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Smithco Spray Star 3180 Product Manual

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Parts & Service
Spray Star 3180
Model 30-000-C
SN: 300G236
February 2016
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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  • Page 1 Parts & Service Spray Star 3180 Model 30-000-C SN: 300G236 February 2016 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction .......... 1-3 Accessories ........54-110 Introduction ............... 1 Plumbing 3182 System 54-55 (Raven 440) ......General Safe Practices ............ 2 Plumbing 3184 System 56-57 (Raven 203) ......Specifications ..............3 Plumbing 3185/3186 58-59 (Envizio Pro II/SharpShooter) ..Optional Spray Equipment ..........3 Plumbing 3187/3188 60-63 (Raven 440/SharpShooter) ..

  • Page 3: Introduction

    Smithco Smithco Smithco Read this manual and all other manuals pertaining to the Spray Star 3180 carefully as they contain safety, oper- ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage. Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are from the operator’s seat, facing forward.
  • Page 4 16. Keep the area of operation clear of all bystanders. 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco Smithco only. Do not modify any function or part. Smithco Smithco Smithco 19.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 3180 WEIGHTS AND DIMENSIONS Length 128" (325 cm) Width 72" (183 cm) Height w/ ROPS 84" (213 cm) Height w/ Booms Folded 136" (345 cm) Wheel Base 68" (173 cm) Weight Empty 2340 lbs (1061 kg) Weight Full...

  • Page 6: Maintenance

    Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 3180 has 7 grease fittings. A. One on the rod end of hydraulic cylinder.

  • Page 7: Service

    MAINTENANCE ENGINE OIL With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low O= Recommended X= Not Recommended sulfur fuels, for On-Highway vehicle engines. When Non-Road Lubricating Oil Class Fuel engines run on high sulfur fuel, it is advisable to use a "CF or better"...

  • Page 8: Wheel Creep

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    ADJUSTMENTS SPRAY PUMP WITH BELT Located to the right of the engine. The belt should have approximately " (13mm) of deflection in the center of the top strand. SAFETY INTERLOCK SWITCH To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch, with the ignition switch OFF.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Storage

    STORAGE To prevent damage from freezing, pour window washer fluid into spray systems tank and operate pump to circulate mix through gun and hose back to tank. Open boom control to circulate through rest of spray system. 1. Clean the exterior surfaces of the engine. 2.
  • Page 13 NOTES...

  • Page 14: Wiring Diagram

    WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 77-223 Timer 30-042-06 Relay 50-359 Warning Light 10-556 Speedometer 12-017 Hour Meter 14-292 Seat Switch 13-488 Ignition Switch 32-014 Lights 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732...
  • Page 15 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 77-207 Buzzer 16-998 Hypro Pump 18-372 3-Way ball Valve 33-480 Pressure Switch 33-271 Buss Bar 33-272 Fuse, 15 AMP 33-273 Fuse, 30 AMP 33-509 Cruise Foot Switch 30-107 Wire Harness Battery ground to Fuse 33-084 Magnetic Coil 48-147...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections. Letter Code Chart Center Inside Outside Bottom...

  • Page 17: Diagrams

    HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-156 Hydraulic Hose 30-091 Hydraulic Hose 15-301 Orbitrol 30-094 Hydraulic Hose 15-839 Hydraulic Cylinder 14-531 Seal Kit 18-171 Seal Loc Adapter 30-025 Oil Tank 13-747 Filler Breather 13-586-03 Neck 8833-9 Suction Hose 18-222 Hose Clamp 8833-17...
  • Page 18 BODY & FRAME DRAWING...
  • Page 19 Flange Lock Nut, - 13 16-557 Square Cap 30-095 318 Gallon Tank (Fiberglass) 25-372 Decal, Smithco 4" Star 30-016 Decal, Spray Star 3180 16-953 16" Hinged Lid Well 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler 31-063...
  • Page 20 NOSE CONE DRAWING...

  • Page 21: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round 13-718 15" Steering Wheel 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-125 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut 48-187 Stub shaft...
  • Page 22 NOSE CONE DRAWING...
  • Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 48-066 Pedal Grip 10-163 Forward Foot Pedal HB-14-20-075 Bolt -20 x HNFL-14-20 Flange Whiz Lock Nut - 20 31-049 Button Plate 33-509 Master Control Switch HSTP-14-20-075 Machine Screw -20 x 7-867 SAE # 6 Adapter 15-301 Orbitrol 13-488...
  • Page 24 LINKAGE DRAWING...

  • Page 25: Linkage

    LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Control Lever 34-021 Linkage Rod HN-516-24 - 24 30-153 Center Console 42-766 Throttle Bracket 30-027 Relay Plate HSTP-516-18-075 Phillips Machine Screw -18 x HNFL-516-18 Flange Whiz Lock Nut 10-163 Forward Foot Pedal 48-066 Pedal Grip 45-022...
  • Page 26 FRONT AXLE DRAWING...

  • Page 27: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HP-18-150 Cotter Pin 33-073-02 Dust Cap 30-071 Hub Assembly HNAR-100-14 Slotted Jam Nut 1 - 14 30-070 Left Spindle 20-617 Shock Absorber HB-58-11-300 Bolt 5/8 - 11 x 3 HNTL-58-11 Lock Nut 5/8 -11 30-249 U-Bolt HNFL-12-13...
  • Page 28 OIL & FUEL TANK DRAWING...
  • Page 29 OIL & FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-025 Oil Tank 13-586-03 Fuel Tank Neck HSM-10-32-063 Machine Screw #10-32 x HWL-10 Lock Washer #10 13-747 Filler Breather 13-586-01 Cap Gasket 13-586-02 Bottom Gasket 18-433 Strainer 60-213 Strainer 18-398 90°...
  • Page 30 SEAT PANEL DRAWING...

  • Page 31: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 31-046 Engine Cover (fiberglass) 31-048 T-Handle Latch 27-055 Flush Hinge HSM 10-32-100 Machine Screw #10-32-100 HNFL-10-32 Flange Whiz Lock Nut # 10 - 32 31-063 Roll Bar 31-058 Rod Pivot 50-081 Rubber Bumper HNFL-38-16 Flange Whiz Lock Nut 31-059...

  • Page 32: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE, AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-042 Kubota Diesel Engine 33.5 HP 23-145 O-Ring HW-14 Flat Washer, 30-033 Throttle Cable Mount HBM-10-1.5-20 Metric Bolt, #10 - 1.5 x 20 HWLM-10 #10 Lock Washer 42-004-02 Air Cleaner Cap 30-040 Engine Mount LH HBM-10-1.5-30...
  • Page 34 ENGINE AND PUMPS DRAWING...
  • Page 35 ENGINE, AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-041 Engine Mount RH HBM-10-1.5-30 Bolt #10 - 1.5 x 30 HWLM-10 #10 Lock Washer 31-042 Muffler Support 50-111 Muffler Clamp 30-207 Pump Mount 16-161 Hose Barb Fitting 16-825 Hex Bushing 33-480 Pressure Switch 16-998...

  • Page 36: Cooler And Exhaust

    COOLER AND EXHAUST DRAWING...
  • Page 37 COOLER AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-269 Muffler with Exhaust Manifold HBFL-516-18-075 Flange Bolt - 18 x HNFL-516-18 Flange Lock Nut - 18 30-131 Muffler Hanger 30-052 Tank Carrier HB-38-16-300 Bolt - 16 x 3 HW-38 Washer HNFL-38-16 Flange Lock Nut - 16...

  • Page 38: Rear Wheel Drive

    REAR WHEEL DRIVE DRAWING...
  • Page 39 REAR WHEEL DRIVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-394 Elbow 18-301 Straight Thread Elbow 30-099 Auburn Wheel Drive 30-100 Micro Spring Hydraulic Brakes 30-101 Eaton 2000 Series Hydraulic Motor 30-101-11 Seal Kit 17-615 Boom Tube 17-614 Boom Spacer HB-516-18-100 Bolt - 18 x 1 HW-516-18...
  • Page 40 TANK DRAWING...
  • Page 41 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-38-16-200 Bolt - 16 X 2 HW-38 Washer HNTL-38-16 Lock Nut - 16 30-051 Rear Tank Mount 8828-16 Foam Tape HB-38-16-300 Bolt - 16 x 3 HW-38 Washer HNFL-38-16 Flange Lock Nut - 16 30-095 318 Gallon Tank (fiberglass) 16-945...

  • Page 42: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 43 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer 16-158 Close Nipple 16-157 Female Pipe Thread Tee 16-172 Nylon Nipple NPT x 3...
  • Page 44 15-301 ORBITROL DRAWING...
  • Page 45 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 46: Hypro Pump

    16-998 HYPRO PUMP ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing 16-966-16 Impeller 16-998-10 Gasket 16-998-04 O-Ring 16-998-05 Mechanical Seal (Silicon Carbide) 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-06 Slinger Ring 16-966-10 Ball Bearing 16-998-09 Pump Shaft 16-822-20 16-966-13 Bearing Retainer 16-994-01...

  • Page 47: 76-197 Eaton Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
  • Page 48 30-102 EATON PUMP DRAWING...
  • Page 49 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-16 Valve Plate (CW Rotation) 33-058-26 Bearing (Press Fit) 33-058-25 Back Plate Assembly 33-058-12 Relief Valve S/A O-Ring Molded O-Ring 33-058-38 Inner Ring Gerotor 33-058-39 Outer Ring Gerotor 33-058-35 Charge Pump Adapter Assembly 33-058-46 Bearing (Press Fit) Bolt and Washer...
  • Page 50 30-102 EATON PUMP DRAWING...
  • Page 51 30-102 EATON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-058-03 Cap Screw #10 - 24 x 1 33-058-02 Jam Nut 33-058-42 Washer Seal Washer Retaining Ring 33-058-10 Thrust Race 33-058-11 Thrust Bearing 33-058-31 Washer 33-058-52 Shaft Seal Retaining Ring 33-058-28 Drive Shaft 33-058-17 Housing Assembly...

  • Page 52: Eaton Motor

    30-101 EATON MOTOR DRAWING...

  • Page 53: Eaton Motor

    30-101 EATON MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-101-01 Shaft and Bearing Kit (7/8 splined 13T) Seal Exclusion Seal Shaft Seal Back Up Ring 30-101-02 Bearing Housing Shaft Face Seal 30-101-03 Wear Plate 30-101-04 Main Drive 30-101-05 Geroler 30-101-06 Valve Plate 14-207 Valve Drive...

  • Page 54: Auburn Power Wheel

    30-099 AUBURN POWER WHEEL DRAWING ®...
  • Page 55 30-099 AUBURN POWER WHEEL PARTS LIST ® REF# PART# DESCRIPTION QUANTITY Coupling Input Shaft Spindle 30-099-02 Boot Seal 5*† 30-099-06 Oil Seal Bearing Cone Bearing Cup Wheel Bolr Hex Head Bolt (Grade 8) 6-12 Flat Washer 6-12 Bearing Cone 13*† Retaining Ring Kit 30-099-04 Retaining Ring...
  • Page 56 3182 PLUMBING DRAWING (RAVEN 440) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 57 3182 PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 16-155 Elbow 16-150 Double Threaded Fitting 16-194 Anti-Vortex Fitting 15-744 #75 1 Hose Barb 15-741 #75 Series Clamp 18-373 Flow Meter 18-373-01 Sensor 15-734 #75 Elbow Coupling 16-524 Motorized Control Valve 15-553 - 90°...
  • Page 58 3184 PLUMBING DRAWING (RAVEN 203) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 59 3184 PLUMBING PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-155 Elbow 16-150 Double Threaded Fitting 16-194 Anti-Vortex Fitting 16-880 Nipple 15-741 #75 Series Clamp 15-734 #75 Elbow Coupling 15-553 - 90° Hose Barb 15-553-01 Clip 15-553-02 O-ring 8887-120 " Orange PVC Hose 120" 18-040 Hose Clamps 15-743...
  • Page 60 3185/3186 PLUMBING DRAWING (ENVIZIO PRO II + SHARP SHOOTER) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 61 3185/3186 PLUMBING PARTS LIST (ENVIZIO PRO II + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 16-281 Liquid Filled Gauge HB-38-16-550 Bolt - 16 x 5 HNFL-38-16 Flange Lock Nut - 16 15-735 #50 x 1 FTP Fitting 15-740 #50 Series Clamp...
  • Page 62 3187/3188 PLUMBING DRAWING (RAVEN 400 + SHARPSHOOTER) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 63 3187/3188 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER) REF# PART# DESCRIPTION QUANTITY 16-155 Elbow 16-150 Double Threaded Fitting 16-194 Anti-Vortex Fitting 15-744 #75 1 Hose Barb 15-741 #75 Series Clamp 18-373 Flow Meter 18-373-01 Sensor 15-734 #75 Elbow Coupling 16-524 Motorized Control Valve 15-553 - 90°...
  • Page 64 3187/3188 PLUMBING DRAWING (RAVEN 400 + SHARPSHOOTER) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 65 3187/3188 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER) REF# PART# DESCRIPTION QUANTITY 16-182 90° Elbow 16-880 Nipple 8897-64 " Discharge Hose 64" 18-116 Hose Clamp 15-825 QC Flange Adapter 15-743-03 Mounting Rail 15-743-06 SS Screws 30-168-04 SharpShooter Pressure Sensor 17-615 Universal Boom Support 16-557 Square Cap...

  • Page 66: Controls 3182 System (Raven 440)

    CONTROLS 3182 SYSTEM DRAWING (RAVEN 440)
  • Page 67 CONTROLS 3182 SYSTEM PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 16-234 Console Cover 20-557 440 Console Mount 20-540 Ram Mount 50-400 Grommet 20-596...

  • Page 68: Controls 3184 System (Raven 203)

    CONTROLS 3184 SYSTEM DRAWING (RAVEN 203)
  • Page 69 CONTROLS 3184 SYSTEM PARTS LIST (RAVEN 203) REF# PART# DESCRIPTION QUANTITY 16-958-01 Mounting Bracket 16-898 Boom Switch 16-900 Mounting Knob 16-899 Master Switch 18-418 Console Liquid Filled Pressure Gauge with 33-090-02 Liquid Filled Pressure Gauge 33-090-04 Pressure Gauge Tube Fitting 16-958-02 Fuse Holder 16-525-03...
  • Page 70 WIRING 3185/3186 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER W/ RATE-SYNC)
  • Page 71 WIRING 3185/3186 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER W/ RATE-SYNC) REF# PART# DESCRIPTION QUANTITY 33-271 Fuse Block 33-508 Auto Blade Type Fuse 15Amp 33-273 Auto Blade Type Fuse 30Amp 9035 Blade Fuse 1AMP 16-524 Motorized Control Valve 30-178 6' Cable for Transducer 30-177 Pressure Transducer 15-775...
  • Page 72 WIRING 3187/3188 SYSTEM (RAVEN 440 + SHARP SHOOTER)
  • Page 73 WIRING 3187/3188 SYSTEM (RAVEN 440 + SHARP SHOOTER) REF# PART# DESCRIPTION QUANTITY 16-140 Power Switch 16-525-01 Rate1/Rate2 Manual Switch 16-873 Adjustment Switch 16-141 Boom Switch 16-697 Master Switch 16-558 Mounting Knob 16-525 Console (only) 20-601 440 Console Mount 30-172 Fiberglass Cover 8803-48 Trim-48"...

  • Page 74: Motorized Control Valve

    16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.

  • Page 75: Strainer

    15-737 STRAINER REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05...
  • Page 76 15-743 MANIFOLD VALVE DRAWING...
  • Page 77 15-743 MANIFOLD VALVE PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon...
  • Page 78 17-580 20' HEAVY BOOM...
  • Page 79 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16 Flange Lock Nut, 17-579 Boom Center 30-185 Arm Pivot Hinge...
  • Page 80 17-580 20' BOOM DRAWING...
  • Page 81 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-573 Guide Block Set HB-14-20-125 -20 x 1 HNTL-14-20 Lock Nut - 20 HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 HB-516-18-100 Bolt, -16 x 1 HW-516 Flat Washer, HNTL-516-18 Lock Nut, - 18...

  • Page 82: Plumbing

    17-585 18' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...

  • Page 83: Plumbing

    17-580 20' HD SUPER BOOM PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 8887-19 Orange PVC Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 8887-2.5 Orange PVC Hose "...
  • Page 84 17-585 18' HEAVY BOOM...
  • Page 85 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-531 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 30-187 KYB Electric/ Hydraulic Actuator 30-184 Ram Mount HB-38-16-100 Bolt, - 16 x 1 HW-38 Washer, HNFL-38-16 Flange Lock Nut, 18-036 "...
  • Page 86 17-585 18' HEAVY BOOM...
  • Page 87 17-585 18' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-535 Clean Load Mount HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 HB-12-13-300 Bolt, - 13 x 3 HNTL-12-13 Lock Nut, - 13 17-593 Limit Hinge, LH 17-598 Torsion Spring, LH 17-592 Lock Hinge, LH HB-38-16-300...

  • Page 88: Triple Nozzle Assembly

    TRIPLE NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 20' booms multiply quantity by 12. Quantity is per nozzle body.
  • Page 89 STAR COMMAND NOZZLE VALVE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 30-168-05 Complete Nozzle Valve Assembly (includes * items) 30-168-12 CRII Saddle Assembly 30-168-20 O-ring 30-168-26 Valve Body 30-168-18 O-ring 30-168-25 Fly Nut 30-168-17 Plunger 30-168-19 O-ring 30-168-21 Coil 30-168-13 Combo-Jet SR110-10 30-168-14 Combo-Jet MR110-10` 30-168-22...
  • Page 90 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 91 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Bolt - 20 x HWL-14 Lockwasher HN-14-20 - 20 33-251...

  • Page 92: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
  • Page 93 30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075 Bolt...
  • Page 94 HOSE REEL MOUNT DRAWING...

  • Page 95: Hose Reel

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb 8887-110 " Orange PVC Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Bolt -18 x 1 HW-516 Washer HNTL-516-18 Lock Nut - 18 16-295 Hose Fitting 30-110 Hose Reel Mount bracket (part of machine)
  • Page 96 30-004 FOAM MARKER DRAWING WIRING DRAWING...
  • Page 97 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Lock Nut, - 18 (part of machine) 30-110 Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 98 30-004 FOAM MARKER DRAWING...
  • Page 99 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. BOX MOUNT Mount the switch box to the lower center of the dashboard. Remove the two phillips head bolts. Reinstall the #10 x 1 phillips head bolts and lockwashers to hold the switchbox onto the dashboard.
  • Page 100 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 101 30-162 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-537 Foamer Hose Guard 31" HSDPS-14-075 Stainless Steel Pan Head Drill Screw 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795...
  • Page 102 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 15-507 Foamer Tubing 14-291-02 Tank 14-291-01 Black Cover 14-536 Compressor Complete 14-284-02 Cap Assembly 14-291-04 Tank Bracket 14-291-05 Double Switch Box 15-511 Foam Nozzle 15-510-01 Nozzle Mounting Rod 16-987 Foam Nozzle Mounting Kit 14-536 Compressor Subassembly...
  • Page 103 NOTES...

  • Page 104: Foam Nozzle Sub Assembly

    15-511 FOAM NOZZLE SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 15-511-01 Foam Nozzle Inlet Body 15-511-02 Foam Sponge 15-511-10 Plastic Screen Hose Clamp Drop Tube 15-511-08 Long Foam Sponge 15-511-09 Stainless Steel Screen Hose Clamp 14-284-09 Foam Nozzle Reducer 15-510-01 Nozzle Mounting Rods 15-511-07 Foam Nozzle Sub Assembly...

  • Page 105: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...

  • Page 106: Fresh Water Tank

    30-006 FRESH WATER TANK DRAWING...
  • Page 107 30-006 FRESH WATER TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 108: Chemical Cleanload

    30-007 CHEMICAL CLEANLOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-156 Elbow 8897-125 " Discharge Hose 125" 18-116 Hose Clamp 18-391 Coupling 16-972 90° Elbow 15-620 Cleanload Assembly 8897-38 " Discharge Hose 38" 18-116 Hose Clamp 17-535 Clean Load Mount (part of boom) 16-945 Fitting (part of tank) 16-971...
  • Page 109 OPERATING INSTRUCTION START-UP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
  • Page 110 15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 111 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-04 Cleanload Eductor Plug, ” 15-620-14 Ball Valve, 1 Single Union 15-620-13 Handle, Cleanload 15-620-12 Ball Valve 15-620-15 Gasket: 2” 15-620-16 Locking Ring, 2” 15-620-21 Tank, 5.8 gallon 15-620-17 Gasket: 2”, Tapered 15-620-18 Drain Head, 2”...

  • Page 112: 15-835 Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1-3/4" hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 113: Decal List

    DECAL LIST This is a list of decals located on the Spray Star 3180. Part number, description and location will help in reorder- ing decals. 15-463 Decal, Spray Pump 16-228 Decal, Over the Road towing 25-277 Decal, Battery Warning 25-279 Decal, Safety Warning...

  • Page 114: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 72-146 Hydraulic Oil Filter Assembly 60-334 Replacement Element 30-042-05 Air Cleaner Cartridge 13-488 Key Switch 30-042-08 Fuel Filter Element 30-042-09 Engine Oil Filter 77-217 Exhaust Muffler Gasket REPLACEMENT BELTS 30-137 Spray Pump Belt 30-042-11 Fan Belt SEAL KITS 15-301...
  • Page 115 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 116 Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim. Smithco will not be obligated to replace components of other manufacturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear, expected consumption through use or improper care or service.

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