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Smithco Spray Star 3180 Parts & Service

Teejet spray system
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Parts & Service
Spray Star 3180
Gas Model 30-000-D
TeeJet Spray System
SN: 300G500
January 2019
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Spray Star 3180 Gas Model 30-000-D TeeJet Spray System SN: 300G500 January 2019 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........56-110 Plumbing 3182 System ..........56-57 Introduction ................ 1 Plumbing 3184 System..........58-59 General Safe Practices............2 Plumbing 3185/3186/3187/3188 System....60-61 Specifications ..............3 DynaJet Rear Module Mount ......... 62 ® Optional Spray Equipment..........3 Wiring TeeJet 744A ............63 ®...

  • Page 3: Introduction

    Thank you for purchasing a Smithco product. Read this manual and all other manuals pertaining to the Spray Star 3180 carefully as they contain safety, op- erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
  • Page 4 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 3180 WEIGHTS AND DIMENSIONS Length 128" (3.3m) Width 72" (1.8m) Width w/ Booms Open 20' - 260" (6.6m) 18' - 240" (6.1m) Height w/ ROPS 84" (2.1m) Height w/ Booms Folded 20' - 136" (3.5m) 18' - 110"(2.8m) Wheel Base 68"...

  • Page 6: Maintenance

    Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 3180 has 7 grease fittings. A. One on the rod end of hydraulic cylinder.
  • Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not over- fill. Use a high quality detergent oil classified "For Service use API classification SL or higher" oil. Use no special additives with recommended oils.

  • Page 8: Wheel Creep

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    ADJUSTMENTS SPRAY PUMP WITH BELT Located to the right of the engine. The belt should have approximately " (13mm) of deflection in the center of the top strand. SAFETY INTERLOCK SWITCH To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch, with the ignition switch OFF.
  • Page 10 ADJUSTMENTS SPRAY BOSS CONTROL Engages and disengages speed boss. Forward is engage and all the way back is disengage. When the lever is engaged it sets a stop for the accelera- tor. The accelerator pedal must be used to maintain this speed.

  • Page 11: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 12 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 13: Storage

    STORAGE To prevent damage from freezing, pour window washer fluid into spray sys- tems tank and operate pump to circulate mix through gun and hose back to tank. Open boom control to circulate through rest of spray system. 1. Clean the exterior surfaces of the engine. 2.

  • Page 14: Wiring Diagram

    WIRING DIAGRAM Color Code Chart Blue Brown Yellow Green Orange Black Purple White Use dielectric grease on all electrical connections.
  • Page 15 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 20-730-01 GPS Antenna (part of speedometer) 30-356 GPS Speedometer 33-084 Magnetic Coil 32-014 Lights 33-509 Cruise Foot Switch 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732 Rocker, Green...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Letter Code Chart Center Inside Outside Bottom...
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-156 Hydraulic Hose 30-091 Hydraulic Hose 15-301 Orbitrol 30-094 Hydraulic Hose 15-839 Steering Hydraulic Cylinder 14-531 Seal Kit 18-171 Seal Loc Adapter 30-025 Oil Tank 13-747 Filler Breather 13-586-03 Neck 8833-9 1" Suction Hose 18-222 Hose Clamp 8833-17...
  • Page 18 BODY & FRAME DRAWING...
  • Page 19 Flange Whiz-loc Nut, - 13 16-557 Square Cap 30-095 318 Gallon Tank (Fiberglass) 25-372 Decal, Smithco 4" Star 30-016 Decal, Spray Star 3180 16-953 16" Hinged Lid Well 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler 31-063...
  • Page 20 NOSE CONE DRAWING...

  • Page 21: Parts

    PART# DESCRIPTION QUANTITY 76-364 Square Boot HNJ-58-18 Jam Nut, - 18 13-726 Center Cap 27-077 Decal, Smithco Round 13-718 15" Steering Wheel 76-362 Mini Tilt Steering(includes * items) HB-516-18-150 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 48-187...
  • Page 22 NOSE CONE DRAWING...
  • Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY RIGHT BOOM 15-727 Rocker, No Light 15-729 Mount Panel Middle 15-728 Centering Switch, Momentary On-Off-On LEFT BOOM 15-725 Mount Panel End 15-727 Rocker, No Light 15-728 Centering Switch, Momentary On-Off-On PUMP 15-732 Rocker, Green 15-726 Lighted Switch...

  • Page 24: Orbitrol Drawing

    ORBITROL DRAWING REF# PART# DESCRIPTION QUANTITY 76-362 Mini Tilt Steering 15-844 Tilt Steering Spacer 48-187 Stub Shaft 31-056 Tilt Steering Plate 31-057 Steering Spacer 15-301 Orbitrol 18-306 Straight Thread Connector 7-867 Connector, SAE #6 HBM-6-1-16 Metric Hex Bolt, M6-1-16 HWLM-6 Metric Lock Washer, M6 HB-516-18-150 Hex Bolt,...

  • Page 25: Fuel Tank

    FUEL TANK DRAWING REF# PART# DESCRIPTION QUANTITY HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 30-321 Tank Mount 32-641 Tank Mount Plate 30-336 Tank Mount Plate HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, 32-531 20 Gal.

  • Page 26: Foot Pedal Linkage

    FOOT PEDAL LINKAGE DRAWING...
  • Page 27 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-692 Pedal Relay 31-055 Linkage Rod 21-462 Ball Joints HN-516-24 Hex Nut, - 24 10-163 Forward Foot Pedal 48-066 Pedal Grip HSTP-516-18-075 Phillips Machine Screw, -18 x HNFL-516-18 Flange Whiz-loc Nut, 76-296 Pedal Mount 18-234...
  • Page 28 LINKAGE DRAWING...
  • Page 29 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-152 Push-Pull Cable HN-516-24 Hex Nut, - 24 11-103 Linkage Yoke 30-143 Red Toggle Switch Guard 60-106 Spray Boss Control Lever 30-322 Center Console 15-781 Drink Cup Holder 32-521-01 Throttle HSTP-14-20-075 Truss Head Screw, - 20 x HNFL-14-20 Flange Whiz-loc Nut,...
  • Page 30 FRONT AXLE DRAWING...

  • Page 31: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin, 33-073-02 Dust Cap 30-071 Hub Assembly HNAR-100-14 Slotted Jam Nut, 1 - 14 30-070 Left Spindle HG-14-28-180 Grease Fitting, -28 x 180° 20-617 Shock Absorber HB-58-11-300 Hex Bolt, - 11 x 3 HNTL-58-11 Nylon Lock Nut, 30-249...
  • Page 32 OIL TANK DRAWING...

  • Page 33: Oil Tank

    OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-025 Oil Tank 13-586-02 Bottom Gasket 13-586-03 Fuel Tank Neck HSM-10-32-063 Machine Screw, #10-32 x HWL-10 Lock Washer, #10 13-586-01 Cap Gasket 13-747 Filler Breather 18-397 90° Hose Barb Fitting 18-396 Reducer 72-146 Oil Filter Assembly 60-334...

  • Page 34: Seat Panel

    SEAT PANEL DRAWING...
  • Page 35 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM 10-32-112 Machine Screw, #10-32 x 1 HNFL-10-32 Flange Whiz-loc Nut, #10-32 15-437 Rubber Latch 30-307 Latch Mount 30-308 Engine Cover (Fiberglass) 27-055 Flush Hinge HSM 10-32-100 Machine Screw, #10-32 x 1 HNFL-10-32 Flange Whiz-loc Nut, #10-32 31-063...
  • Page 36 ENGINE DRAWING...

  • Page 37: Engine

    ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY HBM-10-1.25-30 Hex Bolt, #10 - 1.25 x 30 HWLM-10 Lock Washer, #10 30-206 Pulley Radiator Kit 32-521 57HP Kubota Gas Engine 30-042-02 Air Cleaner 30-042-05 Element 30-040 Engine Mount LH 30-042-01 Engine Isolator HB-38-16-100 Hex Bolt, - 16 x 1...
  • Page 38 PUMP DRAWING...
  • Page 39 PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-200 Hex Bolt, -16 x 2 HW-38 Flat Washer, HN-38-16 Hex Nut, - 16 30-082 Idler Arm HG-14-28-180 Grease Fitting, - 28 x 180° HMB-12-14 Machine Bushing, x 14GA 48-109 Spring 14-266 Ball Bearing 18-270 Oilite Bushing 30-037...

  • Page 40: Cooler And Exhaust

    COOLER AND EXHAUST DRAWING...
  • Page 41 COOLER AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-275 Hex Bolt, - 16 x 2 HNFL-38-16 Flange Whiz-loc Nut, - 16 30-043 Oil Cooler Cover 60-406 Spacer 30-105 Thermal Transfer Heat Exchanger 18-107 Pipe Thread Reducer 18-402 Hose Barb, x 90°...

  • Page 42: Rear Wheel Drive

    REAR WHEEL DRIVE DRAWING...
  • Page 43 REAR WHEEL DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-394 Elbow 18-301 Straight Thread Elbow 30-099 Auburn Wheel Drive 30-100 Micro Spring Hydraulic Brakes 30-101 Eaton 2000 Series Hydraulic Motor 30-101-11 Seal Kit 17-615 Boom Tube 17-614 Boom Spacer HB-516-18-100 Hex Bolt , - 18 x 1 HW-516-18...
  • Page 44 TANK DRAWING...
  • Page 45 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-095 318 Gallon Tank (fiberglass) HB-38-16-200 Hex Bolt, - 16 X 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 30-051 Rear Tank Mount 8828-16 Foam Tape HB-38-16-300 Hex Bolt, - 16 x 3 HW-38 Flat Washer, HNFL-38-16...

  • Page 46: Turbo Quad Agitator

    TURBO-QUAD AGITATOR REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 4 16-173 Reducer, 16-158 Close Nipple, 16-157 Female Pipe Thread Tee, 16-172 Nylon Nipple, NPT x 3...

  • Page 47: Hypro ® Pump

    16-998 HYPRO PUMP ® WHEN SERVICING THE SPRAY PUMP OR FILTER, ALL CON- TROL VALVES MUST BE SHUT OFF IF THERE IS LIQUID IN THE TANK. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket...
  • Page 48 15-301 ORBITROL DRAWING...
  • Page 49 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 50: 76-197 Eaton Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug...

  • Page 51: Eaton Motor

    30-101 EATON MOTOR DRAWING REF# PART# DESCRIPTION QUANTITY 30-101-01 Shaft and Bearing Kit ( splined 13T) Seal Exclusion Seal Shaft Seal Back Up Ring 30-101-02 Bearing Housing Shaft Face Seal 30-101-03 Wear Plate 30-101-04 Main Drive 30-101-05 Geroter 30-101-06 Valve Plate 14-207 Valve Drive 14-208...
  • Page 52 30-102 EATON PUMP DRAWING...
  • Page 53 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-16 Valve Plate (CW Rotation) 33-058-26 Bearing (Press Fit) Back Plate Assembly Relief Valve S/A O-Ring Molded O-Ring 33-058-38 Inner Ring Gerotor 33-058-39 Outer Ring Gerotor 33-058-35 Charge Pump Adapter Assembly 33-058-46 Bearing (Press Fit) Hex Bolt and Washer...
  • Page 54 30-102 EATON PUMP DRAWING...
  • Page 55 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Cradle Sub-Assembly Servo Piston Assembly Cover Plate Gasket 33-058-08 Cover Plate 33-058-43 Washer 33-058-03 Cap Screw, #10 - 24 x 1 33-058-02 Jam Nut 33-058-42 Washer Seal Washer Retaining Ring 33-058-10 Thrust Race 33-058-11 Thrust Bearing...

  • Page 56: Auburn Power Wheel

    30-099 AUBURN POWER WHEEL DRAWING ®...
  • Page 57 30-099 AUBURN POWER WHEEL PARTS LIST ® REF# PART# DESCRIPTION QUANTITY Coupling Input Shaft Spindle 30-099-02 Boot Seal 5*† 30-099-06 Oil Seal Bearing Cone Bearing Cup Wheel Hex Bolt Hex Head Hex Bolt (Grade 8) 6-12 Flat Washer 6-12 Bearing Cone 13*†...
  • Page 58 3182 PLUMBING DRAWING (RADION 8140) 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring 18" Boom 9032-138 " Black Hose x 138" (left boom) 9032-96 " Black Hose x 96" (center boom) 9032-134 " Black Hose x 134" (right boom) 18-040 Hose Clamps 20"...
  • Page 59 3182 PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose 85" 18-222 Hose Clamp 15-746 #50 - 90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 15-808 #50 Straight Hose Barb 20-689 Valve Bracket 15-870 #50 1 Hose Barb...
  • Page 60 3184 PLUMBING DRAWING ® (TEEJET 744 15-817 #50 Fitting O-ring 15-818 #75 Fitting O-ring 18" BOOM 9032-138 " Black Hose x 138" (left boom) 9032-96 " Black Hose x 96" (center boom) 9032-134 " Black Hose x 134" (right boom) 18-040 Hose Clamps 20"...

  • Page 61: Motorized Control Valve

    3184 PLUMBING PARTS LIST ® (TEEJET 744 REF# PART# DESCRIPTION QUANTITY 16-155 Elbow 16-150 Double Threaded Fitting 16-194 Anti-Vortex Fitting 16-880 Nipple 15-741 #75 Series Clamp 15-734 #75 Elbow Coupling 15-553 - 90° Hose Barb 15-553-01 Clip 15-553-02 O-ring 15-743 Manifold Valve 16-524 Motorized Control Valve...
  • Page 62 3185/3186/3187/3188 PLUMBING DRAWING DynaJet Plumbing Drawing (for Aeros 9040 or radion 8140) ® ® ® 18" BOOM 9032-138 " Black Hose x 138" (left boom) 9032-96 " Black Hose x 96" (center boom) 9032-134 " Black Hose x 134" (right boom) 18-040 Hose Clamps 20"...

  • Page 63: Regulator Valve

    3185/3186/3187/3188 PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8896-85 1" Discharge Hose x 85" 18-222 Hose Clamp 15-746 #50 90° Hose Barb 15-740 #50 Series Clamp 15-738 Flanged Ball Valve 20-689 Valve Bracket 15-808 #50 Straight Hose Barb 8897-24 " Discharge Hose x 24" 18-116 Hose Clamp 16-998...
  • Page 64 DYNAJET MODULE MOUNTS ® REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz-loc Nut, Center Boom Mount HB-516-18-100 Hex Bolt, -18 x 1 17-614 Boom Spacer HNTL-516-18 Nylon Lock Nut, 20-555 U-Hex Bolt HNFL-12-13...

  • Page 65: Manifold Ball Valve

    3184 SYSTEM WIRING [TEEJET 744 ®] REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-727 Mount Bracket 20-540 Ram Mount Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 16-524 Regulating Valve 18-042 Reducer Bushing 15-776...
  • Page 66 3182 SYSTEM WIRING [RADION 8140] If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna GPS Speed Sensor 20-697-01 Radion 8140 Console 20-781 Plastic Console Cover 20-734 Dashboard...
  • Page 67 3185/3186 WIRING TEEJET AEROS SYSTEM ® HBM-4-.7-10 Metric Hex Bolt HWL-8 Lockwasher #8...
  • Page 68 3185/3186/3187/3188 WIRING TEEJET DYNA JET SYSTEM ® 10-638 Fiberglass Cover...
  • Page 69 16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: • Replace valve body with ISO-Body Kit if valve has been leaking internally. • Replace motor assembly if the motor will not run. • Before reassembling valve, remove the cou- pler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.
  • Page 70 20-685 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-685-01 Motor 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...
  • Page 71 15-743 MANIFOLD BALL VALVE REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...

  • Page 72: 15-737/14-628 Flanged Strainer

    15-737/14-628 FLANGED STRAINER REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen...
  • Page 73 14-801 FLANGED STRAINER ASSEMBLY WITH 80 MESH REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...
  • Page 74 17-580 20' HEAVY BOOM...
  • Page 75 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNFL-38-16...
  • Page 76 17-580 20' BOOM DRAWING...
  • Page 77 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-587 Boom Lock 42-116 Rubber Insert 8803-2.75 Trim Lace, 2 17-588 Lock Hinge, RH 17-597 Torsion Spring, RH 17-589 Limit Hinge, RH HB-516-18-100 Hex Bolt, -16 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 17-593 Limit Hinge, LH...
  • Page 78 17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
  • Page 79 17-580 20' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...
  • Page 80 17-585 18' HEAVY BOOM...
  • Page 81 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts) HB-38-16-100...
  • Page 82 17-585 18' HEAVY BOOM...
  • Page 83 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, HB-12-13-300 Hex Bolt, - 13 x 3 HNTL-12-13 Nylon Lock Nut, - 13 17-593 Limit Hinge, LH...
  • Page 84 17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose, " x 2 "...
  • Page 85 17-585 18' HD SUPER BOOM PLUMBING FOR DYNAJET ® REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...
  • Page 86 QJS NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton Oring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...

  • Page 87: Qjs Bottom Mounted Nozzle Assembly

    QJS BOTTOM MOUNT NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 88: Nozzle Assembly

    NOZZLE ASSEMBLY...
  • Page 89 NOTES REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802 Strainer...
  • Page 90 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 91 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lock Washer, HN-14-20...
  • Page 92 ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8854 Fork Terminal 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
  • Page 93 30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc, 17 " 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 ", Crank Side HWL-516 Lock Washer, HB-516-18-075...
  • Page 94 HOSE REEL MOUNT DRAWING...

  • Page 95: Electric Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-249 Barb Fitting 16-129 Manual Crank Hose Reel 16-982 Electric Hose Reel HB-516-18-150 Hex Bolt, -18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 16-295 Hose Fitting, 9032-110 Black Hose, "...
  • Page 96 30-004 FOAM MARKER DRAWING WIRING DRAWING...

  • Page 97: 30-004 Foam Marker Parts List

    30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Hex Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) 30-110 Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 98 30-004 FOAM MARKER DRAWING...
  • Page 99 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. BOX MOUNT Mount the switch box to the lower center of the dashboard. Remove the two Phillips head Hex Bolts. Reinstall the #10 x 1 Phillips head Hex Bolts and lockwashers to hold the switch box onto the dashboard.
  • Page 100 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 101 30-162 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" HSDPS-14-075 Stainless Steel Pan Head Drill Screw, 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795...
  • Page 102 14-291 FOAMER REPLACEMENT PARTS...
  • Page 103 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
  • Page 104 14-291 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-284-05 Extension Wire...

  • Page 105: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...

  • Page 106: Fresh Water Tank - Front Mount

    20-758 FRESH WATER WASH TANK - FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 20-757 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 107: 30-006 Fresh Water Tank - Rear Mount

    30-006 FRESH WATER TANK - REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 108: Chemical Clean-Load

    30-007 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-156 Elbow 8897-125 " Discharge Hose x 125" 18-116 Hose Clamp 18-391 Coupling 16-972 90° Elbow 15-620 Clean-load Assembly 8897-43 " Discharge Hose x 43" 18-116 Hose Clamp 17-635 Clean Load Mount (part of boom) 16-945 Fitting (part of tank) 16-971...
  • Page 109 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 110 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 111 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 112: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 113: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 3180. Part number, description and location will help in reordering decals. 15-463 Decal, Spray Pump 16-228 Decal, Over the Road towing 25-277 Decal, Battery Warning 25-279 Decal, Safety Warning...

  • Page 114: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 72-146 Hydraulic Oil Filter Assembly 60-334 Replacement Element 30-042-02 Air Cleaner 30-042-05 Air Cleaner Cartridge 13-488 Key Switch 32-521-04 Fuel Filter Assembly 30-042-09 Cartridge Oil Filter 32-521-05 Muffler Gasket REPLACEMENT BELTS 30-197 Spray Pump V-Belt 30-042-11 Fan Belt SEAL KITS...
  • Page 115 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 116 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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30-000-d300g500

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