Webasto PosiCharge ProCore Operation And Maintenance
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Webasto PosiCharge ProCore Operation And Maintenance

Webasto PosiCharge ProCore Operation And Maintenance

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PosiCharge ProCore™
Operations and Maintenance

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Summary of Contents for Webasto PosiCharge ProCore

  • Page 1 PosiCharge ProCore™ Operations and Maintenance...
  • Page 2 Webasto Charging Systems, Inc. Disclaimer: this manual includes the latest information available at the time of printing. Webasto Charging Systems, Inc., reserves the right to make changes to this manual and/or product without further notice. Changes or modifications to this product not completed by an authorized service provider could void the product warranty.
  • Page 3 Please write down the unit serial number in the Owner’s Record (below) to ensure superior service, and have it available when contacting Webasto Customer Service. The serial number can be found on the nameplate rating label on the left side of the unit.

  • Page 4: Table Of Contents

    Figure 1 Charger Display...............3 Figure 2 Battery Display ..............4 Figure 3 Alternate Battery Display ..........6 Figure 4 Standby Switch and USB Port.........8 Tables Table 1 ProCore™ Physical and Performance Parameters ..2 Page iv of iv 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 5: Symbol Usage

    PosiCharge ProCore™ Operations and Maintenance Manual 1. Symbol Usage The PosiCharge ProCore™ is designed with safety as the highest priority. The following safety precautions must be read and observed. WARNING Indicates information about safety practices which, if not followed, could result in personal...

  • Page 6: Performance Ratings

    129 lbs 173 lbs 184 lbs 197 lbs 197 lbs (with cables) • Operating temperature range: −25 °C to 45 °C • Storage temperature range: −30 °C to 65 °C Page 2 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 7: Operation

    Displays the power rating for the charger maximum output The value changes as modules are added power or removed. Day and • The ProCore™ Mobile App automatically sets time this indicator. Page 3 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 8: Battery Display

    SOC, as indicated below, allowing the battery charging status to be monitored at a distance. Color Charge Percentage Yellow Less than 80% Blue 80% or greater Green 100% fully charged battery Page 4 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.
  • Page 9 Charge Completed • EQ Charging • Full Charging • Offline-charging stopped to use the ProCore™ Mobile App to change the configuration • Fault-additional information displays about the fault or warnings Page 5 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 10: Figure 3 Alternate Battery Display

    (Figure 3). Repeat this step to return the display to the graphical battery display. Figure 3 Alternate Battery Display Page 6 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 11: Buttons

    EQ Schedule button to start a recovery charge, which is a low-current charge designed to raise safely the battery voltage. The battery should be able to accept a normal charge after the recovery charge is complete. Page 7 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 12: Standby Switch And Usb Port

    High-voltage alternate current (AC) is still present in the cabinet. AC voltage can be turned off only at the breaker. Figure 4 Standby Switch and USB Port Page 8 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 13: Power Module Redundancy

    Replace the faulty module as soon as practical. Use the ProCore™ Mobile App, to speed service, to send the charger fault log to Webasto Customer Support. 3.6. Power Module Replacement Follow these simple steps to replace a faulting power module.

  • Page 14: User-Level Troubleshooting

    POWER The module failed. Replace the SUPPLY FLT power module. MODULE The air intake is Remove the blockage. OVER TEMP blocked. Replace the The module failed. power module. Page 10 of 13 Webasto Charging Systems, Inc. 24407-W-03 Rev-01...
  • Page 15 There is temperature. a connector over temperature. AC POWER The utility AC Check the AC HIGH voltage is too high input voltage. for safe charger operation. Page 11 of 13 24407-W-03 Rev-01 Webasto Charging Systems, Inc.

  • Page 16: Maintenance

    3.8. Maintenance 3.8.1. Brush dust from the intake grill, on the bottom, every six months. 3.8.2. Check the condition of the output cable and connectors every month. Page 12 of 13 Webasto Charging Systems, Inc. 24407-W-03 Rev-01...
  • Page 17 PosiCharge ProCore™ Operations and Maintenance Manual Webasto Charging Systems, Inc. 1960 Walker Avenue Monrovia, CA 91016-4847 Corporate headquarters: Friedrichshafener Str. 9 82205 Gilching Germany Page 13 of 13 Webasto Charging Systems, Inc. 24407-W-03 Rev-01...

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