupling With Keyed Connection

    Installation/assembly Flange coupling with keyed connection Flange coupling with keyed connection 5.9.1 Mounting the coupling onto the machine shaft NOTICE Improper assembly can damage the coupling. Possible damage to property. • Make sure that the shaft and bore are completely free from grease to ensure proper functioning of the interference fit/keyed connection.
  • Page 67 Installation/assembly Flange coupling with keyed connection 4355233675 5.9.2 Mounting the flange connection NOTICE Improper assembly may damage the flange coupling. Possible damage to property. • Note that the flange coupling cannot compensate any shaft misalignments during mounting. 1. Clean the flange surfaces [1] of the flange coupling halves [2]. 4349540107 2.
  • Page 68 Installation/assembly Flange coupling with keyed connection 3. Align the bore patterns of the two flange coupling halves [2] and join the flange coupling. 18014399502182539 4. Mount the screws [6] and tighten them in diametrically opposite sequence. Ob- serve the table listing the tightening torques on "page" (→ 2 69). INFORMATION Do not lubricate the screws during assembly.
  • Page 69 Installation/assembly Flange coupling with keyed connection Tightening torque in Nm Strength class Screw size 10.9 1597 1910 2778 3320 3995 5310 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...
  • Page 70 Installation/assembly Flange coupling with keyed connection 5.9.3 Removing the coupling from the shaft CAUTION Risk of jamming and crushing due to improper removal of heavy components. Risk of injury. • Disassemble the flange coupling properly. • Observe the following disassembly instructions. NOTICE Improper disassembly may damage the output shaft bearing.

  • Page 71: Couplings

    Installation/assembly Couplings 3. Mount the pull-off device [7]. Remove the flange coupling half [2] from the shaft [5]. 9007203604283275 4. After disassembly, check the condition of the shaft and the flange coupling. Re- place damaged parts. 5.10 Couplings 5.10.1 Aligning the coupling Adjust the following misalignments when mounting couplings.

  • Page 72: Motor Adapter /Ma

    Installation/assembly Motor adapter /MA 5.11 Motor adapter /MA 5.11.1 Maximum permitted motor weight Two criteria are to be checked when mounting a motor onto the gear unit. 1. Maximum motor weight depends on gear unit design and mounting type 2. Maximum motor weight depends on motor adapter size INFORMATION The motor weight may not exceed either one of these criteria.
  • Page 73 Installation/assembly Motor adapter /MA 3. NOTICE! Improper assembly may result in damage to the coupling. Possible dam- age to property. During assembly, it is essential to observe dimension  E so that the spider remains axially flexible during operation. The dimension E is listed in the following table.
  • Page 74 1. Clean the motor shaft and flange surfaces of the motor and the motor adapter. They must be dry and free of grease. INFORMATION To avoid contact corrosion, SEW-EURODRIVE recommends applying NOCO fluid to ® the motor shaft before mounting the coupling half.
  • Page 75 Installation/assembly Motor adapter /MA 2. Push the coupling half onto the motor shaft and position it. When doing this, ob- serve the information in chapter "Claw coupling"  (→  2  72) and the figure below. The coupling size and type are indicated on the coupling. 18014398960476683 Motor adapter Distance between the coupling and...

  • Page 76: Fan /Fan

    Installation/assembly Fan /FAN 5.11.4 Motor adapter air baffles Observe the following information: • Never operate the gear unit if the protective housing is not installed. • Protect the fan guard from external damage. • Make sure that the fan air intake vents are not blocked or covered. Observe the following tightening torques for installing the fan guard: Tightening torques Screws/nuts...

  • Page 77: Oil Heater /Oh

    Installation/assembly Oil heater /OH 5.13 Oil heater /OH WARNING Danger of electric shock. Severe or fatal injuries. • Before you start working on the unit, de-energize the oil heater and the thermo- stat. • Secure the oil heater and thermostat against accidental activation. NOTICE Improper operation of the oil heater may damage the gear unit.
  • Page 78 Installation/assembly Oil heater /OH 5.13.1 Information on the function of the oil heater • The heater is screwed into the gear unit housing at the factory and is controlled by a thermostat. The set trip temperature on the thermostat under the oil is set at the factory depending on the lubricant used.

  • Page 79: Electrical Connection

    Installation/assembly Oil heater /OH 5.13.2 Thermostat Electrical connection WARNING Risk of injury due to electric shock. Severe or fatal injuries. • Disconnect the unit from the supply system if live parts can be touched during work on the unit. The following figure shows the electrical connection. ϑ...
  • Page 80 Installation/assembly Oil heater /OH Technical data Maximum switching capacity: Current Voltage Terminal 2/4 AMTHs-SW-2 AC 230 + 10% cosφ = 1 (0.6) 10 A DC 230 + 10% 0.25 A Contact reliability: To ensure greatest possible contact reliability, the manufacturer recommends a min- imum load of AC/DC 24 V, 100 mA for silver contacts. Nominal impulse voltage: 2500 V Overvoltage category II...
  • Page 81 Installation/assembly Oil heater /OH 5.13.3 Connection power and electrical connection of resistor element The gear unit heater comes equipped with cable glands and jumpers. These are in- cluded in the delivery of the screw-in heaters and are already preassembled. The gear unit heater is connected to the current supply via terminal studs.
  • Page 82 Installation/assembly Oil heater /OH Alternating current/1‑phase/230 V/parallel connection/I ≥ 10 A A heating element consists of 3  tubular heating elements. The tubular heating ele- ments of the heater are connected in parallel. The following figure shows the wiring at the time of delivery (as viewed into the connection space): ϑ...
  • Page 83 Installation/assembly Oil heater /OH AC current/3-phase/230/400 V/star connection A heating element consists of 3  tubular heating elements. The tubular heating ele- ments of the heater are in star connection. The following figure shows the connection of the oil heater: PE N ϑ...
  • Page 84 Installation/assembly Oil heater /OH Alternating current/2‑phase/400 V/parallel connection A heating element consists of 4  tubular heating elements. The tubular heating ele- ments of the heater are connected in parallel. The following figure shows the wiring at the time of delivery (as viewed into the connection space): ϑ...
  • Page 85 Installation/assembly Water cooling cartridge /CCT 5.14 Water cooling cartridge /CCT 5.14.1 Notes on connection/installation NOTICE Improper installation of the water cooling cartridge may result in damage to the gear unit. Possible damage to property. • Observe the following information: • Using thread seal tape on the pipe threads increases the resistance between the connection parts as well as the risk of cracking in the casting parts of the water cooling cartridge.
  • Page 86 Installation/assembly Water cooling cartridge /CCT Return (warm water outflow) The following measures can be taken to ensure proper functioning in different sys- tems: • Install a safety valve in the cooling water supply pipe for protection against severe deviations in the flow rate or pressure. •...
  • Page 87 Installation/assembly Water cooling cartridge /CCT 5.14.3 Requirements on the water quality INFORMATION Contact SEW‑EURODRIVE if you use cooling media such as brackish water or pro- cess water. Observe the information in chapter "Permitted cooling media". The following requirements on the water quality are recommendations. In exceptional cases, certain concentrations of substances of content might cause unforeseen reac- tions.
  • Page 88 Installation/assembly Water cooling cartridge /CCT Cooling water assessment based on water substances The following table provides an overview of the resistance of copper-nickel pipes against substances in non-potable water. Assessment criterion Approximate concentration Evaluation mg/l CuNi10Fe1Mn < 6 pH value 6 to 9 >...
  • Page 89 Installation/assembly Water cooling cartridge /CCT Types of cooling water/characteristics Note the following conditions: Industrial water • Copper, brass and steel are very resistant against industrial water. • Usually untreated water (no drinking water). • Often very contaminated. • A water analysis is necessary for assessment. Stream water and river water •...
  • Page 90 Installation/assembly Electrical connection 5.15 Electrical connection Observe country-specific regulations for the electrical connection. With the standard design, connect the following components: • Pressure switch/pressure sensor • Pt100 temperature sensor • Electrical/optical contamination indicator of the oil filter Observe the following information. •...

  • Page 91: Pressure Switch

    Installation/assembly Pressure switch 5.16 Pressure switch 5.16.1 Dimensions G 1/4" 721994635 5.16.2 Electrical connection 722003723 [1] [2] NC contact [1] [4] NO contact 5.16.3 Technical data • Switching pressure: 0.5 ± 0.2 bar • Maximum switching capacity: 4 A – AC 250 V; 4 A – DC 24 V •...

  • Page 92: Temperature Sensor /Pt100

    Installation/assembly Temperature sensor /Pt100 5.17 Temperature sensor /Pt100 5.17.1 Dimensions PG9, PG11 G1/2 SW27 27021598123377419 A in mm 5.17.2 Electrical connection 359158539 [1] [2] Resistor element connection 5.17.3 Technical data • Design with thermowell and changeable measuring insert • Sensor tolerance K ± (0.3 + 0.005 × T), (corresponds to DIN IEC 751 class B) T = Oil temperature in °C •...

  • Page 93: Temperature Switch /Ntb

    Installation/assembly Temperature switch /NTB 5.18 Temperature switch /NTB 5.18.1 Dimensions G1/2" SW27 36028797385488907 5.18.2 Electrical connection To guarantee a long service life and trouble-free functioning, we recommend that you use a relay in the power circuit instead of a direct connection through the temperature switch.

  • Page 94: Electrical/Optical Contamination Indicator Of The Oil Filter

    Installation/assembly Electrical/optical contamination indicator of the oil filter 5.19 Electrical/optical contamination indicator of the oil filter 5.19.1 Electrical connection 5900838539 5.19.2 Technical data Max. voltage AC 250 V / DC 200 V Max. switching current 1.0 A Max. switching capaci- 70 W Degree of protection IP 65 in plugged and secured condition Contact type NO contact / NC contact Assembly and Operating Instructions –...

  • Page 95: Startup

    Startup Important notes Startup Important notes Read the following notes prior to startup. WARNING Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. • Work on the gear unit only when the machine is not in use. Secure the drive unit against unintentional power-up.
  • Page 96 Startup Important notes • Fill the gear unit with the oil grade specified on the nameplate. The oil quantity specified on the nameplate is an approximate quantity. The markings on the oil dipstick are the decisive indicators for the oil quantity to be filled into the unit. For additional information, refer to the chapter "Checking the oil level" (→ 2 107) and the chapter "Changing the oil" (→ 2 109).

  • Page 97: Shaft End Pump /Sep

    Startup Shaft end pump /SEP Shaft end pump /SEP NOTICE Improper startup of gear units with pressure lubrication may result in damage to the gear unit. Possible damage to property. • Do not start up the gear unit if the pressure switch/pressure transmitter is not con- nected.

  • Page 98: Water Cooling Cartridge /Cct

    Startup Water cooling cartridge /CCT Water cooling cartridge /CCT NOTICE Risk of damage to the system due to performance loss. Possible damage to property. • A loss of performance may result from the formation of scale on the inside of the pipe.

  • Page 99: Flow Switch (Optional Equipment)

    Startup Flow switch (optional equipment) Flow switch (optional equipment) Observe the following procedure: 1. Connect the flow switch. 2. Start up the oil pump. 3. Perform the high-flow adjustment and observe the notes in the manufacturer docu- mentation (see attachment). 4.

  • Page 100: Starting Up The Gear Unit At Low Ambient Temperatures

    Startup Starting up the gear unit at low ambient temperatures 2. NOTICE! Observe the position of the cable gland. Possible damage to property. Mount it in such a way that no moisture can enter. Turn the thermostat to the re- quired position. 3.

  • Page 101: Gear Unit Shutdown/Corrosion Protection

    Startup Gear unit shutdown/corrosion protection Gear unit shutdown/corrosion protection WARNING Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. • Work on the gear unit only when the machine is not in use. Secure the drive unit against unintentional power-up.
  • Page 102 Startup Gear unit shutdown/corrosion protection Then seal the input shaft airtight with adhesive tape. Make sure that the gear unit is stored in mounting position M1. To ensure permanent corrosion protection, fill the in- side of the gear unit with the required amount of VCI anti-corrosion agent. Corrosion protection with VCI anti-corrosion agent is not permitted for gear units that are oper- ated with food grade lubricants.

  • Page 103: Inspection/Maintenance

    Inspection/maintenance Preliminary work regarding inspection and maintenance Inspection/maintenance Preliminary work regarding inspection and maintenance Observe the following notes before you start with inspection/maintenance work. WARNING Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. • Work on the gear unit only when the machine is not in use. Secure the drive unit against unintentional power-up.

  • Page 104: Inspection And Maintenance Intervals

    Inspection/maintenance Inspection and maintenance intervals CAUTION Danger due to leakage of lubricant. Injuries. • Remove any dripping oil immediately with oil binding agent. NOTICE Filling in the wrong oil may result in significantly different lubricant characteristics. Possible damage to property. •...
  • Page 105 Inspection/maintenance Inspection and maintenance intervals Time interval What to do? Daily • Check the housing temperature: – Mineral oil: max. 90 °C – Synthetic oil: max. 100 °C • Check gear unit noise Monthly • Check the gear unit for signs of leakage. •...

  • Page 106: Lubricant Change Intervals

    Inspection/maintenance Lubricant change intervals Lubricant change intervals It might be necessary to change the oil more frequently when using special designs or under more severe/aggressive ambient conditions. INFORMATION Mineral CLP lubricants and synthetic polyalphaolefin-based (PAO) lubricants are used for lubrication. The synthetic lubricant CLP HC (according to DIN 51502) shown in the following figure corresponds to the PAO oils: 30000 25000...

  • Page 107: Checking The Oil Level

    Inspection/maintenance Checking the oil level Checking the oil level 7.4.1 General information Note the following when checking the oil level: NOTICE Improper checking of the oil level may result in damage to the gear unit. Possible damage to property. • Check the oil level only when the gear unit is cool and in idle state.
  • Page 108 Inspection/maintenance Checking the oil level • Open the oil fill plug. • Fill in oil of the same oil grade until the oil level is centrally between the markings [1] and [2]. 5. If you filled in too much oil, proceed as follows: •...

  • Page 109: Checking The Oil Consistency

    Inspection/maintenance Checking the oil consistency Checking the oil consistency Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" (→ 2 103). Proceed as follows to check the oil consistency:  WARNING! Risk of burns due to hot gear unit and hot gear unit oil. Severe in- juries.
  • Page 110 Inspection/maintenance Changing the oil • Perform the oil change quickly after you have switched off the gear unit to prevent solids from settling. You should drain the oil while it is still warm. Avoid oil temper- atures well above 50 °C. •...
  • Page 111 Inspection/maintenance Changing the oil 7.6.2 Procedure The position of the oil fill opening may differ for a specific order. Refer to the "dimen- sion sheet" (→ 2 15) for the position of the oil fill opening. 40110322443 1. Place a suitable container underneath the oil drain [1]. 2.

  • Page 112: Breather /Bpg

    Inspection/maintenance Breather /BPG Breather /BPG 7.7.1 Checking and cleaning the breather NOTICE Improper cleaning of the breather may damage the gear unit. Possible damage to property. • Prevent foreign particles from entering into the gear unit when performing the fol- lowing work.

  • Page 113: Filling Up The Sealing Grease On The Input Shaft

    Inspection/maintenance Filling up the sealing grease on the input shaft Filling up the sealing grease on the input shaft WARNING Risk of crushing due to rotating parts. Severe or fatal injuries. • Make sure to provide for sufficient safety measures for relubrication. Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" (→ 2 103).

  • Page 114: Filling Up The Sealing Grease On The Output Shaft (Not With The Drywell Sealing System)

    Inspection/maintenance Filling up the sealing grease on the output shaft (not with the drywell sealing system) Filling up the sealing grease on the output shaft (not with the drywell sealing system) WARNING Risk of crushing due to rotating parts. Severe or fatal injuries. •...

  • Page 115: Filling Up The Sealing Grease On The Output Shaft With The Drywell Sealing System

    Inspection/maintenance Filling up the sealing grease on the output shaft with the drywell sealing system 7.10 Filling up the sealing grease on the output shaft with the drywell sealing system WARNING Risk of crushing due to rotating parts. Severe or fatal injuries. •...

  • Page 116: Fan /Fan

    Inspection/maintenance Fan /FAN INFORMATION Immediately remove the old grease that leaked out. 7.11 Fan /FAN Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" (→ 2 103). 40095982347 1. Remove the protective grid [1]. 2. Remove any dirt from the fan wheel, fan guard, and protective grid using a hard brush, for example.

  • Page 117: Oil Heater /Oh

    Inspection/maintenance Oil heater /OH 7.12 Oil heater /OH Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" (→ 2 103). WARNING Danger of electric shock. Severe or fatal injuries. • De-energize the oil heater before you start working on the unit. •...

  • Page 118: Oil Filter

    Inspection/maintenance Oil filter 7.14 Oil filter WARNING Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. • Work on the gear unit only when the machine is not in use. Secure the drive unit against unintentional power-up. Attach an information sign near the ON switch to warn that the gear unit is being worked on.

  • Page 119: Water Cooling Cartridge /Cct

    Inspection/maintenance Water cooling cartridge /CCT 7.15 Water cooling cartridge /CCT Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" (→ 2 103). INFORMATION Do not carry out any repair work on the pipe bundle of the water cooling cartridge un- less in case of an emergency.
  • Page 120 Inspection/maintenance Water cooling cartridge /CCT NOTICE Risk of destroying components of the water cooling cartridge. Possible damage to property. • To prevent damage resulting from improper handling of the water cooling car- tridge, always contact SEW‑EURODRIVE before you use other comparable, ag- gressive cleaning agents.
  • Page 121 Inspection/maintenance Water cooling cartridge /CCT 7. Apply LOCTITE 577 to two threads and screw on the water cooling cartridge and ® tighten the hex head screw by applying torque only to the head of the screw on the tube plate using an adequate tool. 8.

  • Page 122: Permitted Lubricants

    The values specified in the lubricant tables apply as of the time of printing of this document. The data of the lubricants is subject to dynamic change on the part of the lubricant manufacturers. For up-to-date information about the lubricants, visit: https://www.sew-eurodrive.de/products/gear_units/standard_gear_units/ac- cessories_and_options/lubricants/lubricants.html •...

  • Page 123: Structure Of The Tables And Abbreviations

    Permitted lubricants Structure of the tables and abbreviations Structure of the tables and abbreviations VG 150 SEW GearOil Base 150 E1 SEW070040013 VG 220 SEW GearOil Base 220 E1 SEW070040013 VG 320 SEW GearOil Base 320 E1 SEW070040013 27021615684069515 Lubricant type Viscosity class Abbreviations Icons...

  • Page 124: Explanation Of The Various Lubricants

    Permitted lubricants Explanation of the various lubricants Explanation of the various lubricants SEW070040013 18014416413363467 Lowest cold start temperature in °C for splash lubrication Lowest cold start temperature in °C for drives with pumps up to a max. oil vis- cosity of 5000 cSt Lowest cold start temperature in °C for drives with pumps up to a max.

  • Page 125: Lubricant Compatibility With Oil Seal

    Permitted lubricants Lubricant compatibility with oil seal Lubricant compatibility with oil seal Approval Explanation SEW07004_ _13: A lubricant especially recommended with regard to compatibility with the approved oil seals. The lubricant exceeds the state-of- the-art requirements regarding elastomer compatibility. Permitted application temperature range of the oil seals In the low temperature range, oil seals can withstand shaft deflections (e.g.

  • Page 126: Lubricant Tables

    Permitted lubricants Lubricant tables Lubricant tables This lubricant table is valid when the document is published. Refer to www.sew- eurodrive.de/lubricants for the latest version of the table. Assembly and Operating Instructions – X..e/HM Series Agitator Drives...
  • Page 127 Permitted lubricants Lubricant tables This lubricant table is valid when the document is published. Refer to www.sew- eurodrive.de/lubricants for the latest version of the table. Assembly and Operating Instructions – X..e/HM Series Agitator Drives...
  • Page 128 Permitted lubricants Lubricant tables This lubricant table is valid when the document is published. Refer to www.sew- eurodrive.de/lubricants for the latest version of the table. 1) Lubricants may only be used if the service factor F and peak load factor F ≥...

  • Page 129: Lubricant Fill Quantities

    The following table shows the lubricant fill quantities: Size Oil quantity in liters X220 X240 X260 Sealing greases/rolling bearing greases The table shows the grease types recommended by SEW-EURODRIVE for operating temperatures from the lower limit temperature to 100 °C: Area of Lower Manufacturer Greases operation...

  • Page 130: Malfunctions/Remedy

    Improper handling of the gear unit and the motor may lead to damage. Possible damage to property. • Only qualified personnel are permitted to separate the drive and motor and to carry out repair work on drives by SEW-EURODRIVE. • Contact SEW‑EURODRIVE. Assembly and Operating Instructions – X..e/HM Series Agitator Drives...

  • Page 131: Possible Malfunctions/Remedy

    Malfunctions/remedy Possible malfunctions/remedy Possible malfunctions/remedy Fault Possible cause Measure • Gear unit mounting has loosened • Tighten retaining screws and nuts to Unusual noise in the the specified torque area where the gear unit is mounted • Replace the damaged/defective retain- ing screws or nuts •...
  • Page 132 Malfunctions/remedy Possible malfunctions/remedy Fault Possible cause Measure Grease leaking. • Sealing lip of the oil seal turned • Check oil seals; replace if necessary • on the output shaft • Oil seal damaged/worn • Not enough oil in the gear unit •...

  • Page 133: Service

    Malfunctions/remedy Service Service Have the following information available if you require customer service assis- tance: • Complete nameplate data • Type and extent of the malfunction • Time the problem occurred and any accompanying circumstances • Assumed cause • If possible, video and audio recordings Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations.

  • Page 134: Supplier Documentation

    Supplier documentation Supplier documentation Table of Contents 2 Single filter - Operating Instructions ..............135 2 Bimetal thermometer - Data sheet ..............143 2 Flow switch - Data sheet ..................149 2 Bourdon tube pressure gauge - Data sheet ............152 2 Pressure Switch - Operating instructions ............
  • Page 135 Supplier documentation MAHLE Industrialfiltration is now Filtration Group. For more information, visit industrial.filtrationgroup.com Medium Pressure Filter Pi 340 Nominal pressure 250/315/350 bar (3560/4480/4980 psi), nominal size up to 450 (also available with filter elements acc. to DIN 24550) 1. Features High performance filters for modern hydraulic systems Designed for control block mounting Modular system...
  • Page 136 Supplier documentation 2. Flow rate/pressure drop curve (filter housing incl. element) y = differential pressure p [bar] x = flow rate V [l/min] Medium Pressure Filter Pi 340 up to NG 450 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...
  • Page 137 Supplier documentation 3. Separation grade characteristics 4. Filter performance data tested according to ISO 16889 (multipass test) PS elements with PS vst elements with max.  p 20 bar max.  p 210 bar  200 PS vst  200 ...
  • Page 138 Supplier documentation 7. Order numbers Example for ordering filters: 1. Filtergehäuse 2. Filterelement V = 80 l/min and electrical maintenance indicator PS vst 3 Type: Pi 3408-015 Type: Pi 2208 PS vst 3 Order number: 77874415 Order number: 77680200 7.1 Housing design with with bypass valve...
  • Page 139 Supplier documentation 7.2 Filter elements (a wider range of element types is availble on request) max. p Nominal size Order Filter surface NG [l/min] number [cm²] Type Filter material [bar] 77680135 Pi 2105 PS 3 PS 3 77943509 Pi 5105 PS 6 PS 6 77680325 Pi 3105 PS 10...
  • Page 140 Supplier documentation 8. Technical specifications Design: flange filter The switching function can be changed by turning the electric upper Nominal pressure: Pi 3405-3411 350 bar (4980 psi) part by 180° (normally closed contact or normally open contact). The Pi 3415-3445 without bypass 315 bar (4480 psi) state on delivery is a normally closed contact.
  • Page 141 Supplier documentation All dimensions in mm. Type Weight [kg] Pi 3405 Pi 3408 Pi 3411 Pi 3415 14.4 Pi 3430 17.3 Pi 3445 19.4 10. Installation, operating and maintenance instructions 10.1 Filter installation 10.4 Element replacement When installing the filter make sure that sufficient space is available Stop system and relieve filter from pressure.
  • Page 142 Supplier documentation 11. Spare parts list Order numbers for spare parts Position Type Order number Seal kit for filter Pi 3405 - Pi 3411 77850381 77850399 EPDM 77850407 Pi 3415 - Pi 3445 77936206 77936214 EPDM 77936222 Maintenance indicator Visual 5 bar 77669914 PiS 3093/5 Electrical 5 bar...
  • Page 143 Supplier documentation Temperature Bimetal thermometer For industrial applications Models A52, R52 WIKA data sheet TM 52.01 for further approvals see page 6 Applications A wide range of applications in machine building, vessel, ■ piping and apparatus construction Heating technology ■ Special features Scale ranges from -30 ...
  • Page 144 Supplier documentation Specifications Measuring element Dial Bimetal coil Aluminium, white, black lettering Nominal size in mm Pointer 25, 33, 40, 50, 63, 80, 100, 160 NS 25, 33, 40: Aluminium, black NS 50, 63, 80, 100, 160: Aluminium, black, adjustable pointer Connection designs Window S Standard (male threaded connection)
  • Page 145 Supplier documentation Scale ranges, measuring ranges , error limit (EN 13190) Scale graduation per WIKA standard Scale range in °C Measuring range in °C Scale spacing in °C Error limit ±°C up to NS 63 from NS 80 up to NS 50 from NS 63 -30 ...
  • Page 146 Supplier documentation Design 1, plain stem (without thread) Standard insertion length I = 45, 63, 100, 140, 160, 200, 240, 290 mm Nominal size Dimensions in mm Ø d 25, 33 40, 50 Legend: Ø d Plain diameter Active length 63, 80, 100, 160 6 or 8 Ø...
  • Page 147 Supplier documentation Dimensions in mm Back mount (BM) Back mount with spacer Lower mount (LM) (up to 250 °C) (from 300 °C or on request) Dimensions in mm Weight in kg Ø D 0.035 0.040 0.050 0.060 0.160 0.200 0.220 0.200 0.240 0.270...
  • Page 148 Supplier documentation Approvals Logo Description Country GOST (option) Russia Metrology, measurement technology KazInMetr (option) Kazakhstan Metrology, measurement technology MTSCHS (option) Kazakhstan Permission for commissioning BelGIM (option) Belarus Metrology, measurement technology UkrSEPRO (option) Ukraine Metrology, measurement technology Uzstandard (option) Uzbekistan Metrology, measurement technology CRN (option) Canada Safety (e.g.
  • Page 149 Supplier documentation SI5000 SID10ABBFPKG/US-100 Flow sensors 1: LED display 2: setting pushbutton 3: tightening torque 25 Nm Product characteristics Flow monitor Compact type for adapter Process connection: internal thread M18 x 1.5 for adapter Probe length: 45 mm Setting range: 3...300 cm/s (liquids) Application Application liquids and gases...
  • Page 150 Supplier documentation SI5000 SID10ABBFPKG/US-100 Flow sensors Accuracy / deviations Switch point accuracy [cm/s] ± 2...± 10 *) Hysteresis [cm/s] 2...5 *) Repeatability [cm/s] 1...5 *) Temperature drift [cm/s x 1/K] 0.1 **) Max. temperature gradient of medium [K/min] Reaction times Power-on delay time Response time 1...10...
  • Page 151 Supplier documentation SI5000 SID10ABBFPKG/US-100 Flow sensors ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen — We reserve the right to make technical alterations without prior notice. — GB — SI5000 — 09.07.2013 Assembly and Operating Instructions – X..e/HM Series Agitator Drives...
  • Page 152 Supplier documentation Pressure Bourdon tube pressure gauge, copper alloy Stainless steel case, liquid filling, NS 50, 63 and 100 Model 213.53 WIKA data sheet PM 02.12 for further approvals see page 3 Applications For measuring points with high dynamic pressure loads ■...
  • Page 153 Supplier documentation Specifications Dial NS 50, 63: Plastic ABS, white, with pointer stop pin NS 100: Aluminium, white, black lettering Design EN 837-1 Pointer NS 50, 63: Plastic, black Nominal size in mm 50, 63, 100 NS 100: Aluminium, black Case Accuracy class Stainless steel, natural finish...
  • Page 154 Supplier documentation Approvals Logo Description Country EU declaration of conformity European Union Pressure equipment directive PS > 200 bar, module A, pressure accessory GOST (option) Russia Metrology, measurement technology KazInMetr (option) Kazakhstan Metrology, measurement technology MTSCHS (option) Kazakhstan Permission for commissioning BelGIM (option) Belarus Metrology, measurement technology...
  • Page 155 Supplier documentation Dimensions in mm Standard version Lower mount (radial) NS 50, 63, centre back mount NS 100, lower back mount Dimensions in mm Weight in kg b ±0.5 ±0.5 h ±1 G ¼ B 0.15 G ¼ B 0.21 15.5 81.5 G ½...
  • Page 156 Supplier documentation Bedienungsanleitung Operating Instructions Instructions d’utilisation Instrucciones de funcionamiento Membran- / Kolbendruckschalter, SW 27 Diaphragm / Piston Pressure Switch, hex 27 Pressostat à membrane / ou à piston, hex. 27 Presostato de membrana / o de pistón, hex 27 mit Gerätesteckdose ähnlich DIN EN 175301 (DIN 43650) with socket device similar to DIN EN 175301 (DIN 43650) avec connecteur suivant DIN EN 175301 (DIN 43650)
  • Page 157 Supplier documentation 8. Betrieb 8. Operation 8. Opération 8. Operación 8.2 Einbau 8.2 Assembly 8.2 Montaje 8.2 Montage Elektrisch Electrical Électrique Eléctrico Mount the pressure switch 0184/0185 so that there is no waterlogging on the electrical connection. Montieren Sie den Druckschalter 0184/0185 so, dass sich keine Staunässe auf dem elektrischen Anschluss befi ndet. Montez le pressostat 0184/0185 de manière à...
  • Page 158 Supplier documentation Operating instructions Electronic pressure sensor for industrial applications PT54xx/PU54xx Assembly and Operating Instructions – X..e/HM Series Agitator Drives...

  • Page 159: Preliminary Note

    Supplier documentation Contents 1 Preliminary note ....................2 2 Safety instructions ....................3 3 Functions and features ..................4 3.1 Applications ....................4 4 Functions ......................5 5 Installation......................5 6 Electrical connection ....................6 7 Technical data ......................7 1 Preliminary note Symbols used ► Instructions → Cross-reference Important note Non-compliance can result in malfunction or interference.

  • Page 160: Safety Instructions

    Supplier documentation 2 Safety instructions • The device described is a subcomponent for integration into a system. - The manufacturer is responsible for the safety of the system. - The system manufacturer undertakes to perform a risk assessment and to create a documentation in accordance with legal and normative requirements to be provided to the operator and user of the system.

  • Page 161: Functions And Features

    Supplier documentation 3 Functions and features The pressure sensor detects the system pressure and converts it into an analogue output signal. 3.1 Applications • Type of pressure: relative pressure Information on pressure rating and bursting pressure → data sheet. Avoid static and dynamic overpressure exceeding the specified overload pressure by taking appropriate measures.

  • Page 162: Functions

    Supplier documentation 4 Functions Current output 4...20 mA (PT54xx) Voltage output 0...10 V (PU54xx) P = system pressure, MAW = Initial value of the measuring range, MEW = final value of the measuring range In the measuring range the output signal is In the measuring range the output signal is between 4 and 20 mA.

  • Page 163: Electrical Connection

    Supplier documentation 6 Electrical connection Original Scale Drawing (MTD) The unit must be connected by a qualified electrician. The national and international regulations for the installation of electrical equipment must be adhered to. Voltage supply to EN 50178, SELV, PELV. For marine applications (if approval available for the device), additional surge protection is required.

  • Page 164: Technical Data

    Supplier documentation PU54xx (0...10 V analogue) Core colours brown white blue OUT: analogue output 0...10 V Colours to DIN EN 60947-5-2 Example circuit 1 BN 2 WH 3 BU 7 Technical data Directive 97/23/EC (pressure equipment directive) stipulates that the following technical data must be provided for units with a final value of the measuring range of 600 bar.
  • Page 165 Supplier documentation PT5403 Seite 1 von 3 PT5403 PT-025-SEG14-A-ZVG/US/ /W Pressure sensors 1: Process connection sealing FKM / DIN 3869 Product characteristics Electronic pressure sensor for industrial applications Process connection: G ¼ A (according to DIN EN ISO 1179-2) Analog output Measuring range: 0...25 bar Application Application...
  • Page 166 Supplier documentation PT5403 Seite 2 von 3 Accuracy / deviations (in % of the span) Characteristics deviation *) < ± 0.5 Linearity < ± 0.1 (BFSL) / < ± 0.2 (LS) Hysteresis < ± 0.2 Repeatability **) < ± 0.05 Long-term stability ***) <...
  • Page 167 Supplier documentation PT5403 Seite 3 von 3 ¹) Depends on lubrication, seal and pressure rating ²) Characteristics similar to stainless steel (e.g. 304/1.4301) but higher strength. BFSL = Best Fit Straight Line / LS = Limit Value Setting Pack quantity [piece] ifm efector, inc.
  • Page 168 Condomínio Industrial Conpark montadora.rc@sew.com.br Caixa Postal: 327 13501-600 – Rio Claro / SP Joinville SEW-EURODRIVE Brasil Ltda. Jvl / Ind Tel. +55 47 3027-6886 Rua Dona Francisca, 12.346 – Pirabeiraba Fax +55 47 3027-6888 89239-270 – Joinville / SC filial.sc@sew.com.br...
  • Page 169 Fax +237 233 39 02 10 P.O. Box www.sew-eurodrive.ci/ B.P 8674 info@sew-eurodrive.cm Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 170 Tel. +45 43 9585 00 Bødkervej 2 http://www.sew-eurodrive.dk 7100 Vejle sew@sew-eurodrive.dk Egypt Technical Office Cairo SEW-EURODRIVE Representative Office in Tel. +20 2 2503 2807 Egypt Fax +20 2 2503 2801 47 Office Building, Section 1, City Centre, New info@sew-eurodrive.eg Cairo Cairo...
  • Page 171 Zone industrielle dtcparis@usocome.com 2 rue Denis Papin 77390 Verneuil I'Étang Gabon Representation: Cameroon Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales 76646 Bruchsal http://www.sew-eurodrive.de sew@sew-eurodrive.de Production / Industrial Bruchsal SEW-EURODRIVE GmbH &...
  • Page 172 Address list Germany Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40298109-60 Hasselbinnen 11 Fax +49 40298109-70 22869 Schenefeld dc-hamburg@sew-eurodrive.de Saarland SEW-EURODRIVE GmbH & Co KG Tel. +49 6831 48946 10 Gottlieb-Daimler-Straße 4 Fax +49 6831 48946 13 66773 Schwalbach Saar – Hülzweiler dc-saarland@sew-eurodrive.de...
  • Page 173 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Milan SEW-EURODRIVE S.a.s. di SEW S.r.l. & Co. Tel. +39 02 96 980229 Sales Via Bernini,12 Fax +39 02 96 980 999 Service 20033 Solaro (Milano) http://www.sew-eurodrive.it milano@sew-eurodrive.it...
  • Page 174 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO S.A. de C.V. Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 175 3044 AS Rotterdam Service: 0800-SEWHELP Postbus 10085 http://www.sew-eurodrive.nl 3004 AB Rotterdam info@sew-eurodrive.nl New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz...
  • Page 176 Tel. +386 3 490 83-20 Service UI. XIV. divizije 14 Fax +386 3 490 83-21 3000 Celje pakman@siol.net South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales 32 O’Connor Place Fax +27 11 248-7289 Service Eurodrive House http://www.sew.co.za Aeroton info@sew.co.za...
  • Page 177 Address list South Korea Assembly Ansan SEW-EURODRIVE Korea Co., Ltd. Tel. +82 31 492-8051 Sales 7, Dangjaengi-ro, Fax +82 31 492-8056 Service Danwon-gu, http://www.sew-eurodrive.kr Ansan-si, Gyeonggi-do, Zip 425-839 master.korea@sew-eurodrive.com Busan SEW-EURODRIVE Korea Co., Ltd. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil,...
  • Page 178 220 Finch Rd. Wellford, S.C. 29385-9630 Additional addresses for service provided on request! Vietnam Sales Ho Chi Minh SEW-EURODRIVE PTE. LTD. RO at Hochim- Tel. +84 937 299 700 City inh City Floor 8, KV I, Loyal building, 151-151 Bis Vo huytam.phan@sew-eurodrive.com...
  • Page 184 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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