resideo VR8405 Installation Instructions Manual

High capacity direct ignition combination gas control

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VR8405 High Capacity Direct Ignition
Combination Gas Control
APPLICATION
This high capacity direct ignition combination gas
control is used in gas-fired appliances with capacities
3
up to 500 feet
/hour at 1 inch wc pressure drop [14.2
3
meters
/hour at 0.25 kPa] on natural gas. This entire
gas control consists of two valves assembled in parallel
on a die-cast manifold to provide high capacity. Each
valve includes a manual valve and two automatic
operators. A nonremovable electrical harness connects
both valves. Do not alter or remove this harness. Two
pigtail leads (with 1/4-inch quick connects) provide for
field connection. Gas controls are available for natural
Size (Inlet x Outlet) (in.)
3/4 x 3/4
3/4 x 1
1 x 1
a
Capacity based on 1000 Btu/feet
0.64 specific gravity natural gas at 0.25 kPa pressure drop].
Use conversion factors in Table 2 to convert capacities
for other gases.
Table 2. Gas Capacity Conversion Factors.
Gas
Specific Gravity
Manufactured
0.60
Mixed
0.70
Propane
1.53
Electrical Ratings:
Voltage and Frequency: 24 Vac, 60 Hz. (50/60 Hz models
available on request.)
Current Draw: 1.4A.
Thermostat Heat Anticipator Setting: 1.4A.
Temperature Rating:
VR8405H: -0° F to 175° F [-18° C to +79° C].
VR8405M,P: -40° F to +175° F [-40° C to +79° C].
Capacity (at 1 inch wc
a
pressure drop
)
3
400 feet
/hour
3
[11.3 meter
/hour]
3
450 feet
/hour
[12.7 meter3/hour]
3
500 feet
/hour
3
[14.1 meter
/hour]
3
, 0.64 specific gravity natural gas at 1 inch wc pressure drop [37.3 MJ/meter
Multiply Listed
Capacity By
0.516
0.765
1.62
gas and LP; they are not convertible from one gas to
another. Bushings are available to reduce the inlet and
outlet of the entire gas control.
Models are available with slow-opening (VR8405H),
standard (VR8405M) and step-opening (VR8405P)
regulators.
Valves have fixed pressure regulation and are not
adjustable. It is recommended that an appliance shutoff
valve be installed upstream of the VR8405.
BODY PATTERN: Straight-through body pattern.
INLET/OUTLET SIZES: 3/4 x 3/4 inch, 3/4 x 1 inch,
1 x 1 inch.
Table 1. Capacity.
Minimum
Regulated Capacity
200 feet3/hour
3
[5.7 meter
/hour]
3
200 feet
/hour
3
[5.7 meter
/hour]
3
200 feet
/hour
3
[5.7 meter
/hour]
Accessory:
Part no. 390427H 3/4 in. x 1 in. Bushing.
Approvals:
American Gas Association design certificate: L2025009.
Canadian Gas Association design certificate: L2025009.
Underwriters Laboratories Inc.: MH8191
INSTALLATION
When Installing This Product...
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a haz-
ardous condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable
for your application.
3. The installer must be a trained, experienced ser-
vice technician.
4. After installation is complete, use these instruc-
tions to check out product operation.
INSTALLATION INSTRUCTIONS
Regulated Capacity
3
575 feet
[16.3 meter3/hour]
3
625 feet
[17.7 meter
3
720 feet
[20.3 meter
Maximum
/hour
/hour
3
/hour]
/hour
3
/hour]
3
,
69-0815-02

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Summary of Contents for resideo VR8405

  • Page 1 It is recommended that an appliance shutoff operators. A nonremovable electrical harness connects valve be installed upstream of the VR8405. both valves. Do not alter or remove this harness. Two BODY PATTERN: Straight-through body pattern.
  • Page 2 VR8405 HIGH CAPACITY DIRECT IGNITION COMBINATION GAS CONTROL • Locate entire gas control in a well-ventilated area. WARNING • Mount entire gas control high enough above the cabinet bottom to avoid exposure to flooding or Fire or explosion hazard. Can cause property splashing water.
  • Page 3 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MAKE SURE L1 AND L2 ARE NOT REVERSED. THIS WOULD PREVENT FLAME DETECTION. ALTERNATE LIMIT CONTROLLER LOCATION SEN TERMINAL AND Q354 FLAME SENSOR ON D MODELS ONLY. M8054 Fig. 4. VR8405 wiring connections in S89C Direct Ignition System. 69-0815—02...
  • Page 4: Startup And Checkout

    VR8405 HIGH CAPACITY DIRECT IGNITION COMBINATION GAS CONTROL STARTUP AND CHECKOUT Check Gas Input to Main Burner CAUTION WARNING Fire or explosion hazard. Can cause property 1. Do not exceed the input rating stamped on the damage, severe injury, or death.
  • Page 5 VR8405 HIGH CAPACITY DIRECT IGNITION COMBINATION GAS CONTROL 1. Turn off knobs on entire gas control. Check Safety Shutdown 2. Set thermostat or controller above room tempera- Performance ture to call for heat. 3. Watch for ignition spark or glow at hot surface igniter either immediately or following prepurge.
  • Page 6: Maintenance

    VR8405 HIGH CAPACITY DIRECT IGNITION COMBINATION GAS CONTROL SERVICE INLET WIRING HARNESS PRESSURE TAPS WARNING OUTLET PRESSURE TAPS Fire or explosion hazard. Can cause property damage, severe injury, or death. OUTLET INLET Do not disassemble the gas control or either valve.
  • Page 7: Turning Off The Appliance

    VR8405 HIGH CAPACITY DIRECT IGNITION COMBINATION GAS CONTROL 5. Replace the entire gas control in the event of any 4. Turn both of the gas control knobs clockwise physical damage, tampering, bent terminals, miss- to OFF. ing or broken parts, stripped threads, or evidence of 5.
  • Page 8 Resideo Technologies, Inc. 1985 Douglas Drive North, Golden Valley, MN 55422 1-800-468-1502 www.resideo.com 69-0815—02 M.S. Rev. 04-20 | Printed in United States © 2020 Resideo Technologies, Inc. All rights reserved. This product is manufactured by Resideo Technologies, Inc. and its affiliates.

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