Imprint Page 1 Imprint The operating manual is part of the scope of the SKF's motor-driven pump unit AS for dual- line centralized lubrication systems. The manual has been edited in conformity with applicable standards and rules for technical documentation.
Introduction Page 3 Introduction Notes on the operating manual The motor-driven pump units AS are remark- able in their operational reliability and long Text marked with this sign alerts to service lives. The lubrication systems are made special hazards or work that must be in conformity with the generally recognized performed with caution.
Working on systems under pressure nor must they be replaced by parts which have could lead to personal injury. not been expressly approved of by SKF. Unauthorized modifications to the The electrical connection and all interventions such as repairs, component replacement, etc.
Applications Page 5 Applications Lubricants All products from SKF may be used The motor-driven pump units AS serve to The motor-driven pump unit AS can supply only for their intended purpose supply lubricant to centralized lubrication lubricants with the following NLGI grade: systems.
Reservoir Order No. Level monitoring If a motor-driven pump unit is not indicator capacity listed in table 1, please refer to the AS-1Q-1T05KA4+140 visual min. delivered technical sheet to know the AS-1Q-1T05KB4+140 specific technical data of the unit. visual min. + max.
Page 9
Design Page 7 motor manometer reservoir (15 kg) level switch level indicating rod max. level mark outlet ports half-cycle indicator pressure regulator filling Fig. 1 Pump AS-1Q-3R15KA4+140 filter 951-130-400, edition 04/2009...
Page 8 Design Design Figure 1 shows the essential design of the main piston, thus avoiding a dead point. The delivery filter (2) is protecting the system. It is motor-driven pump unit AS. located on the circuit before the changeover The lubricant reservoir is located on the pump unit.
Page 11
Design Page 9 AS pump, 30 kg reservoir AS pump, 15 kg reservoir AS pump, 5 kg reservoir Fig. 3 Dimensions of the AS pumps 951-130-400, edition 04/2009...
Page 10 Function Function Installation Outlet connection When the motor-driven unit is switched on, The motor-driven pump AS has to be installed The changeover block of the motor-driven the primary shaft is driving via a reduction on a horizontal surface with the reservoir pump unit has two outlets dispensing lubricant gear (1/40) a catch, which is actuating a piston pointing vertically upward.
Half-cycle indicator Page 11 Half-cycle indicator The motor-driven pump unit can have two different devices to indicate the good function of the half-cycle changeover. This can be a mechanical device. A rod on the side of the changeover block is indicating when the changeover has been carried out.
Page 12 Level monitoring Level monitoring Max. level The motor-driven pump AS can have a level switch with two different function mode according to the unit model. In both cases it is Min. level a NO + NC level switch. Minimal level The level contact switches when the minimal lubricant level has been reached and switches...
Flow rate adjustment Page 13 Adjustment of the flow rate The motor-driven pump AS might have a flow regulator directly fitted to the pump block. Flow rate Flow rate According to the model the regulator has one cm³/min cm³/min or two adjusting screw(s). 75 cm /min 75 cm³...
Page 14 Commissioning Reservoir filling Commissioning Bleeding Before starting the motor-driven Only authorized lubricants for the Bleeding the pump pump unit check if all connections pump type may be supplied. Unsuit- • Fill the reservoir have been well mounted and tight- able lubricants could lead to the •...
The lubrication system may be under pressure. Before extension work, changes, repairs, etc. it must be depressurized. SKF motor-driven pumps AS are for the most part maintenance free. To ensure they work properly, however, please regularly check the following: •...
You should from reservoir without the follower plate above the follower plate. Remove the follower plate contact the SKF if the problem can not be being full and check the gasket. rectified by taking measures described here.
AS, please grease containing components. contact the SKF Service center. The system can also be taken back by SKF for disposal if the costs are covered. 951-130-400, edition 04/2009...
Page 18 Technical data Technical data Pump Level monitoring Flow rate ................. 65 cm /min Type ....................NO + NC 1,9 cm / stroke Voltage max................240 V AC Pressure max................175 bar 250 V DC Changeover pressure, adjustable Current max.
Service Page 19 Service Please contact our sales offices or our interna- tional representatives if you have any ques- tions or problems. You can find a list with current addresses on the Internet at: • www.skf.com/lubrication 951-130-400, edition 04/2009...
Need help?
Do you have a question about the AS-1Q-1T05KA4+140 and is the answer not in the manual?
Questions and answers