ZUCCHETTI 3PH HYD5000-HYD20000-ZSS User Manual
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ZUCCHETTI 3PH HYD5000-HYD20000-ZSS User Manual

Three-phase hybrid storage inverters
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Summary of Contents for ZUCCHETTI 3PH HYD5000-HYD20000-ZSS

  • Page 2 3PH HYD5000-HYD20000-ZSS hybrid inverter User Manual Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Reg. Pile IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg.

  • Page 3: Table Of Contents

    Installation with two battery towers (with SC500 and SC1000 BMS) ........49 4.2.1.7. Communication between the BMS (SC500 and SC1000) and Battery Modules ....49 2/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 4 5K3XP HV BOX – Inverter communication ..................103 4.2.3.10. 5K3XP power connections ........................107 4.2.3.11. Channel configuration (dual 5K3XP WeCo tower) .................108 4.2.3.12. Start-up of dual 5K3XP battery tower ....................112 3/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 5 Operation.....................................167 4.1. Before configuration (follow carefully) ......................167 4.2. Commissioning ................................168 4.2.1. OSD language options ............................169 4.2.2. Setting of date and time, confirmation .....................169 4/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 6 8.2. Ethernet adapter ..............................225 8.2.1. Installation ................................225 8.2.2. Check ..................................227 8.2.3. Troubleshooting ..............................228 8.3. 4G adapter .................................229 8.3.1. Installation ................................229 8.3.2. Check ..................................231 5/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 7 8.4.9. Local monitoring ...............................256 8.4.9.1. Requirements for installation of local monitoring .................256 8.4.9.2. Features of local monitoring ........................256 Warranty terms and conditions ..........................258 6/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 8 Copyright statement The copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A.
  • Page 9 Attention Note: provides important tips on correct and optimal operation of the product Note 8/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 10: Introduction

    1. Introduction The 3PH HYD5000-HYD20000-ZSS hybrid inverter is used in photovoltaic systems with battery storage. The system can be combined with WeCo , Pylontech and Azzurro batteries supplied in kit form by ZCS Azzurro. The basic operating scheme is shown in figure below, the inverter has direct access to the photovoltaic production and to the management of the batteries, so that they can be charged and discharged according to the current production needs and conditions and to the actual consumption.

  • Page 11: Preliminary Safety Instructions

    Keep children away from both the batteries and the 3PH HYD5000-HYD20000-ZSS inverter. Do not open the front cover of the 3PH HYD5000-HYD20000-ZSS inverter. Opening the front cover will void the product warranty. Damage caused by improper installation/operation is NOT covered by the product warranty.
  • Page 12 Clean the inverter and heat exchangers with air, a soft dry cloth or soft-bristled brush. DO NOT clean the inverter and heat exchangers with water, corrosive substances, detergents, etc. 11/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 13: Symbols On The Inverter

    This symbol indicates a hazardous situation which, if not avoided, will result in injury Risk of electric shock; wait at least 5 minutes before opening the cover of the 3PH HYD5000-HYD20000-ZSS inverter. Beware of high voltage and electric shocks Beware of hot surfaces Complies with the European (EC) Conformity certification.
  • Page 14 IEC 70-1 (EN 60529 June 1997) standard. Positive and negative polarities of DC voltage (Photovoltaic and Battery) This side up. The 3PH HYD5000-HYD20000-ZSS inverter must always be transported, handled and stored in such a way that the arrows are always pointing upwards.

  • Page 15: Installation

    In automatic mode, when the energy produced by the PV field is greater than that required by the utilities, the 3PH HYD5000-HYD20000-ZSS inverter charges the battery using the photovoltaic energy in excess, and when the photovoltaic energy is lower than that required, the inverter uses the energy stored in the battery to supply current to the local load.
  • Page 16 Port 0 for parallel Privileged load connection port connection Grid connection port CT (current sensors) USB/Wi-Fi * depends on national regulations Table 2 - Inverter overview 15/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 17: Package Contents

    Metal clamp terminals fixed to PV- input power cables Metal clamp terminals fixed to BAT+ input power cables Metal clamp terminals fixed to BAT- input power cables 16/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 18 AC Grid Connector Critical load connector Connection port connector (for parallel function) DRMs connector 6-pin CT connector Current sensor 16-pin COM connector 17/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 19: Requirements For The Installation Environment

    Requirements for the installation environment DO NOT install the 3PH HYD5000-HYD20000-ZSS on flammable material. DO NOT install the 3PH HYD5000-HYD20000-ZSS in an area used for the storage of flammable or explosive materials Danger The casing and heat sink are very hot while the inverter is running,...

  • Page 20: Installation Tools

    To connect the bracket 4mm hex key with the inverter To crimp the power Crimping tool cables To meter the ground Multi-meter protection 19/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 21 For the operator's ESD gloves protection For the operator's Safety goggles protection For the operator's Dust mask protection Table 4 – Installation tools 20/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 22: Wall Installation Position

    DO NOT place it near flammable or explosive materials. The AC overvoltage of the 3PH HYD5000-HYD20000-ZSS inverter belongs to Category III. Maximum operating altitude: 2000 m. Ambient temperature range: -25°C ~ 60°C.

  • Page 23: Assembly Instructions

    Position and fix the inverter to the rear panel. (OPTIONAL) install an anti-theft lock. Figure 8 - Positioning of the inverter on the wall 22/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 24: Electrical Connections

    Wear protection equipment when working on high voltage/high current systems such as inverters and battery systems. Attention For the 3PH HYD5000-HYD20000-ZSS inverter, the open-circuit voltage (Voc) of the strings related to the modules connected in series must be ≤ 1000V Note The PV modules must have an IEC 61730 classification of Class A.
  • Page 25 1. Direct-insertion current sensors Figure 9 – Configuration with CT current sensor Meter + CT sensor Figure 10 – Configuration with meter + CT sensor 24/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 26 - : connection of the negative electrode to the photovoltaic system Conductor with cross- Multi-core copper Load section: 6mm cable for outdoor use ～ 10mm 25/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 27: Connection Of Protective Ground Cables

    1. Remove a suitable length of the insulating layer using a wire stripper, NB: L2 is 3mm longer than Procedure: Figure 11 - Removal of insulating layer 26/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 28 1) M5 screw 2) OT Terminal 3) Threaded hole Figure 13 - Installation of crimped terminal 27/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 29: Connecting To Grid

    5. Connect the terminal to the inverter port and turn the clamp in a clockwise direction. - Connecting the terminal to the machine Figure 16 28/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 30: Connecting To The Load Circuit

    Figure 18 5. Connect the terminal to the machine port and turn the clamp in a clockwise direction. - Terminal clamping Figure 19 29/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 31: Photovoltaic Connection

    Step 3: Make sure that the DC voltage of each photovoltaic string is less than 1000 VDC and that the polarities of the photovoltaic cables are correct. Insert the positive and negative connectors into the inverter until you hear a "click" sound. 30/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 32 Connect the inverter to the photovoltaic strings using DC input power cables. To configure the inverter channels correctly: 1. Press the first button on the left of the display: 31/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 33 Not used PV input 1 Channel 3 input PV input 2 Not used PV input 1 Channel 4 input PV input 2 Not used 32/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 34 PV array and to populate both MPPT inputs of the inverter, as shown in the figure. If the string arrangement is independent, simply connect the two strings to the two MPPTs of the inverter. Figure 24 – Y connection cable for solar panels 33/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 35: Connecting The Battery

    If the storage capacity of an existing system needs to be increased by adding one or more batteries, !!!PLEASE NOTE!!! contact the Zucchetti pre-sales department in order to determine what charge percentage to bring all the batteries (installed and to be installed).
  • Page 36 Figure 27 - SC1000 BMS 3. The external Wi-Fi/USB BMS with 4 to 8 battery modules (ZST-BMS-SC500-H) Figure 28 – Wi-Fi/USB SC500 BMS 35/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 37 4. The external Wi-Fi/USB BMS with 5 to 12 battery modules (ZST-BMS-SC1000-H) Figure 29 – Wi-Fi/USB SC1000 BMS 5. Battery modules (ZST-BAT-2.4KWH-H) Figure 30 - Battery module to be connected in series 36/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 38: Communication Between The Bms And Battery Modules

    Figure 31 - Communication connections: The BMS and the first battery module (left), connection between the battery modules (centre), connection between the second-last and last battery module in the series (right) 37/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...

  • Page 39: Bms And Inverter Communication

    B. The other end, labelled INV, must be cut leaving only the wires connected to pins 2 (orange wire), 4 (blue wire) and 5 (white-blue wire) in the appropriate communication counterpart of the hybrid inverter. 38/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 40 Figure 34 - CAN input of the SC500 and SC1000 BMS Figure 35 - CAN input of the Wi-Fi/USB SC500 and Wi-Fi/USB SC1000 BMS Figure 36 - Pin Out CAN BMS input 39/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 41 ② ① ③ ④ ⑤ Figure 37 - “Screw-in” COM port connection Figure 38 - “Snap-in” COM port connection 40/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 42 BMS of the lithium battery. GND.S (orange wire) Figure 39 - “Screw-in” COM connection diagram Figure 40 - “Snap-in” COM connection diagram 41/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 43: Power Connections

    In this configuration, the positive input of the first module and the negative input of the last battery module will remain free (use the colour of the connector as a reference). 42/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...
  • Page 44 Figure 44 - Power connection (positive) between the BMS and first battery module Figure 45 – Power connection (negative) between the BMS and the last battery module 43/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 45 ① Positive cable ① Negative cable connected connected to first to last battery module battery module Figure 47 - BMS power connection 44/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 46 Figure 48 - Inverter-side DC power connection with a single battery input populated 45/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 47: Channel Configuration (Single Pylontech Tower)

    3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 8. Configure channels as described below: 46/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 48 8. CT Calibration 9. On-Off switch 11. Enter the Battery 1 item by pressing the last button on the right of the inverter: 47/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 49 12. Set the parameters as follows: BATTERY 1 1.Battery type Pylon 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge 25.00A 5.Depth of Discharge 6.Save 48/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 50: Installation With Two Battery Towers (With Sc500 And Sc1000 Bms)

    B of the same BMS and must be connected to the COM of the inverter, in the same way as indicated in the previous section. 49/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...
  • Page 51 Connect the cable in position 2 (orange wire) to position 9 of the communication connector supplied with the inverter (see figure below). Figure 51 - Section of inverter connections 50/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 52 ② ① ③ ④ ⑤ Figure 52 - “Screw-in” COM port connection Figure 53 - “Snap-in” COM port connection 51/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 53 BMS of the lithium battery. GND.S (orange wire) Figure 54 - “Screw-in” COM connection diagram Figure 55 - “Snap-in” COM connection diagram 52/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 54: Power Connections (Sc500 And Sc1000 Bms)

    Identify the two battery towers by assigning the number 1 to the tower connected to channel 1 and number 2 to the tower connected to channel 2. 53/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 55: Channel Configuration Of Pylontech Dual Tower (Sc500 And Sc1000)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 54/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 56 2. Feed-in limit 3. IV Curve Scan 4. Logic interface 5. Factory reset 6. Parallel settings 7. Reset Bluetooth 8. CT Calibration 9. On-Off switch 55/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 57 8. Set the parameters as follows: BATTERY 1 1.Battery type Pylon 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 56/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 58 10. Set the parameters as follows: BATTERY 2 1.Battery type Pylon 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 57/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 59: Installation With Two Battery Towers (With Wi-Fi/Usb Sc500 And Wi-Fi/Usb Sc1000 Bms)

    Link port 1 of the first battery must be connected to link port 0 of the second • … • Link port 1 of the second-last battery must be connected to link port 0 of the last battery. • 58/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 60 Connect the cable in position 2 (orange wire) to position 9 of the communication connector supplied with the inverter (see figure below). Figure 59 - Section of inverter connections 59/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 61 ② ① ③ ④ ⑤ Figure 60 - “Screw-in” COM port connection Figure 61 - “Snap-in” COM port connection 60/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 62 BMS of the lithium battery. GND.S (orange wire) Figure 62 - “Screw-in” COM connection diagram Figure 63 - “Snap-in” COM connection diagram 61/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 63: Power Connections (Wi-Fi/Usb Sc500 And Wi-Fi/Usb Sc1000 Bms)

    Identify the two battery towers by assigning the number 1 to the tower connected to channel 1 and number 2 to the tower connected to channel 2. 62/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 64: Channel Configuration

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 63/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 65 2. Feed-in limit 3. IV Curve Scan 4. Logic interface 5. Factory reset 6. Parallel settings 7. Reset Bluetooth 8. CT Calibration 9. On-Off switch 64/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 66 5/10 minutes. Do not switch off or restart the inverter as this behaviour is caused by the BMS configuration. After this waiting period, the system will start operating normally. 65/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...

  • Page 67: Weco 5K3 Battery Installation

    4.2.2. WeCo 5K3 battery installation 4.2.2.1. Only one 5K3 battery tower connected Figure 65 - Single battery tower 66/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 68 The devices to be used are: 1. external HV BOX 2. Battery module Figure 66 - HV BOX Figure 67 - Battery module to be connected in series 67/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 69: Communication Between Hv Box And 5K3 Battery Modules

    Battery modules from first to second-last battery Last battery in the series Connect all battery and HV-BOX grounds to the ground system via appropriate terminals. 68/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 70 Figure 68 - Communication connections: HV BOX and first battery module, connection between battery modules, connection between second-last and last battery module in the series 69/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 71: 5K3 Hv Box And Inverter Communication

    COM connector of the hybrid inverter, as shown in the figures below. The HV BOX must be grounded using the M5 screw terminals supplied. Figure 70 - Inverter/HV BOX communication cable 70/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 72 Figure 71 - Section of inverter connections ② ① ③ ⑤ ④ Figure 72 - “Screw-in” COM port connection Figure 73 - “Snap-in” COM port connection 71/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 73 HV BOX CAN L (orange wire) of the lithium battery. Figure 74 - “Screw-in” COM interface description Figure 75 - “Snap-in” COM connection diagram 72/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 74: 5K3 Power Connections

    The HV BOX must be grounded using the M5 screw terminals supplied. Connect all the grounds to the ground system using the appropriate connector. 73/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 75 Figure 78 - Inverter-side DC power connection with two battery inputs populated 74/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 76: Channel Configuration (Single Weco 5K3 Tower)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 75/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 77 (enter password: 0715): 1. Basic settings 2. Advanced settings 3. Production statistics 4. System Info 5. Event list 6. SW Update 76/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 78 2.Battery address 3.Maximum charge (A) 3.Maximum charge (A) 25.00A 50.00A 4.Maximum discharge (A) 4.Maximum discharge (A) 25.00A 50.00A 5.Depth of Discharge 5.Depth of Discharge 77/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 79: Installation With Two Battery Towers 5K3

    4.2.2.6. Installation with two battery towers 5K3 HV BOX 2 HV BOX 1 Battery 1 Batteries N Figure 79 - Two battery towers 78/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 80: Communication Between Hv Box And 5K3 Battery Modules

    HV BOX of tower 2; finally, the Inverter/HV BOX communication cable must be inserted in the CAN2-A port of the HV BOX. Figure 80 - Communication connections between battery towers 79/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 81 The HV BOX must be grounded using the M5 screw terminals supplied. Figure 81 - Inverter/HV BOX communication cable Figure 82 - Section of inverter connections 80/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 82 ② ① ③ ⑤ ④ Figure 83 - “Screw-in” COM port connection Figure 84 - “Snap-in” COM port connection 81/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 83 HV BOX CAN L (orange wire) of the lithium battery. Figure 85 - “Screw-in” COM interface description Figure 86 - “Snap-in” COM connection diagram 82/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 84: Power Connections With Two 5K3 Battery Towers

    Identify the two battery towers by assigning the number 1 to the tower connected to channel 1 and number 2 to the tower connected to channel 2. 83/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 85: Channel Configuration (Dual Weco 5K3 Tower)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 84/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 86 2. Feed-in limit 3. IV Curve Scan 4. Logic interface 5. Factory reset 6. Parallel settings 7. Reset Bluetooth 8. CT Calibration 9. On-Off switch 85/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 87 8. Set the parameters as follows: BATTERY 1 1.Battery type WeCo 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 86/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 88 10. Set the parameters as follows: BATTERY 2 1.Battery type WeCo 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 87/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 89: Weco 5K3Xp Battery Installation

    4.2.3. WeCo 5K3XP battery installation 4.2.3.1. Only one 5K3XP battery tower connected Figure 88 - Single battery tower 88/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 90 The devices to be used are: 3. external HV BOX Figure 89 - HV BOX 4. Battery module Figure 90 - Battery module to be connected in series 89/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 91: 5K3Xp Hv Box And 5K3Xp Battery Modules Communication

    Last battery in the series Connect all the ground masses of the batteries and HV-BOX to the ground system via appropriate terminals. 90/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 92 Figure 91 - Communication connections: HV BOX and first battery module, connection between battery modules, connection between second-last and last battery module in the series 91/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 93: 5K3Xp Hv Box And Inverter Communication

    COM connector of the hybrid inverter, as shown in the figures below. The HV BOX must be grounded using the M5 screw terminals supplied. Figure 93 - Inverter/HV BOX communication cable 92/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 94 Figure 94 - Section of inverter connections Figure 95 - “Screw-in” COM port connection ② ① ③ ⑤ ④ Figure 96 - “Snap-in” COM port connection 93/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 95 HV BOX CAN L (orange wire) of the lithium battery. Figure 97 - “Screw-in” COM interface description Figure 98 - “Snap-in” COM connection diagram 94/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 96: 5K3Xp Power Connections

    The HV BOX must be grounded using the M5 screw terminals supplied. Connect all the grounds to the ground system using the appropriate connector. 95/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 97 Figure 101 - Inverter-side DC power connection with two battery inputs populated 96/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 98: Channel Configuration (Single Weco 5K3Xp Tower)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 97/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 99 (enter password: 0715): 1. Basic settings 2. Advanced settings 3. Production statistics 4. System Info 5. Event list 6. SW Update 98/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 100 2.Battery address 3.Maximum charge (A) 3.Maximum charge (A) 25.00A 50.00A 4.Maximum discharge (A) 4.Maximum discharge (A) 25.00A 50.00A 5.Depth of Discharge 5.Depth of Discharge 99/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 101: 5K3Xp Battery Tower Start-Up

    3 seconds; then a steady GREEN light will confirm that each module is powered on); 7. The HV BOX will end the start-up procedure within 90 seconds by closing the input circuit (the 100/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 102 HV BOX and the inverter, as prolonged standby of the system could result in an imbalance from natural self-discharge. 101/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 103: Installation With Two 5K3Xp Battery Towers

    4.2.3.7. Installation with two 5K3XP battery towers HV BOX 2 HV BOX 1 Battery 1 Batteries N Figure 102 - Two battery towers 102/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 104: Communication Between Hv Box And 5K3Xp Battery Modules

    HV BOX of tower 2; finally, the Inverter/HV BOX communication cable must be inserted in the CAN2-A port of the HV BOX. Figure 103 - Communication connections between battery towers 103/258 Figura 104 - HV BOX connection cable User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 105 The HV BOX must be grounded using the M5 screw terminals supplied. Figure 105 - Inverter/HV BOX communication cable Figure 106 - Section of inverter connections 104/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 106 ② ① ③ ⑤ ④ Figure 107- “Screw-in” COM port connection Figure 108 - “Snap-in” COM port connection 105/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 107 HV BOX CAN L (orange wire) of the lithium battery. Figure 109 - COM interface description Figure 110 - COM connection diagram 106/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 108: 5K3Xp Power Connections

    Identify the two battery towers by assigning the number 1 to the tower connected to channel 1 and number 2 to the tower connected to channel 2. 107/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 109: Channel Configuration (Dual 5K3Xp Weco Tower)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 108/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 110 2. Feed-in limit 3. IV Curve Scan 4. Logic interface 5. Factory reset 6. Parallel settings 7. Reset Bluetooth 8. CT Calibration 9. On-Off switch 109/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 111 8. Set the parameters as follows: BATTERY 1 1.Battery type WeCo 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 110/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 112 10. Set the parameters as follows: BATTERY 2 1.Battery type WeCo 2.Battery address 3.Maximum charge (A) 25.00A 4.Maximum discharge (A) 25.00A 5.Depth of Discharge 6.Save 111/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 113: Start-Up Of Dual 5K3Xp Battery Tower

    3 seconds; then a steady GREEN light will confirm that each module is powered on); 7. The HV BOX will end the start-up procedure within 90 seconds by closing the input circuit (the 112/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 114 HV BOX and the inverter, as prolonged standby of the system could result in an imbalance from natural self-discharge. 113/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 115: 5K3 And 5K3Xp Weco Mixed Installation

    LINK-B of the second-last 5K3 battery to LINK-A of the last 5K3 battery. • • Connect all ground masses of the batteries and HV-BOX to the ground system via appropriate terminals. 114/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 116: Start-Up Of Mixed 5K3Xp And 5K3 Battery Towers

    3. Inverter DC rotary switch set to OFF; 4. Set all batteries, via the side switch, to 1 without switching them on (do not press the round metal button); 115/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 117 HV BOX and the inverter, as prolonged standby of the system could result in an imbalance from natural self-discharge. 116/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 118: Installation Of Azzurro Hv Battery

    4.2.5. Installation of Azzurro HV battery 4.2.5.1. Connecting a single battery tower Figure 113 - Single battery tower 117/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 119 Black START switch BDU communication output（COM-OUT） Battery input（BAT IN） Fuse BDU cascade communication port (Link) Battery output（BAT Out） BDU communication input（COM-IN） Grounding hole Grounding hole 118/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 120 Battery distribution unit Grounding hole Left-side handle Communication output (Link Port Out) Output terminal B+ Communication input (Link Port In) Output terminal B- Right-side handle 119/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 121: Communication Between The Bdu And Battery Modules

    Connect all the ground masses of the batteries and BDU to the ground system via appropriate terminals. • Figure 116 - Communication connections: BDU and first battery module Figure 117 – Terminating resistor of the last battery 120/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 122: Bdu Inverter Communication

    PIN 4 Blue CAN-H PIN 7 PIN 5 White Blue CAN-L PIN 8 PIN 6 Green PIN 7 White Brown PIN 8 Brown 121/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 123 ② ① ③ ④ ⑤ Figure 120 - “Screw-in” COM port connection Figure 121 - “Snap-in” COM port connection 122/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 124 BMS of the CAN L (white-blue wire) lithium battery. Figure 122 - “Screw-in” COM connection diagram Figure 123 - “Snap-in” COM connection diagram 123/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 125: Power Connections

    In this configuration, the positive of the first module and the negative of the first module and the positive and negative of the last battery module will remain free. Figure 125 - Power wiring between battery modules 124/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 126 Figure 126 - Connection cables between BDU and first battery module Figure 127 - Power connection (positive and negative) between BDU and first battery module 125/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 127 Figure 128 - BDU Inverter power cables ② Positive cable connected inverter ① Negative cable connected to BDU Figure 129 - BMS power connection 126/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 128: Channel Configuration (Single Azzurro Tower)

    Basic settings, press the down arrow until the channel configuration item is highlighted. Now press 127/258 the last arrow to the right to access the channel configuration: User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 129 (enter password: 0715): 1. Basic settings 2. Advanced settings 3. Production statistics 4. System Info 5. Event list 6. SW Update 128/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 130 7. Enter the Battery 1 item by pressing the last button on the right of the inverter: 1. Battery 1 8. Set the parameters as follows: BATTERY 1 1.Battery type HV ZBT 5.Depth of Discharge 6.Save 129/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 131 3. The total number of batteries in the tower will appear HV ZBT Automatic Address Number of batteries 4. The configuration will take about 30 seconds, after which the OK message appears. 130/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 132: Installation Of Dual Battery Tower

    4.2.5.6. Installation of dual battery tower Figure 131 - Dual battery tower 131/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 133: Communication Between The Bdu And Battery Modules

    Connect all battery and BDU grounds to the ground system via appropriate terminals. Figure 132 - Communication connections: BDU and first battery module Figure 133 – Terminating resistor of the last battery 132/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 134: Communication Between Bdu 1 And Bdu 2

    Connect the two BDUs from COM-OUT BDU1 to LINK BDU2, as shown in the figure below. The inverter must be connected from BDU2 via the COM-OUT port. Figure 135 – Communication connections between the Azzurro towers 133/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 135: Bdu2 Inverter Communication

    PIN 4 Blue CAN-H PIN 7 PIN 5 White Blue CAN-L PIN 8 PIN 6 Green PIN 7 White Brown PIN 8 Brown 134/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 136 ② ① ③ ④ ⑤ Figure 138 - “Screw-in” COM port connection Figure 139 - “Snap-in” COM port connection 135/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 137 BMS of the CAN L (white-blue wire) lithium battery. Figure 140 - “Screw-in” COM connection diagram Figure 141 - “Snap-in” COM connection diagram 136/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 138: Power Connections

    In this configuration, the positive of the first module and the negative of the first module and the positive and negative of the last battery module will remain free. Figure 143 - Power wiring between battery modules 137/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 139 Figure 144 - Connection cables between BDU and first battery module Figure 145 - Power connection (positive and negative) between BDU and first battery module 138/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 140 Identify the two battery towers by assigning the number 1 to the tower connected to channel 1 and number 2 to the tower connected to channel 2. 139/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 141 Figure 148 - Inverter-side DC power connection with two battery inputs populated 140/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 142: Channel Configuration (Dual Azzurro Tower)

    1. Language 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-Test 6. Channel configuration 7. EPS Mode 8. Communication address 141/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 143 2. Feed-in limit 3. IV Curve Scan 4. Logic interface 5. Factory reset 6. Parallel settings 7. Reset Bluetooth 8. CT Calibration 9. On-Off switch 142/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 144 8. Enter the Battery 2 item by pressing the last button on the right of the inverter: 1. Battery 1 2. Battery 2 143/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 145 8. The total number of batteries in the tower will appear HV ZBT Automatic Address Number of batteries 9. The configuration will take about 30 seconds, after which the OK message appears. 144/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 146: External Communication

    The USB power supply is 5V/1A; It cannot be used to charge Data - USB external devices Power Supply - VBUS Table 7 – Interface description 145/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 147: Drms Interface - Logical Interface

    Logical interface in accordance with the EN50549-1:2019 standard, necessary for interrupting the output power supply within 5 seconds following an instruction received from the interface. 146/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 148 Table 8 – Terminal description Active power Cos(φ) 100% 147/258 Table 9 – Inverter preconfigured for the RRCR power levels (1 closed, 0 open) User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 149 Active Power Power drop rate Cos(φ) < 5 seconds 100% Table 11 - Inverter preconfigured for the RRCR power levels (1 closed, 0 open) 148/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 150: Com Communication - Multifunction

    Refer to the figure below for the RS485 connection, if you want “cascade” monitoring of the inverters. Figure 154 - RS485 connection (monitoring between inverters) 149/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 151 DCT1 Dry Contact1 Option of the electric switch function DCT2 Dry Contact2 VCC communication 12V power supply Table 12 - Interface description 150/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 152: Measurement Of Currents Exchanged With The Grid

    Negative T-phase sensor (L3) Ict_T- Used to connect the T-phase current sensor (L3) Positive T-phase sensor (L3) Ict_T+ Interface Description Table 13 - 151/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 153 This cable can be extended only up to a maximum of 50 metres, otherwise a meter must be used. Make sure to properly insulate the extension connections so as to prevent any problems with low insulation and/or COM port failure. 152/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 154 Figure 158 - Installation diagram of hybrid three-phase inverter with CT 153/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 155: Connecting The Meter

    The sensors connected to the Meter must never be extended (use the cables supplied). Figure 160 - Meter (left), CT sensors (right) 154/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 156 On the inverter side, use the connection port identified as “COM” by connecting PINs 5 and 6 as shown in the figures and tables below. 155/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 157 ② ③ ① ⑤ ④ – “Screw-in” COM interface Figure 162 – “Snap-in” COM interface Figure 163 156/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 158 120 Ohm resistors along the 485 daisy chain: the first to the inverter (between PINs 5 and 6 of the interface), and the second directly to the Meter (PINs 24 and 25). 157/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...

  • Page 159: Measuring The Photovoltaic Production

    Figure 166 - Installation diagram of Hybrid inverter with Meter on exchange and production Figure 167 - Connection of “screw-in” COM serial port with more than one Meter 158/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 160: Configuring The Meter Parameters

    To configure the device in read mode on the exchange, enter the settings menu as shown below: 1. Press SET and the word CODE will appear 159/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 161 Note: In case of error, press “SET” until the digit for thousands is highlighted and then press “→” until only the number “1” appears; at this point repeat the procedure described above. 160/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 162 5. Enter into the following menus and set the parameters indicated: a. CT: i. Press SET to enter the menu ii. Write “40”: 161/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 163: Checking The Correct Installation Of The Meter

    0.8-1.0. If the value is lower, move the sensor to one of the other two phases until the value is between 0.8-1.0. 162/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 164 5. Switch on the Hybrid Inverter, check that the total PV power value (Pt) is in line with the value shown on the inverter's display. 163/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 165: Inverter Mode In Parallel

    4. The total load connected to the LOAD outputs must be less than the total sum of the power outputs of the inverters in EPS mode. 164/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 166 12 V IN_SYN1 Signal synchronisation 1 SYN_GND1 Signal synchronisation GND1 SYN_GND2 Signal synchronisation GND2 IN_SYN2 Signal synchronisation 2 Table 15 - Interface description 165/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 167: Buttons And Indicator Lights

    Red light Connected to the grid Standby (connected to Flashing the grid) Off-Grid Standby (Off-Grid) Flashing Alarm Table 16 - Meaning of lights 166/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 168: Operation

    4. Set the AC differential switch between the inverter's LOAD input and the critical load to ON 5. The inverter should turn on and start running (if all steps have been performed correctly) 167/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...

  • Page 169: Commissioning

    Consult with qualified and authorised personnel to ensure the correct choice Caution NB: Zucchetti Centro Sistemi S.p.A. shall not be held responsible for any harmful consequences resulting from the incorrect setting of the country code. 168/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev.

  • Page 170: Osd Language Options

    4.2.3. Importing of safety parameters The user can modify the safety parameters of the machine via a USB stick, and must copy and modify the values on the USB stick beforehand. To enable this option, contact Zucchetti Centro Sistemi S.p.A. 169/258 User’s Manual 3PH HYD5000-HYD20000-ZSS...
  • Page 171 Columbia Poland-ABCD Columbia-LV Austria Tor Erzeuger 112-120 Saudi Arabia IEC62116 Japan Latvia 003 Switzerland Romania 16-17 Table 18 - List of country codes 170/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 172: Setting The Input Channels

    Input channel 4 → PV input 2 • For parallel strings, set: • Input channel 3 → PV input 1 Input channel 4 → PV input 1 • • 171/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 173: Setting Battery Parameters

    Self-use mode EPS Mode Disable Anti Reflux Disable IV Curve Scan Disable Logic interface Disable Table 19 - Default values for other settings 172/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 174: Main Menu

    Grid(V) S.......***.*V Grid(V) T.......***.*V AC Current R....**.**A AC Current S....**.**A AC Current T....**.**A Down ↓ Frequency.....**.**Hz Battery Information (1) Batt1 (V)......****.*V Batt1 Curr......**.**A 173/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 175 From the main interface, press the “Up” key to enter the page with the photovoltaic settings. Main interface PV Information Up↑ PV1 Voltage....****.*V PV1 Current....**.**A PV1 Power....**.**KW PV2 Voltage....****.*V PV2 Current....**.**A PV2 Power....**.**KW 174/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 176 From the main interface, press the “Back” key to enter the main menu, which has the following 5 options. Main menu 1.Basic settings Back 2.Advanced settings 3.Production Statistics 4.System Info 5.Event list 6.Software Update 175/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 177: Basic Settings

    The user can modify the safety parameters of the machine via a USB stick, and must copy and modify 3. Safety parameters the values on the USB stick beforehand. For more information and/or clarification, contact Zucchetti Centro Sistemi S.p.A. 176/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev.
  • Page 178 If the PV generation (kW) > consumption (kW), the power surplus is stored in the battery (Figure b). - Inverter display in automatic mode Figure 174 177/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 179 178/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 180 Passive mode allows the inverter to see the batteries but not to charge or discharge them. This setting is useful for the initial testing of the inverter. For more detailed information on passive operation, please contact Zucchetti Centro Sistemi S.p.A. 179/258 User’s Manual 3PH HYD5000-HYD20000-ZSS...
  • Page 181 Test 59.S2 OK! ↓ Wait Testing 27.S1... ↓ Wait Test 27.S1 OK! ↓ Wait Testing 27.S2... ↓ Wait Test 27.S2 OK! ↓ Wait Testing 81>S1... 180/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 182 ↓ Press “Down” 59.S1 threshold 253V 900ms ↓ Press “Down” 59.S1: 228V 902ms ↓ Press “Down” 59.S2 threshold 264.5V 200ms ↓ Press “Down” 181/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 183 100ms ↓ Press “Down” 81>.S2 49.9Hz 107ms ↓ Press “Down” 81<.S1 threshold 49.5Hz 100ms ↓ Press “Down” 81<.S1 50.0Hz 105ms ↓ Press “Down” 182/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 184 Battery input 2 Disable Input PV input 1 Down Channel3 PV input 1 Disable Input PV input 2 Down Channel4 PV input 2 Disable 183/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 185 If the PV generation (kW) is normal, but consumption (kW) is lower or zero, the power surplus is stored in the battery (Figure b). - Display with EPS in operation Figure 178 184/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 186: Advanced Settings

    3.IV Curve Scan 4.Logic interface 5.Factory reset 6. Parallel settings 7. Bluetooth Reset 8. CT Calibration 9. On-Off switch 10.Unbalanced support 11.PV priority charging 185/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 187 “Zero feed-in” mode can be enabled to limit the maximum power exported to the grid. The power set is the maximum power to be fed into the grid. 186/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 188 1.Reset Energy Data 2.Clear events Delete the history of total power generated by the inverter. 1.Reset Energy Data Enter password OK Password 0715 187/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 189 ATTENTION!!!!: CT calibration may take several minutes, do not switch off the inverter while it We recommend that you consult with ZCS technicians before enabling this function. is performing this operation 188/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 190 12. Auxiliary contact This function allows the dry contacts in the COM port to be managed. 14. Active battery This function must always be enabled. 189/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 191: Event List

    After installation, it is recommended to check that all the settings have been set correctly. 4.System Information 1.Inverter Info 2.Battery Info 3.Safety Parameters 4.Debug info 1.Inverter Info Inverter Info Serial number Power level Safety Firmware version 190/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 192 IV Curve Scan Down↓ Inverter Info Logic interface Default PV time Default QV time Power factor Down↓ Inverter Info Zero feed-in limitation Insulation resistance 191/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 193 Min discharge voltage (V) 3.Safety Parameters Safety parameters (1) OVP 1 OVP 2 UVP 1 UVP 2 Down Safety parameters (2) ↓ OFP 1 192/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 194: Energy Statistics

    PV ......***KWH Load ......***KWH Export ......***KWH Import.......***KWH Charge.......***KWH Discharge....***KWH Down Month ↓ PV ......***KWH Load ......***KWH Export ......***KWH Import.......***KWH Charge.......***KWH Discharge....***KWH Down Year ↓ 193/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 195 PV ......***KWH Load ......***KWH Export ......***KWH Import.......***KWH Charge.......***KWH Discharge....***KWH Down Life ↓ PV ......***KWH Load ......***KWH Export ......***KWH Import.......***KWH Charge.......***KWH Discharge....***KWH 194/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 196: Software Update

    4.3.6. Software Update On first installation, all Zucchetti hybrid inverters must be updated to the latest firmware version found in the www.zcsazzurro.com website, unless the inverter is already updated to the version on the website or to a later version (see image below).
  • Page 197 To check the current version of the system update, go to System Info > Software Version. 196/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 198: Technical Data

    5. Technical data 5.1. 3PH HYD5000-HYD8000-ZSS technical data 197/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 199: 3Ph Hyd10000-Hyd20000-Zss Technical Data

    5.2. 3PH HYD10000-HYD20000-ZSS technical data 198/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 200: Troubleshooting

    Are the communication system and display free of damage? If all these requirements are met, proceed with the steps for viewing any errors. The 3PH HYD5000-HYD20000-ZSS inverters comply with the IEC 62109-2 standard for earth alarm Ground connection error fault monitoring.
  • Page 201 GridOVPInstant2 of grid 2 support ID010 VGridLineFault Grid voltage error ID011 InvOVP Inverter overvoltage ID012 Error HwADFaultIGrid measurement of the grid current ID017 200/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 202 ID042 fixed immediately. Ground fault Check the AC-side of the PE output for PEConnectFault grounding ID043 201/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 203 3 ID061 RMS bus voltage is not Internal inverter errors. Check whether VbusRmsUnbalance balanced the inverter is updated to the latest ID065 202/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 204 If the Instantaneous output errors still occur, contact technical SwOCPInstant current protection support. ID083 BuckBoost software SwBuckBoostOCP flow ID084 203/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 205 AC frequency is too Make sure that the grid frequency and FreqDerating high. voltage are within the acceptable range ID114 204/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 206 ID145 contact technical support WiFi error Check the Wi-Fi input of the inverter. WifiFault Switch it off, wait 5 minutes and switch ID146 205/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 207 Forced shutdown The inverter has undergone a forced ForceShutdown shutdown, check that the ON/OFF ID161 206/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 208 ID179 BMS low temperature BMS UTP alarm ID180 BMS overload warning BMS OCP when charging discharging ID181 short-circuit BMS Short alarm ID182 207/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 209: Uninstalling

    7.4. Disposal Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, which does not take place according to the regulations and standards in force in the country of installation. Where present, the symbol of the crossed-out wheeled bin indicates that the equipment, at the end of its useful life, must be disposed of separately from household waste.

  • Page 210: Monitoring Systems

    2) Remove the cover for accessing the Wi-Fi connector on the bottom of the inverter by unscrewing the two cross-head screws (a), or by unscrewing the cover (b), as shown in the figure. 209/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00...

  • Page 211: Configuration

    Configuration of the Wi-Fi adapter requires the presence of a Wi-Fi network near the inverter in order 8.1.2. Configuration to achieve stable transmission of data from the inverter adapter to the Wi-Fi modem. 210/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 212 Figure 181 – Wi-Fi network search on iOs smartphone (left) and Android (right) Note: Disconnect from any Wi-Fi networks to which you are connected by removing automatic access. 211/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 213 3) If you are using a second-generation Wi-Fi adapter, you will be prompted for a password to connect to the inverter's Wi-Fi network. Use the password found on the box or on the Wi-Fi adapter. 212/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 214 Note: the Access Point is not able to provide internet access; confirm to maintain the Wi-Fi connection, even if internet is not available 213/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 215 Check that the Inverter Information fields are filled in with the inverter information. The language of the page can be changed using the command in the top right-hand corner. 214/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 216 Note: check that the signal strength is greater than 30%, if not, bring the router closer or install a repeater or signal amplifier. Click Next. 215/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 217 Also check that the box below the password is set to Enable. 216/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 218 9) Click “Next” again without ticking any of the options relating to the adapter security. Figure 191 - Screen for setting the security options (3) 217/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 219 12) Manually close the web page with the Close key on the PC or remove it from the background of the telephone. Figure 193 - Successful configuration screen 218/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 220: Check

    Status of LEDs present on the adapter NET (left LED ): off COM (central LED): steady on READY (right LED): flashing on Figure 195 – Initial status of LEDs 219/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 221 The adapter can only be reset when the inverter is switched on. Figure 197 – Reset button on the Wi-Fi adapter 220/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 222: Troubleshooting

    Check that the Wi-Fi symbol is present in the top right-hand corner of the inverter's display (steady or flashing). Figure 199 – Icons on the display of LITE single-phase inverters (left) and three-phase or hybrid inverters (right) 221/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 223 To make sure that the problem lies in the home router and to exclude problems with the Wi-Fi adapter, configure the adapter using the Wi-Fi hotspot function on your smartphone as a reference wireless network. 222/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 224 Go to the Settings menu > Personal Hotspot and turn on the Personal Hotspot option. The hotspot is now enabled. To change the password of the Wi-Fi network, select Wi-Fi password from the personal hotspot menu. 223/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 225 80 (direct from the network to external users). 224/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 226: Ethernet Adapter

    Then insert the network cable network into the appropriate slot inside the card and tighten the ring nut and cable gland to ensure a stable connection. 225/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 227 5) Connect the other end of the network cable to the ETH output (or equivalent) of the modem or a suitable data transmission device. 226/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 228: Check

    Status of LEDs present on the adapter NET (left LED ): off COM (central LED): steady on SER (right LED): flashing on Figure 207 – Initial status of LEDs 227/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 229: Troubleshooting

    Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00). 228/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 230: Adapter

    All inverters compatible with the adapter must be installed. However, the procedure is quicker and 8.3.1. Installation easier as there is no need to open the front cover of the inverter. 229/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 231 Figure 211 - Slot for the 4G adapter and ensure correct contact between the two parts. Secure the 4G adapter by tightening the two screws inside the package. 230/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 232: Check

    1) Initial status: Status of LEDs present on the adapter NET (left LED ): off COM (central LED): flashing on SER (right LED): flashing on 231/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 233 1) Irregular communication with inverter Status of LEDs present on the adapter NET (left LED): on COM (central LED ): off SER (right LED): on 232/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 234 SIM will use a different network or will limit the data transmission speed). Ensure that the installation location is suitable for 4G signal transmission and that there are no obstacles that could affect data transmission. 233/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 235: Datalogger

    ZSM-WIFI ZSM-ETH ZSM-4G Datalogger 4-10 Inverters Datalogger up to 31 Inverters 234/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 236 All these devices carry out the same function, i.e. they transmit data from the inverters to a web server via the “Azzurro System” app or the to allow remote monitoring of the system either “www.zcsazzurroportal.com” website. 235/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 237: Electrical Connections And Configuration

    B1 inputs of the next inverter. Some inverters have both an RS485 terminal block and RJ45 plugs. This is shown in detail in the figure below. 236/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 238 Non è possibile visualizzare l'immagine collegata. Il file potrebbe essere stato spostato, rinominato o eliminato. Verificare che il collegamento punti al file e al percorso corretti. Figure 222 – Connecting the serial line via the communication connector for 3PH HYD5000-HYD20000-ZSS inverters 237/258 User’s Manual 3PH HYD5000-HYD20000-ZSS...
  • Page 239 Figure 224 – Connecting the serial line via the communication connector for 3PH HYD5000-HYD20000-ZSS inverters a. Position the dip switches of the last inverter in the daisy chain connection as shown in the figure below to activate the 120 Ohm resistor and close the communication chain.

  • Page 240: Zsm-Datalog-04 And Zsm-Datalog-10 Devices

    To configure the datalogger via Wi-Fi, please refer to the chapter on monitoring systems, as 8.4.4. WI-FI CONFIGURATION the configuration is similar to that of any type of Wi-Fi adapter. 239/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 241: Ethernet Configuration

    Note: Disconnect from any Wi-Fi networks to which you are connected by removing Figure 228 - Wi-Fi network search on iOs (left) and Android (right) smartphone automatic access. 240/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 242 Note: the Access Point is not able to provide internet access; confirm to maintain the Wi-Fi connection, even if internet is not available. 241/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 243 The status screen will open, showing the datalogger information such as serial number and firmware version. Check that the fields relating to the Inverter Information are filled in with the information of all the inverters connected. 242/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 244 9) Now click on the Start button to start the configuration wizard. Figure 234 – Screen for starting (1) the Setup Wizard Check the “Cable Connection” option and then click “Next.” 243/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 245 Make sure that the “Enable” option is selected to automatically obtain the IP address from your router, then click Next. Figure 236 – Screen for automatically obtaining the IP address (5) Click on Next without making any changes. 244/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 246 The screen will prompt you to manually close the page; close the page from the background of your phone or from the close button on your PC. 245/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 247: Checking That The Datalogger Has Been Configured Correctly

    • Check Wireless STA mode (if the datalogger has been configured via Wi-Fi) - Router SSID > Router name 246/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 248 Figure 241 – Main screen of status and checking of correct configuration Figure 242 - Main screen of status and checking of correct configuration 247/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 249 Close the web page and enter the Status page again. At this point, the configuration procedure can be repeated again. Figure 243 – Reset screen 248/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 250: Zsm-Rms001/M200 And Zsm-Rms001/M1000 Devices

    The usable ports are indicated below. LAN cable connection port RS485 cable connection port Battery pack Power supply connection port connection port Figure 244: Back of Datalogger 249/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 251: Connecting The Datalogger To The Inverters

    8.4.7.5. Connecting the LM2-485 PRO cell irradiation and For proper installation, both the sensor signal and power cables must be connected. temperature sensor to the datalogger 250/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 252 For longer distances, a connection to the signal side of the datalogger is recommended, and a connection to the +12V power supply via an external power supply unit. 251/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 253: Configuring The Datalogger

    A window will open where you can search for each type of device connected to the Datalogger, after indicating the range of addresses associated with the relative devices. 252/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 254 Once this operation has been completed, update the new configuration by clicking “Confirm,” which will allow you to register the devices associated with the datalogger. 253/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 255: Configuring The Datalogger On The Zcs Azzurro Portal

    Enter the serial number (S/N) of the datalogger and click “Check RMS”. If the datalogger has been configured correctly, a screen will open where you can enter the required information relating to the field to be installed. 254/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 256: Network Configuration

    By entering the credentials: username = admin and password = admin, you can change the configuration from dynamic to static by selecting the network window (see blue arrow) and then the “STATIC” option (see green arrow). 255/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 257: Local Monitoring

    7 days. It is also possible to view alarms, and other information such as temperature, peak daily power, CO gains and savings. Below is an example of a local monitoring page. 256/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...
  • Page 258 Figure 245: Example of local monitoring page 257/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

  • Page 259: Warranty Terms And Conditions

    To view the Warranty Terms and Conditions offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. 258/258 User’s Manual 3PH HYD5000-HYD20000-ZSS Rev. 1.3 07/04/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 13/11/2020 - Application: GID...

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