Smithco Spray Star 3182D Manual
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Smithco Spray Star 3182D Manual

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TeeJet Aeros/DynaJet
TeeJet Radion/DynaJet
Product Support:
Spray Star 3180
Truck Model 30-000-E
TeeJet Radion
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
Parts & Service
8140 3182D
®
TeeJet
®
3185D/3186D
®
3187D/3188D
®
productsupport@smithco.com
744 3184D
SN: 300G612

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Summary of Contents for Smithco Spray Star 3182D

  • Page 1 Parts & Service Spray Star 3180 Truck Model 30-000-E TeeJet Radion 8140 3182D ® TeeJet 744 3184D ® TeeJet Aeros/DynaJet 3185D/3186D ® TeeJet Radion/DynaJet 3187D/3188D ® SN: 300G612 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Spray Systems ........58-99 3182 System ..........58-59 Introduction ................ 1 Plumbing 3184 System Plumbing..........60-61 General Safe Practices............2 3182 TeeJet Radion Wiring ..........62 ® Specifications ..............3 3184 TeeJet 744A Wiring ..........63 ® Optional Spray Equipment..........3 Plumbing 3185/3186/3187/3188.........64-65 Service ..........4-11 3187/3188 Rear Module Mount ........

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The machine serial number is located on the righthand side tank support. Refer to engine manual for placement of engine serial number.

  • Page 4: General Safe Practices

    17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 3180 WEIGHTS AND DIMENSIONS Length 128" (3.3m) Width 72" (1.8m) Width w/ Booms Open 20' - 260" (6.6m) 18' - 240" (6.1m) Height w/ Roll Bar 84" (2.1m) Height w/ Booms Folded 20' - 136" (3.5m) 18' - 110"(2.8m) Wheel Base 68"...

  • Page 6: Service

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 3180 has 8 grease fittings.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not over- fill. Use a high quality detergent oil classified "For Service use API classification SJ or higher" oil. Use no spe- cial additives with recommended oils.

  • Page 8: Wheel Creep

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge.”...

  • Page 9: Adjustments

    ADJUSTMENTS SPRAY PUMP WITH BELT Located to the right of the engine. The belt should have approximately " (13mm) of deflection in the center of the top strand. SAFETY INTERLOCK SWITCH To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch, with the ignition switch OFF.
  • Page 10 ADJUSTMENTS SPRAY BOSS CONTROL Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelera- tor. The accelerator pedal must be used to maintain this speed.

  • Page 11: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 12 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 13: Storage

    STORAGE To prevent damage from freezing, pour window washer fluid into spray sys- tems tank and operate pump to circulate mix through gun and hose back to tank. Open boom control to circulate through rest of spray system. 1. Clean the exterior surfaces of the engine. 2.

  • Page 14: Diagrams

    WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White Use dielectric grease on all electrical connections.
  • Page 15 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 20-730-01 GPS Antenna (part of speedometer) 30-356 GPS Speedometer 33-084 Magnetic Coil 32-637 LED Lights 33-509 Cruise Foot Switch 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Letter Code Chart Center Inside Outside Bottom...
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-156 Hydraulic Hose 30-091 Hydraulic Hose 15-301 Orbital 30-094 Hydraulic Hose 15-839 Steering Hydraulic Cylinder 14-531 Seal Kit 18-171 Seal Loc Adapter 30-025 Oil Tank 13-747 Filler Breather 13-586-03 Neck 8833-9 1" Suction Hose 18-222 Hose Clamp 8833-17...

  • Page 18: Parts

    BODY & FRAME DRAWING...
  • Page 19 - 13 x 1 HNFL-12-13 Flange Whiz-loc Nut, - 13 16-557 Square Cap 30-095 318 Gallon Tank (Fiberglass) 25-372 Decal, Smithco 4" Star 30-016 Decal, Spray Star 3180 16-953 16" Hinged Lid Well 16-953-01 Gasket for Lid 16-169 Strainer Basket...

  • Page 20: Nose Cone

    NOSE CONE DRAWING...
  • Page 21 PART# DESCRIPTION QUANTITY 76-364 Square Boot HNJ-58-18 Jam Nut, - 18 13-726 Center Cap 27-077 Decal, Smithco Round 13-718 15" Steering Wheel 76-362 Mini Tilt Steering(includes * items) HB-516-18-150 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 48-187...

  • Page 22: Seat/Control Panel

    SEAT PANEL DRAWING...
  • Page 23 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-198-03 Seat Belt 30-358 Seat Panel - Fiberglass 30-371 Cup Holder Panel 15-719 Decal, Speed Control HSD-8-075 Drill Screw, #8 - 32 x 15-781 Cup Holder 10-120 Spray Boss Handle HB-716-14-100 Hex Bolt, - 14 x 1 HNTL-716-14 Nylon Lock Nut,...

  • Page 24: Steering Orbital Drawing

    ORBITAL DRAWING REF# PART# DESCRIPTION QUANTITY 76-362 Mini Tilt Steering 15-844 Tilt Steering Spacer 48-187 Stub Shaft 31-056 Tilt Steering Plate 31-057 Steering Spacer 15-301 Orbital 18-306 Straight Thread Connector 7-867 Connector, SAE #6 HBM-6-1-16 Metric Hex Bolt, M6-1-16 HWLM-6 Metric Lock Washer, M6 HB-516-18-150 Hex Bolt,...

  • Page 25: Fuel Tank

    FUEL TANK DRAWING REF# PART# DESCRIPTION QUANTITY HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 30-321 Tank Mount 32-641 Tank Mount Plate 30-336 Tank Mount Plate HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, 32-531 20 Gal.

  • Page 26: Foot Pedal Linkage

    FOOT PEDAL LINKAGE DRAWING...
  • Page 27 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-692 Pedal Relay 31-055 Linkage Rod 21-462 Ball Joints HN-516-24 Hex Nut, - 24 10-163 Forward Foot Pedal 48-066 Pedal Grip HSTP-516-18-075 Phillips Machine Screw, -18 x HNFL-516-18 Flange Whiz-loc Nut, 76-296 Pedal Mount 18-234...

  • Page 28: Spray Boss Linkage

    LINKAGE DRAWING...
  • Page 29 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-781 Drink Cup Holder 30-371 Cup Holder Panel 10-120 Speed Boss Handle 30-370 Spray Boss Mount HB-14-20-150 Hex Bolt, 1/4 - 20 x 1-1/2 HNFL-14-20 Flange Whiz-loc Nut, 1/4-20 HB-516-18-100 Hex Bolt, -18 x 1 HW-516 Flat Washer, HNTL-516-18...
  • Page 30 FRONT AXLE DRAWING...

  • Page 31: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin, 33-073-02 Dust Cap 30-071 Hub Assembly (includes * items) HNAR-100-14 Slotted Jam Nut, 1 - 14 30-070 Left Spindle 33-086 Flange Bushing HG-14-28-180 Grease Fitting, -28 x 180° 20-617 Shock Absorber HB-58-11-300 Hex Bolt,...
  • Page 32 OIL TANK DRAWING...

  • Page 33: Oil Tank

    OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-025 Oil Tank 13-586-02 Bottom Gasket 13-586-03 Fuel Tank Neck HSM-10-32-063 Machine Screw, #10-32 x HWL-10 Lock Washer, #10 13-586-01 Cap Gasket 13-747 Filler Breather 18-397 90° Hose Barb Fitting 18-396 Reducer 72-146 Oil Filter Assembly 60-334...
  • Page 34 SEAT PANEL DRAWING...

  • Page 35: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM 10-32-112 Machine Screw, #10-32 x 1 HNFL-10-32 Flange Whiz-loc Nut, #10-32 15-437 Rubber Latch 30-307 Latch Mount 30-308 Engine Cover (Fiberglass) 27-055 Flush Hinge HSM 10-32-100 Machine Screw, #10-32 x 1 HNFL-10-32 Flange Whiz-loc Nut, #10-32 30-362...
  • Page 36 ENGINE DRAWING...

  • Page 37: Engine

    ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY HBM-10-1.25-30 Hex Bolt, #10 - 1.25 x 30 HWLM-10 Lock Washer, #10 30-206 Pulley Radiator Kit 32-521 57HP Kubota Gas Engine 32-521-06 Air Cleaner 32-521-07 Primary Filter 32-521-08 Secondary (inner)Filter HB-716-14-300 Hex Bolt, - 14 x 3 HW-716 Flat Washer,...

  • Page 38: Hydrostatic Pump

    HYDROSTATIC PUMP DRAWING...
  • Page 39 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-200 Hex Bolt, -16 x 2 HW-38 Flat Washer, HN-38-16 Hex Nut, - 16 30-082 Idler Arm HG-14-28-180 Grease Fitting, - 28 x 180° HMB-12-14 Machine Bushing, x 14GA 48-109 Spring 14-266 Ball Bearing 18-270 Oilite Bushing...

  • Page 40: Cooler And Exhaust

    COOLER AND EXHAUST DRAWING...
  • Page 41 COOLER AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-275 Hex Bolt, - 16 x 2 HNFL-38-16 Flange Whiz-loc Nut, - 16 30-043 Oil Cooler Cover 60-406 Spacer 30-105 Thermal Transfer Heat Exchanger 18-107 Pipe Thread Reducer 18-402 Hose Barb, x 90°...

  • Page 42: Rear Wheel Drive

    REAR WHEEL DRIVE DRAWING REF# PART# DESCRIPTION QUANTITY 18-394 Elbow 18-301 Straight Thread Elbow 30-099 Auburn Wheel Drive 30-100 Micro Spring Hydraulic Brakes 30-101 Eaton 2000 Series Hydraulic Motor 30-101-11 Seal Kit 17-615 Boom Tube 17-614 Boom Spacer HB-516-18-100 Hex Bolt , - 18 x 1 HW-516-18 Flat Washer,...

  • Page 43: Spray Pump

    SPRAY PUMP DRAWING REF# PART# DESCRIPTION QUANTITY 30-326 Valve Mount 18-372 3-Way Valve 18-372-01 Handle 16-180 Quick Coupler Male 16-935 Quick Coupler Cap 16-156 Elbow 16-161 Fitting 16-998 Hypro Pump 16-880 Close Nipple 18-390 16-182 90° Elbow 10-389 Plug 16-825 Hex Bushing 33-480 Pressure Switch...

  • Page 44: Spray Tank

    TANK DRAWING...
  • Page 45 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-095 318 Gallon Tank (fiberglass) HB-38-16-175 Hex Bolt, - 16 X 13/4 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 30-051 Rear Tank Mount 8828-16 Foam Tape HB-38-16-300 Hex Bolt, - 16 x 3 HW-38 Flat Washer, HNTL-38-16...

  • Page 46: Turbo Quad Agitator

    TURBO-QUAD AGITATOR REF# PART# DESCRIPTION QUANTITY 18-510 Mini Eductor 16-288 Reducer, 16-158 Close Nipple, 16-157 Female Pipe Thread Tee, 16-172 Nylon Nipple, NPT x 3...

  • Page 47: Hypro ® Pump

    16-998 HYPRO PUMP ® WHEN SERVICING THE SPRAY PUMP OR FILTER, ALL CONTROL VALVES MUST BE SHUT OFF IF THERE IS LIQUID IN THE TANK. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-998-03 Impeller Nut 16-966-16 Impeller 16-966-11 16-998-04 O-Ring...

  • Page 48: Orbital

    15-301 ORBITAL DRAWING...
  • Page 49 15-301 ORBITAL PARTS LIST REF # PART # DESCRIPTION QUANTITY Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin Spool...

  • Page 50: Eaton Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...

  • Page 51: Eaton Motor

    30-101 EATON MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 30-101-01 Shaft and Bearing Kit ( splined 13T) Seal Exclusion Seal Shaft Seal Back Up Ring 30-101-02 Bearing Housing Shaft Face Seal 30-101-03 Wear Plate 30-101-04 Main Drive 30-101-05 Geroter 30-101-06 Valve Plate 14-207 Valve Drive 14-208...

  • Page 52: Hydrostatic Pump

    30-102 EATON PUMP DRAWING...
  • Page 53 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-16 Valve Plate (CW Rotation) 33-058-26 Bearing (Press Fit) Back Plate Assembly Relief Valve S/A O-Ring Molded O-Ring 33-058-38 Inner Ring Gerotor 33-058-39 Outer Ring Gerotor 33-058-35 Charge Pump Adapter Assembly 33-058-46 Bearing (Press Fit) Hex Bolt and Washer...
  • Page 54 30-102 EATON PUMP DRAWING...
  • Page 55 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-02 Jam Nut 33-058-42 Washer Seal Washer Retaining Ring 33-058-10 Thrust Race 33-058-11 Thrust Bearing 33-058-31 Washer 33-058-52 Shaft Seal Retaining Ring 33-058-28 Drive Shaft Housing Assembly 33-058-18 Bearing (Press Fit) 33-058-33 Plug S/A O-Ring...

  • Page 56: Auburn Power Wheel

    30-099 AUBURN POWER WHEEL DRAWING ®...
  • Page 57 30-099 AUBURN POWER WHEEL PARTS LIST ® REF# PART# DESCRIPTION QUANTITY Coupling Input Shaft Spindle 4 † 30-099-02 Boot Seal 5*† 30-099-06 Oil Seal Bearing Cone Bearing Cup Wheel Hex Bolt Hex Head Hex Bolt (Grade 8) 6-12 Flat Washer 6-12 Bearing Cone 13*†...

  • Page 58: Disc Brake

    30-100 BRAKE DRAWING...
  • Page 59 30-100 BRAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY Cap Screws Retaining Ring Retaining Ring Bearing 5*† Oil Seal Pressure Plate 7*†‡ Case Seal 8† O-ring 9† Back-up Ring Piston 11† O-ring 12† Back-up Ring O-ring 14‡ Stator Disc 15‡ Rotor Disc 16‡...

  • Page 60: Spray Systems

    3182 PLUMBING DRAWING ® (RADION 8140) 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring Boom Left Hose Center Hose Right Hose 9032-138 9032-96 9032-134 9032-148 9032-96 9032-144...
  • Page 61 3182 PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose 85" 18-222 Hose Clamp 15-746 #50 - 90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 15-808 #50 Straight Hose Barb 20-689 Valve Bracket 15-870 #50 1 Hose Barb...

  • Page 62: 3184 System Plumbing

    3184 PLUMBING DRAWING ® (TEEJET 744 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring Boom Left Hose Center Hose Right Hose 9032-138 9032-96 9032-134 9032-148 9032-96 9032-144...
  • Page 63 3184 PLUMBING PARTS LIST ® (TEEJET 744 REF# PART# DESCRIPTION QUANTITY 15-739 #75 x 90° x 1 Hose Barb 15-741 #75 Series Clamp 15-780 Poly Hex Plug HB-38-16-500 Hex Bolt, - 16 x 5 HNFL-38-16 Flange Whiz-loc Nut, - 16 15-737 Flanged Strainer 16-968-03...

  • Page 64: 3182 Teejet ® Radion Wiring

    3182 SYSTEM WIRING [RADION 8140] ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-697-02 Wire Harness 15-743...

  • Page 65: 3184 Teejet ® 744A Wiring

    3184 SYSTEM WIRING [TEEJET 744 ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-688-07 Circuit Board 20-688-08 Gauge Elbow 20-782 Rain Cover 20-727 Mount Bracket 20-540 Ram Mount Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter...

  • Page 66: Plumbing 3185/3186/3187/3188

    3185/3186/3187/3188 PLUMBING DRAWING 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring Boom Left Hose Center Hose Right Hose 9032-138 9032-96 9032-134 9032-148 9032-96 9032-144...
  • Page 67 3185/3186/3187/3188 PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose x 85" 18-222 Hose Clamp 15-746 #50 90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 20-689 Valve Bracket 15-808 #50 Straight Hose Barb 8897-24 " Discharge Hose x 24" 18-116 Hose Clamp 16-998...

  • Page 68: 3187/3188 Rear Module Mount

    3187/3188 MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz-loc Nut, Center Boom Mount HB-516-18-100 Hex Bolt, -18 x 1 17-614 Boom Spacer HNTL-516-18 Nylon Lock Nut, 20-555 U-Hex Bolt HNFL-12-13...

  • Page 69: 3187/3188 Dynajet Wiring

    3187/3188 DYNAJET WIRING REF# PART# DESCRIPTION QUANTITY 20-670-06 DynaJet 7120 Console Console Extension Cable DynaJet Interface Harness 20-670-07 DynaJet HF Interface CAN Extension Cables 20-670-05 DynaJet HF Driver 20-670-04 Pressure Sensor Pressure Sensor Cable Boom Harness Terminator, Female (Start) 20-670-08 Terminator, Male (End) 20-670-01 Left Nozzle Harness...

  • Page 70: 3185/3186 Rear Module Mount

    3185/3186 MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount 17-559 Break-Away Mount 20-796 Bracket Cover 20-795 LH Driver Module Bracket HB-516-18-150 Hex Bolt, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 20-794 Module Cover Bracket 10-625 Module Mount Bracket 16-557...
  • Page 71 NOTES...

  • Page 72: 3185/3186 Aeros Wiring

    DYNAJET WIRING FOR 3185/3186 REF# PART# DESCRIPTION QUANTITY DynaJet IUC7140 Module Harness, IC7140 to IC35 Cable, Pressure Sensor 20-670-04 Pressure Sensor CAN Extension Cable 20-670-08 CAN Terminator End RIght Harness, DJ Driver Center Harness, DJ Driver Left Harness, DJ Driver CAN Terminator Start 20-670-05 DynaJet Driver...

  • Page 73: 3185/3186 Dynajet Wiring

    AEROS WIRING FOR 3185/3186 REF# PART# DESCRIPTION QUANTITY RAM Mount Aeros Harness w/ ISO CAN 32-709 RAM Base 20-868-03 Aeros Console 20-736-01 Antenna Cable 20-767 RX720 Receiver 20-686-02 Switch Box Power Cable 20-670-04 Pressure Sensor 20-684 Flow Meter Terminator, Male Terminator, Female DynaJet Interface Boom Harness 20-806...

  • Page 74: Control Mounts

    CONTROL MOUNTS TEEJET 744 RADION 8140 STAR COMMAND I...
  • Page 75 CONTROL MOUNTS STAR COMMAND II REF# PART# DESCRIPTION QUANTITY 32-528 Control Cover 32-524 744 Control Mount 20-688-02 744 Console 20-540 RAM mount 20-697-01 Radion Console 32-709 RAM Base GPS Speed Sensor 20-670-06 DynaJet Console for Star Command I Aeros RAM Mount 32-691 Aeros Mount Spacer 32-690...

  • Page 76: Regulator Valve

    20-817 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY Motor, 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 77: Regulator Valve

    20-785 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor, 6RPM 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 78: Manifold Ball Valve

    15-743 MANIFOLD BALL VALVE REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...

  • Page 79: 15-737/14-628 Flanged Strainer

    15-737/14-628 FLANGED STRAINER REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 Mesh Screen...

  • Page 80: Agitation Strainer

    14-801 FLANGED STRAINER ASSEMBLY WITH 80 MESH REF# PART# DESCRIPTION QUANTITY QC Strainer Head 14-801-01 Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer 14-801-02 Viton O-ring 15-553-01 Retaining Clip 15-553-02 Viton O-ring...

  • Page 81: Qc Strainer

    14-607 QC STRAINER ASSEMBLY WITH 100 MESH REF# PART# DESCRIPTION QUANTITY QC Strainer Head 14-801-01 Bowl Strainer QC Retaining Clip 14-609 100 Mesh Strainer 14-801-02 Viton O-ring 15-553-01 Retaining Clip 15-553-02 Viton O-ring...

  • Page 82: 20' Hd Boom

    17-580 20' HEAVY BOOM...
  • Page 83 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNFL-38-16...
  • Page 84 17-580 20' BOOM DRAWING...
  • Page 85 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim, 13" HB-12-13-300 Hex Bolt, - 13 x 3 HNTL-12-13 Nylon Lock Nut,...

  • Page 86: 20' Hd Boom 3182/3184 Plumbing

    17-580 20' HD BOOM 3182/3184 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...

  • Page 87: 20' Hd Boom3187 Plumbing

    17-580 20' HD BOOM 3187 PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 88: 20' Hd Boom 3186 Plumbing

    17-580 20' HD BOOM 3186 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 89: 18' Hd Boom 3185 Plumbing

    17-585 18' HD BOOM 3185 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 90: 18' Hd Boom

    17-585 18' HD BOOM DRAWING...
  • Page 91 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts)
  • Page 92 17-585 18' HD BOOM DRAWING...
  • Page 93 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13" HB-12-13-300 Hex Bolt, - 13 x 3...

  • Page 94: 18' Hd Boom 3182/3184 Plumbing

    17-585 18' HD BOOM 3182/3184 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose, " x 2 "...

  • Page 95: 18' Hd Boom 3188 Plumbing

    17-585 18' HD BOOM 3188 PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 96: Boom Hinge

    HINGE ASSEMBLED 2 HINGE ASSEMBLIES PER BOOM *17-632-K Boom Hinge Complete REF# PART# DESCRIPTION QUANTITY 30-185 Arm Pivot Hinge (part of boom) HG-14-28-180 Grease Zerk (part of boom) 9026-2 Rubber Duct Hose, 2" 17-527 Boom Hinge 17-539 Compression Spring 17-540 Tapped Bolt HW-34 Flat Washer,...
  • Page 97 NOTES...
  • Page 98 3187/3188 NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton O-ring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...

  • Page 99: 3187/3188 Nozzle Assembly

    3187/3188 NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 100: Standard Nozzle Assembly

    33-506 STANDARD NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...

  • Page 101: 3185/3186 Nozzle Assembly

    20-807 NOZZLE 3185/3186 REF# PART# DESCRIPTION QUANTITY 20-807-01 e-Chemsaver 20-673-09 12V Coil Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 20-838 Cap - Gray 20-837 Turbo Twinjet Nozzle Tip, Cap & Gasket - Gray 16-800 Viton Gasket 16-802...

  • Page 102: Accessories

    30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 103 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lock Washer, HN-14-20...
  • Page 104 ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flex-guard 8919-144 10GA Red Wire 144" 8854 Fork Terminal 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 Hex Nut , - 24...

  • Page 105: Hose Reel

    30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc, 17 " 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 ", Crank Side HWL-516 Lock Washer, HB-516-18-075...

  • Page 106: Hose Reel Installation

    HOSE REEL MOUNT DRAWING...

  • Page 107: Electric Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-249 Barb Fitting 16-129 Manual Crank Hose Reel 16-982 Electric Hose Reel HB-516-18-150 Hex Bolt, -18 x 1 HNTL-516-18 Nylon Lock Nut, - 18 16-295 Hose Fitting, 9032-110 Black Hose, " x 110" 18-040 Hose Clamp 15-749...

  • Page 108: Foam Marker Installation

    30-375 FOAM MARKER DRAWING...

  • Page 109: Foam Marker Parts List

    30-375 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-175 Bolt, -18 x 1 (part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) 30-110 Mount Bracket (part of machine) HN-14-20-075 Hex Bolt, -20 x HBFL-14-20 Flange Lock Nut, 14-291-04 Tank Bracket 14-291-02...
  • Page 110 30-375 FOAM MARKER DRAWING Ref 10 RH 2-wire Switch Ref 8 LH 7-wire Switch...
  • Page 111 30-375 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-03 Compressor 15-507 Tubing -Blue and white HSM-10-32-075 Machine Screw, #10-32 x 3/4 HNFL-10-32 Flange Whiz-loc Nut, #10-32 20-769 Mount Bracket 14-699 Male Coupler 14-291-09 Blue Fly Nut 14-702 Red Washer 15-504-04 Foam Marker Wiring Harness 32-574...
  • Page 112 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 113 30-375 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp INSTALLATION INSTRUCTIONS 1. Slide hose clamp onto drop tube of foam nozzle and attach restricter bell. 2.
  • Page 114 14-291 FOAMER REPLACEMENT PARTS...
  • Page 115 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...

  • Page 116: Foamer Regulator Valve

    FOAMER FLOW REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 14-284-13 Flow Regulating Valve 14-699 Male Coupling 15-507 Tubing 20-769 Regulating Valve Bracket 14-702 Red Washer 14-291-09 Replacement Blue Wing Nut...

  • Page 117: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...

  • Page 118: Fresh Water Tank - Rear Mount

    30-006 FRESH WATER TANK - REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 119: Fresh Water Tank - Front Mount

    20-758 FRESH WATER WASH TANK DRAWINGTANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-757 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 120: Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 121: 26Gal Rinse Tank

    30-350 26 GALLON WASH TANK REF# PART# DESCRIPTION QUANTITY HB-38-16-300 Hex Bolt, - 16 x 3 HW-38 Flat Washer, HNFL-38-16 Flange Whiz-Loc Nut, - 16 30-306 Tank Mount HB-516-18-075 Hex Bolt, - 18 x HW-516 Flat Washer, HWL-516 Lockwasher, 20-759 Tank Base HSTP-516-18-075 Phillips Machine Screw,...

  • Page 122: Chemical Clean-Load System

    30-007 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-156 Elbow 8897-125 " Discharge Hose x 125" 18-116 Hose Clamp 18-391 Coupling 16-972 90° Elbow 15-620 Clean-load Assembly 8897-43 " Discharge Hose x 43" 18-116 Hose Clamp 17-635 Clean Load Mount (part of boom) 16-945 Fitting (part of tank) 16-971...
  • Page 123 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.

  • Page 124: Eductor

    15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 125 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...
  • Page 126 NOTES...

  • Page 127: Reference

    Decal, Tire Pressure 20psi 25-372 Decal, 4" Star 25-380 Decal, Tire Pressure 30psi 27-077 Decal Smithco 27-093 Decal, Hydraulic Oil Level 30-016 Decal, Spray Star 3180 30-019 Decal, Site Gauge 34-147 Decal, Smithco Logo 25-387 Decal, Agitation 14-803 Decal, Clean Agitation Line Strainer...

  • Page 128: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 72-146 Hydraulic Oil Filter Assembly 60-334 Replacement Element 32-521-07 Primary Air Filter 32-521-08 Secondary Air Filter 17-068 Key Switch 32-521-04 Fuel Filter Assembly 30-042-09 Cartridge Oil Filter 32-521-05 Muffler Gasket REPLACEMENT BELTS 30-197 Spray Pump V-Belt 30-042-11 Fan Belt SEAL KITS...
  • Page 129 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 130 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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