Related Manuals for ESAB RENEGADE ET 300iP
Summary of Contents for ESAB RENEGADE ET 300iP
- Page 1 ET 300iP Welding power source GTAW 300 A Instruction manual Valid for: 721-, 742-, 239-xxx-xxxx 0463 418 101 US 20221013...
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Page 2: Table Of Contents
Hidden TIG functions................6.2.2 Measured values .................. TIG functions explanation ..............6.3.1 Foot pedal functions explanation............MMA settings ..................6.4.1 Hidden MMA functions ................. 6.4.2 Measured values .................. MMA functions explanation ..............MAINTENANCE ................... 0463 418 101 © ESAB AB 2022... - Page 3 Routine maintenance ................Cleaning instructions ................TROUBLESHOOTING ................. ERROR CODES ................... Error code descriptions ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................43 ACCESSORIES ....................44 Rights reserved to alter specifications without notice. 0463 418 101 © ESAB AB 2022...
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Page 4: Safety
A flameproof apron may also be desirable as protection against radiated heat and sparks. 0463 418 101 - 4 - © ESAB AB 2022... - Page 5 Put on dry, hole-free gloves before turning on the power. Turn off the power, before removing your gloves. 10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not mistake the work lead for a earth cable. 0463 418 101 - 5 - © ESAB AB 2022...
- Page 6 Do not use adapters. Maintain hoses and fittings in good condition. Follow the manufacturer's operating instructions for mounting a regulator to a compressed gas cylinder. 0463 418 101 - 6 - © ESAB AB 2022...
- Page 7 Keep all safety devices and cabinet covers in position and in good repair. Use equipment only for its intended purpose. Do not modify it in any manner. 0463 418 101 - 7 - © ESAB AB 2022...
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Page 8: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace. - Page 9 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use ear defenders or other hearing protection. 0463 418 101 - 9 - © ESAB AB 2022...
- Page 10 CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information, contact your local ESAB dealer or visit us on our website. 0463 418 101 - 10 -...
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Page 11: Introduction
Overview The ET 300iP is a welding power source intended for GTAW welding and for welding with covered electrodes (SMAW). ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: •... -
Page 12: Technical Data
48 V 48 V Open-circuit voltage U 34 V 34 V max with VRD 35 V activated 12.4 kV 12.4 kV Operating temperature +14 to +104 °F (-10 to +40 °C) Transportation temperature -4 to +131 °F (-20 to +55 °C) 0463 418 101 - 12 - © ESAB AB 2022... - Page 13 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 418 101 - 13 - © ESAB AB 2022...
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Page 14: Installation
B. Minimum 200 mm (8 in.) WARNING! Secure the equipment - particularly if the ground is uneven or sloping. Lifting instructions Mechanical lifting must be done with both outer handles. 0463 418 101 - 14 - © ESAB AB 2022... -
Page 15: Main Supply
3-phase 220–480 V mains supply. If other outlet voltages are required, the power cable can be changed in accordance with local regulations. For recommendations, see section Recommended fuse sizes and minimum cable area. 0463 418 101 - 15 - © ESAB AB 2022... - Page 16 11. Make sure that the IP shield is correctly mounted on the inside of the side panel (E). 12. Reassemble the side panel (F). 13. Tighten the screws on the side panel with 26.6 ±2.7 in. lb (3 ±0.3 Nm). 0463 418 101 - 16 - © ESAB AB 2022...
- Page 17 4 INSTALLATION 3-phase 1-phase WARNING! In 1-phase operation the terminal L3 is powered, even though not connected. Make sure to keep terminal L3 disconnected. 0463 418 101 - 17 - © ESAB AB 2022...
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Page 18: Recommended Fuse Sizes And Minimum Cable Area
16 A Fuse anti-surge 20 A 16 A 16 A 10 A 10 A 35 A type C MCB 25 A 16 A 16 A 16 A 10 A 32 A 0463 418 101 - 18 - © ESAB AB 2022... - Page 19 Generators with Automatic Voltage Regulation (AVR) or with equivalent or better type of regulation, with 20 kW rated power, are recommended. 0463 418 101 - 19 - © ESAB AB 2022...
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Page 20: Operation
Connection (-): TIG: torch MMA: Return Power cable cable or welding cable Connection for remote control unit (Both digital and analog remote control units can be used together with the power source.) 0463 418 101 - 20 - © ESAB AB 2022... -
Page 21: Tig Welding
Turning the power on/off Turn on the power by turning the switch to the “ON” (I) position. Turn the unit off by turning the switch to the “O” position. 0463 418 101 - 21 - © ESAB AB 2022... -
Page 22: Connect To Cooler Ec 1000
The fan starts again when welding restarts. In energy-saving mode, the fan starts occasionally and runs for a few minutes. 0463 418 101 - 22 - © ESAB AB 2022... -
Page 23: Thermal Protection
The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorized ESAB service technician to activate this function. -
Page 24: Control Panel
Parameter selection button, selection indicated by (18). Also used for access to hidden functions. Slope up indicator. Overheating indicator. Direct current or pulse current indicator. VRD function (reduced open-circuit voltage) indicator. Pulse balance. 0463 418 101 - 24 - © ESAB AB 2022... -
Page 25: Navigation
The set indicator (4) is off when measured values are shown. Weld parameters The weld parameters are stored for pulse and no pulse respectively. The values are changed when changing between pulse and no pulse. 0463 418 101 - 25 - © ESAB AB 2022... -
Page 26: Tig Settings
0.01–999 Hz 0.10–0.99: 0.01 100 Hz frequency 1.0-9.9: 0.1 10-100: 1 100-300: 10 300-999: 100 Remote min 0–99% current *) Parameter cannot be changed while welding H = Hidden function 0463 418 101 - 26 - © ESAB AB 2022... -
Page 27: Hidden Tig Functions
The HF start function initiates the arc by using a high-frequency voltage pilot arc. This will reduce the risk of tungsten contamination in the starts. The high-frequency voltage might disturb other electrical equipment in the surrounding area. 0463 418 101 - 27 - © ESAB AB 2022... - Page 28 The gas pre flow function controls the time during which shielding gas flows before the arc is initiated. Gas post flow The gas post flow function controls the time during which shielding gas flows after the arc is terminated. 0463 418 101 - 28 - © ESAB AB 2022...
- Page 29 50%, the remote min current will be 40 A. If the remote min current function is set to 0%, the remote min current will be equal to the lowest possible current (5 A). 0463 418 101 - 29 - © ESAB AB 2022...
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Page 30: Foot Pedal Functions Explanation
(3). The current will slope down to the pilot level again. Release the trigger switch (4) to terminate the arc. The shielding gas will continue to flow in order to protect the weld and the tungsten electrode. 0463 418 101 - 30 - © ESAB AB 2022... -
Page 31: Mma Settings
ET 300i ET 300iP value MMA* ON/OFF Current 1ph: 5–200 A 100 A 3ph: 5-300 A Arc force 0-99 *) Parameter cannot be changed while welding H = Hidden function 0463 418 101 - 31 - © ESAB AB 2022... -
Page 32: Hidden Mma Functions
The hot start function temporarily increases the current in the beginning of the weld, thus reducing the risk of lack of fusion in the starting point. Hot start only applies to MMA welding. 0463 418 101 - 32 - © ESAB AB 2022... - Page 33 50%, the remote min current will be 40 A. If the remote min current function is set to 0%, the remote min current will be equal to the lowest possible current (5 A). 0463 418 101 - 33 - © ESAB AB 2022...
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Page 34: Maintenance
Cleaning instructions To maintain the performance and increase the lifetime of the power source, it is mandatory to clean it regularly. How often depends on: 0463 418 101 - 34 - © ESAB AB 2022... - Page 35 Because the power source contains one “dirty” side (the right side) and one “clean” side (the left side), it is important not to remove the left side panel before cleaning the right side of the power source. 0463 418 101 - 35 - © ESAB AB 2022...
- Page 36 The IP shield must be angled at about 90° into the power source, so that it is positioned between the welding outlet connector and the transformer outlets. 0463 418 101 - 36 - © ESAB AB 2022...
- Page 37 7 MAINTENANCE Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6). 0463 418 101 - 37 - © ESAB AB 2022...
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Page 38: Troubleshooting
Check and clean the cooler. The maximum current • Check that the power source is connected to 3-phase setting is limited to 200 A electrical power supply. • Check the electrical power supply fuses. 0463 418 101 - 38 - © ESAB AB 2022... -
Page 39: Error Codes
If more than one error was detected, only the code for the last occurring error is displayed. Error code descriptions Error codes that the user can handle are listed below. If any other error code appears, contact an authorized ESAB service technician. Error code Description Err 1 Temperature fault The temperature of the power source is too high. - Page 40 Action: If a water-cooled torch is used, make sure it is connected to the cooling unit. If a water-cooled torch is not used, press a button on the control panel to cancel the error. If the error persists, contact a service technician. 0463 418 101 - 40 - © ESAB AB 2022...
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Page 41: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 42: Diagram
DIAGRAM DIAGRAM 0463 418 101 - 42 - © ESAB AB 2022... -
Page 43: Ordering Numbers
Therefore they are replaced with * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0463 418 101 - 43 - © ESAB AB 2022... -
Page 44: Accessories
Return cable kit 3 meter, incl. clamp and OKC 50 connector 0700 006 889 Return cable kit 5 meter, incl. clamp and OKC 50 connector 0160 360 881 OKC 50 male contact, pack 4 pcs 0463 418 101 - 44 - © ESAB AB 2022... - Page 45 Interconnection cable for analogue remote control MMA3, 25 m 0445 694 880 Interconnection cable for analogue remote controls AT1 and AT1 C/F, 10 m 0445 694 881 Interconnection cable for analogue remote controls AT1 and AT1 C/F, 25 m 0463 418 101 - 45 - © ESAB AB 2022...
- Page 46 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...