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resideo VR4200 Installation Instructions Manual

Continuous pilot combination gas controls

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VR4200
CONTINUOUS PILOT COMBINATION GAS CONTROLS
APPLICATION
These continuous pilot combination gas controls are
used in gas-fired appliances up to 200 cfh capacity of
natural gas. They include safety shutoff, a manual valve,
two automatic operators, a pressure regulator, a pilot
adjustment and a conduit cover. Body pattern is
straight-through with 1/2 in. inlet and 1/2 in. outlet.
Some models include two optional 1/4 in. quick-connect
convenience terminals.
Refer to Table 1 for temperature ranges and regulator
types. If a 7 follows the suffix letter in the model number,
the unit includes an ECO connector with two 1/4 in.
quick-connect terminals.
Flange kits include one flange with attached O-ring, four
mounting screws, a 9/64 in. hex wrench and
Instructions.
Controls are factory-set for natural (and manufactured)
or LP gas. Do not attempt to use a control set for natural
(manufactured) gas on LP gas, or a control set for LP
gas on natural (manufactured) gas.
Controls with standard or slow opening regulators can
be converted from one gas to the other with a
conversion kit (ordered separately). Order part no.
393691 to convert from natural (manufactured) to LP
gas; order part no. 394588 to convert from LP to natural
(manufactured) gas. Controls with step opening
regulators cannot be converted.
GAS CONTROL KNOB POSITIONS: OFF-PILOT-ON.
BODY PATTERN: Straight-through.
INLET X OUTLET SIZES AVAILABLE: 1/2 x 1/2 inch.
ADAPTERS: Adapters are available for 1/2 and 3/4 inch
straight and angle connections. Refer to Table 2.
ELECTRICAL RATINGS:
Voltage and Frequency: 120 Vac, 60 Hz.
Thermostat Heat Anticipator Setting: 0.1A.
Current Draw: 0.1A.
APPROVALS:
American Gas Association design certificate: UP-70-57A.
Canadian Gas Association design certificate: 1029-CC-8375.
Australian Gas Association design certificate: 4214.
Approved for Delta C applications.
INSTALLATION INSTRUCTIONS
Table 1. Model number suffix letter designation.
Model No.
Suffix Letter
Temperature Range Regulator Type
A
0 to 175 °F
C
(-18 to 79 °C)
H
M
-40 to 175 °F
(-40 to 79 °C)
P
Table 2. Adapter (flange) part numbers.
Inlet/Outlet
Flange
Pipe Size
Type
3/8 in. NPT
Straight
Elbow
1/2 in. NPT
Straight
Elbow
3/4 in. NPT
Straight
Elbow
a
Elbow (angle) flanges cannot provide right hand inlet
when the ECO connector is used.
NOTE:
Flange kits include one flange with attached
O-ring and four mounting screws.
INSTALLATION
WHEN INSTALLING THIS PRODUCT...
1. Read instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on
the product to make sure product is suitable for
your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions
Ambient
Standard
Step-opening
Slow-opening
Standard
Step-opening
Less Hex
Part No. With
Wrench
Hex Wrench
393690-1
393690-11
a
393690-2
393690-12
393690-6
393690-16
a
393690-3
393690-13
393690-4
393690-14
a
393690-5
393690-15
69-0682-02

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Summary of Contents for resideo VR4200

  • Page 1 VR4200 CONTINUOUS PILOT COMBINATION GAS CONTROLS INSTALLATION INSTRUCTIONS Table 1. Model number suffix letter designation. APPLICATION Model No. Ambient These continuous pilot combination gas controls are Suffix Letter Temperature Range Regulator Type used in gas-fired appliances up to 200 cfh capacity of Standard natural gas.
  • Page 2 VR4200 Flanges WARNING 1. Choose the appropriate flange for your application. FAILURE TO FOLLOW THESE WARNINGS COULD NOTE: A right angle inlet flange cannot be used with RESULT IN A FIRE OR EXPLOSION WITH ECO connected. PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 3 VR4200 Install Piping to Control Table 3. NPT pipe thread length in inches. All piping must comply with local codes and ordinances Thread Pipe Maximum Depth Pipe Can or with the National Fuel Gas Code (ANSI Z223.1 NFPA Pipe Size...
  • Page 4 VR4200 WHEN FLANGE IS NOT USED WHEN FLANGE IS USED APPLY WRENCH APPLY WRENCH FROM TOP OR TO FLANGE ONLY BOTTOM OF GAS CONTROL TO EITHER SHADED AREA M3079B Fig. 5. Proper use of wrench on gas control with and without flanges.
  • Page 5 VR4200 2. When the gas control is installed external to the appliance, install the conduit cover on the conduit 120V fitting. Do not secure conduit cover at this time. THERMOSTAT 3. Connect control circuit to gas control terminals. HIGH LIMIT CONTROLLER See Figs.
  • Page 6: Startup And Checkout

    VR4200 4. When pilot remains lit when red reset button is STARTUP AND CHECKOUT released, turn gas control knob counterclockwise to ON. WARNING TURN ON MAIN BURNER FORCE OR ATTEMPTED REPAIR CAN RESULT IN Follow instructions provided by appliance manufacturer FIRE OR EXPLOSION WITH PROPERTY DAMAGE, or turn up thermostat to call for heat.
  • Page 7 VR4200 Standard Pressure Regulator 3. If necessary, adjust pressure regulator to match 1. Check the manifold pressure listed on the appliance rating. See Table 6 for factory set appliance nameplate. Gas control outlet pressure nominal outlet pressure and adjustment setting should match the nameplate.
  • Page 8 VR4200 SERVICE INSTRUCTIONS TO THE HOMEOWNER FOR YOUR SAFETY READ BEFORE LIGHTING WARNING WARNING DO NOT TAKE THIS CONTROL APART; IT CONTAINS NO REPLACEABLE COMPONENTS. IF YOU DO NOT FOLLOW THE WARNINGS BELOW ATTEMPTED DISASSEMBLY OR REPAIR CAN AND THE LIGHTING INSTRUCTIONS EXACTLY, A...
  • Page 9: To Turn Off Appliance

    VR4200 5. If you do not smell gas, turn knob on gas control 9. Turn on power. counterclockwise to PILOT. 10. Set thermostat to desired temperature. 6. Push and hold down red reset button (Fig. 4) while you light the pilot burner. Continue to hold the reset...
  • Page 10 VR4200 69-0682—02...
  • Page 11 VR4200 69-0682—02...
  • Page 12 Resideo Technologies, Inc. 1985 Douglas Drive North, Golden Valley, MN 55422 1-800-468-1502 69-0682—02 M.S. Rev. 06-20 | Printed in United States www.resideo.com © 2020 Resideo Technologies, Inc. All rights reserved. This product is manufactured by Resideo Technologies, Inc. and its affiliates.